AV-WPS-B466-GTAW-024 ASME

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AVANTIS
ASME IX – Welding Procedure Specification (WPS)
Welding Qualifier by TWI Software
WPS record no.
024 AV-WPS-B466-
GTAW-024 ASME Rev. A Qualified to ASME IX Date 20/10/2023
Company AVANTIS Supporting PQR(s) 024 AV-PQR-B466-GTAW-024 ASME Rev. A
Construc on 
Code Reference documents
Scope Project
Applicability Hardness tests, Groove, Fillet, W/O PWHT
Joint sketches In this document
BASE MATERIALS/JOINTS MATERIAL DIMENSIONS As welded With PWHT
Qualified material Copper alloys (P34) P no. 34 Grp no. -
Welded to Copper alloys (P34) P no. 34 Grp no. -
Backing Without P no. Grp no.
Retainers None
Other
Min Max Min Max
Thickness CJP (mm) 1.5 6 - -
Thickness PJP (mm) 1.5 6 - -
Thickness toughness (mm) - - - -
Fillet welds (mm) No min No limit - -
Diameter (mm) No min No limit - -
FILLER MATERIALS DEPOSIT THICKNESS As welded With PWHT
SFA Classification F no. A no. Trade name/chem. analysis Min Max Min Max
GTAW 5.7 ERCuNi 34 NA IABCO 16 No min 6.00 - -
Consumable insert (None)
Product form GTAW Bare (solid or metal cored)
Other
Active flux Without
PROCESSES
Process GTAW
Type Manual
Autogenous No
Filler size (mm) 2.4
Layer
POSITION
Position All
Progression All
PREHEAT
Preheat temp min. (°C) 5
Interpass temp max. (°C) 150
GAS
Shielding gas type AWS A5.32 - I.1 - Ar
Shielding flow rate (L/min) 12
Trailing gas type N/A
Backing gas type AWS A5.32 - I.1 - Ar
Backing flow rate (L/min) 8
ELECTRICAL
Heat input calculation QW-409.1(a)
Welding current (A) 100-105
Arc voltage (V) 9-10
Travel speed (mm/min) 42-54
Heat input (KJ/mm) 1.286
Current type/polarity DCEN
Tungsten type EWTh-2
Tungsten size (mm) 2.4
Pulse welding details N/A
OTHER INFORMATION
String/Weave String or weave
Orifice/Gas cup size (mm) 6
Multi/Single pass/side Multiple or single
Initial/Interpass cleaning Brushing and grinding
Back-gouging method None
Groove preparation method Mechanical/Grinding
Peening Without
Welding Qualifier - 1.5.0 024 AV-WPS-B466-GTAW-024 ASME
Copyright © TWI Ltd 2023 Page 1 of 2
AVANTIS
ASME IX – Welding Procedure Specification (WPS)
Welding Qualifier by TWI Software
WPS record no.
024 AV-WPS-B466-
GTAW-024 ASME Rev. A Date 20/10/2023 Project
Company AVANTIS Qualified to ASME IX Supporting PQR(s) 024 AV-PQR-B466-GTAW-024 ASME Rev. A
Sketches
Notes
REPAIR PROCEDURE:
1. All affected areas to be iden fied and marked for repair
2. Grinding of affected areas to be carried out using suitable grinding tools
3. Affected Area to cleaned to remove any contaminants and visually inspected
4. Area then to be tested using MPI or DPI to ensure area is free from any defects
5. Welding repairs will be carried out using this WPS, and a fully qualified welder
6. When the repair has been welded and filled to correct level, and visually accepted, then removing of excess filler material to be carried out by grinding and polishing
7. When affected area is once more visually inspected a final MPI/DPI/RT/UT test can be carried out as applicable.
8. If any defect is s ll shown it will be removed and repaired using above process
Manufacturer
Phil.McSparron
AVANTIS
20/10/2023
Welding Qualifier - 1.5.0 024 AV-WPS-B466-GTAW-024 ASME
Copyright © TWI Ltd 2023 Page 2 of 2
AVANTIS
ASME IX – Procedure Qualification Record (PQR)
Welding Qualifier by TWI Software
PQR record No. AV-PQR-B466-GTAW-024 ASME Rev. A Qualified to ASME IX Date 22/06/2021
WPS record No. AV-WPS-B466-GTAW-024 ASME Rev. A Company AVANTIS Project
Product Form Spec. (Type or Grade), UNS # P no. Grp-no. Size in. Sch. Thick. mm Dia. mm
Item Pipe/Tube SB-466, C70620 34 4 10S 3 108
Welded to Pipe/Tube SB-466, C70620 34 4 10S 3 108
Tested Without PWHT, With hardness, Other tests
JOINTS (QW - 402)
Joint Design Single V groove
Single/Both sides Single side
Backing Without
Retainers None
Gouging Without
Incl. angle (°) 75
Root gap (mm) 1.5
Root face (mm) 0.5
Joint design Welding sequence
PROCESSES
Welding process GTAW
Process type Manual
Deposit thickness (mm) 3
FILLER METALS (QW-404)
Autogenous No
SFA specification 5.7
Classification ERCuNi
F No. 34
A No. NA
Nominal composition
Trade name IABCO 16
Product form Bare (solid)
Size (mm) 2.4
Active Flux Without
Consumable insert Without
Weld deposit chemistry
POSITION (QW-405)
Welding position 6G
Progression Uphill
PREHEAT (QW-406)
Temperature (°C) 10
Interpass temp. (°C) 150
GAS (QW-408)
Shielding gas type AWS A5.32 - I.1 - Ar
Shielding flow rate (L/min) 12
Trailing gas type N/A
Backing gas type AWS A5.32 - I.1 - Ar
Backing flow rate (L/min) 8
ELECTRICAL PARAMETERS (QW-409)
Size (mm) 2.4
Heat input calculation QW-409.1(a)
Welding current (A) 100-105
Arc voltage (V) 9-10
Travel speed (mm/min) 42-54
Heat input (KJ/mm) 1.167-1.286
Current type/polarity DCEN
Tungsten type EWTh-2
Tungsten size (mm) 2.4
Pulse welding details N/A
OTHER INFORMATION (QW-410)
String or weave String and Weave
Orifice/gas cup size (mm) 6
Multi/single-pass (per side) Multiple
Initial or interpass cleaning Brushing and grinding
Peening Without
Notes
Welding Qualifier - 1.3.0 AV-PQR-B466-GTAW-024 ASME
Copyright © TWI Ltd 2023 Page 1 of 3
ABS Ref: 4824379
AVANTIS
ASME IX – Procedure Qualification Record (PQR)
Welding Qualifier by TWI Software
PQR - Details of Welding test - Test Results (As Welded)
PQR record No. AV-PQR-B466-
GTAW-024 ASME Rev. A Date 22/06/2021
WPS record No. AV-WPS-B466-GTAW-
024 ASME Rev. A Qualification code ASME IX
TENSILE TEST (REDUCED SECTION)
Specimen Number Width (mm) Thickness (mm) Area(mm²) Ultimate total load(N)
Ul mate unit stress
(MPa)
Type of failure and 
loca on
1 65.6 314 HAZ Acceptable
2 62.8 316 HAZ Acceptable
2 Reduced section tensile tests according to QW-151.2, QW-462.1(b)
GUIDED BEND TEST
Type Acceptance criteria Result Comments
2 transverse face bend tests according to QW-161.2, QW-462.3(a) QW-163 Acceptable Acceptable
2 transverse root bend tests according to QW-161.3, QW-462.3(a) QW-163 Acceptable Acceptable
HARDNESS TEST
Type (Scale) Distance from surface SB-466, C70620 HAZ Weld HAZ SB-466, C70620
Vickers (HV) 2mm 86-91 76-94 82-106 76-94 86-91
OTHER TEST
Type Acceptance criteria Result Remarks
Visual examination according to QW-193.1 QW-193.1.1 Acceptable
Chemical analysis according to WPS, QW-462.5(a), QW-462.5(b) WPS Acceptable
Macro-examinations QW-183(a) Acceptable
Certification
Welding supervised by Mechanical testing/NDT by Film/specimens evaluated by Laboratory test number Test file number
Andrew Jones Code A Weld J.Hayes 1Y3454 1Y3454
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX.
Welders Badge number Stamp number
Lulian Dragusin P003 P003
Manufacturer
Phil.McSparron
AVANTIS
14/06/2023
Third Party
Welding Qualifier - 1.3.0 AV-PQR-B466-GTAW-024 ASME
Copyright © TWI Ltd 2023 Page 2 of 3
ABS Ref: 4824379
AVANTIS
ASME IX – Procedure Qualification Record (PQR)
Welding Qualifier by TWI Software
PQR - As Run Sheet
PQR record No. AV-PQR-B466-
GTAW-024 ASME Rev. A Date 22/06/2021
WPS record No. AV-WPS-B466-GTAW-
024 ASME Rev. A Qualification code ASME IX
Pass Process Filler class. Filler size (mm) Heat input calc. Current (A) Voltage (V)
Travel speed 
(mm/min)
Heat input / Arc 
energy (KJ/mm)
1 GTAW ERCuNi 2.4 QW-409.1(a) 100 9 42 1.286
2 GTAW ERCuNi 2.4 QW-409.1(a) 105 10 54 1.167
Welding Qualifier - 1.3.0 AV-PQR-B466-GTAW-024 ASME
Copyright © TWI Ltd 2023 Page 3 of 3
ABS Ref: 4824379
 
 
 
 
 
Test Report 
 
CODE A WELD REPORT No: 1Y3454 L21-0314-02-00 ACCOUNT No: AVA010 
 
 TD2 Issue 35 Page 1 of 2 
Code A Weld Laboratory Ltd Fourth Avenue Westfield Trading Estate Radstock BA3 4XE 
Telephone 01761 410410 info@codeaweld.com www.codeaweld.com 
 
 AUKAS Accredited Laboratory 0326 
CLIENTS REF: WPS Ref: AV-WPS-B466-GTAW-024 I.Dragusin P003 ORDER NUMBER: 10011-AV-0000 
 PQRD Ref: AV-PQRD-B466-GTAW-024 DATE RECEIVED: 24/06/2021 
 PWPS Ref: AV-PWPS-B466-GTAW-024 DATE COMPLETE: 06/07/2021 
CLIENT NAME: Avantis Marine Limited CLIENT TEL No: 01446 771904 
TEST TYPE AND DIMENSIONS: Butt Weld in 3mm x 108mm o.d. Pipe. 
MATERIAL: (Stated to be) ASTM B466 UNS C70600 Heat Number: 45603 
TEST SPECIFICATION: Testing to Customer Requirements in Accordance with ASME IX : 2019, ASME B31.3 : 2020 & 
Client Specification ES45000 – SPT 92024-A3 
 
NON DESTRUCTIVE TESTING : 
Inspection Procedure Operator PCN Number Acceptance Criteria Test Date Result 
VISUAL 
(ASME IX: 2019) CAW/VI/002 Issue E AF - 
ASME IX : 2019, ASME B31.3 
: 2020 & Client Specification 
ES45000 – SPT 92024-A3 
24/06/2021 Acceptable 
LIQUID PENETRANT 
(ASME V: 2019) CAW/LPI/003 Issue F AF 338024 
ASME IX : 2019, ASME B31.3 
: 2020 & Client Specification 
ES45000 – SPT 92024-A3 
25/06/2021 Acceptable 
RADIOGRAPHY 
(ASME V: 2019) 
CAW/RAD/002 Issue G AF 338024 
ASME IX : 2019, ASME B31.3 
: 2020 & Client Specification 
ES45000 – SPT 92024-A3 
25/06/2021 Acceptable 
 
 
TRANSVERSE TENSILE TESTS *: - (ASME IX : 2019, ASME B31.3 : 2020 & Client Specification ES45000 – SPT 92024-A3) 
W x T (mm)/ 
Diameter (mm) 
Area 
(mm2) 
Load 
(kN) 
0.2% Proof Stress 
Rp (N/mm2) 
0.5% Total 
Extension (N/mm2) 
Tensile Strength 
Rm (N/mm²) 
Elongation 
A (%) 
ROA 
Z (%) 
Fracture Location Result 
Requirement - - - 90 MIN 262 MIN - - - - 
- 65.6 20.6 143 153 314 21.0 - HAZ Acceptable 
- 62.8 20.5 141 148 316 20.5 - HAZ Acceptable 
 
 
BEND TESTS – CAW/BT/001 Issue K : - (ASME IX : 2019, ASME B31.3 : 2020 & Client Specification ES45000 – SPT 92024-A3) 
Side / Face / Root Dimension W x T (mm) Diameter of Former Angle of Bend Elongation Distance Between Rollers Result 
X 2 Face 38 3 4T 180° 42% 21mm Acceptable 
X 2 Root 38 3 4T 180° 42% 21mm Acceptable 
 
 
MACROSCOPIC EXAMINATION – CAW/ME/001 Issue F : - (ASME IX : 2019, ASME B31.3 : 2020 & Client Specification ES45000 – SPT 92024-A3) 6 O’clock Position 
HARDNESS SURVEY – CAW/HDT/001 Issue M : - (ASME IX : 2019, ASME B31.3 : 2020 & Client Specification ES45000 – SPT 92024-A3) 6 O’clock Position 
Type: Vickers Load: HV10 Machine: Wilson 
 
 
 
 
 
Max Permit : For Information Only 
Hardness Range 
Unaffected Parent Material From: 86 To: 91 
Heat Affected Zone From: 76 To: 94 
Weld Metal From: 82 To: 106 
 
 
Etchant Type: Method: Comments: Result 
Marble’s Reagent Immersion 6 O’clock Position. Factual 
 
 
 
 
 
 
 
 
 
 
 
 
Test Report 
 
CODE A WELD REPORT No: 1Y3454 L21-0314-02-00 ACCOUNT No: AVA010 
 
 TD2 Issue 35 Page 2 of 2 
Code A Weld Laboratory Ltd Fourth Avenue Westfield Trading Estate Radstock BA3 4XE 
Telephone 01761 410410 info@codeaweld.com www.codeaweld.com 
 
 A UKAS Accredited Laboratory 0326 
 
MACROSCOPIC EXAMINATION – CAW/ME/001 Issue F : - (ASME IX : 2019, ASME B31.3 : 2020 & Client Specification ES45000 – SPT 92024-A3) 12 O’clock Position 
HARDNESS SURVEY – CAW/HDT/001 Issue M : - (ASME IX : 2019, ASME B31.3 : 2020 & Client Specification ES45000 – SPT 92024-A3) 12 O’clock Position 
Type: Vickers Load: HV10 Machine: Wilson 
 
 
 
 
 
Max Permit : For Information Only 
Hardness Range 
Unaffected Parent Material From: 86 To: 110 
Heat Affected Zone From: 81 To: 96 
Weld Metal From: 79 To: 88 
 
 
Etchant Type: Method: Comments: Result 
Marble’s Reagent Immersion 12 O’clock Position Factual 
 
 
MICROSCOPIC EXAMINATION*: - (ASME IX : 2019, ASME B31.3 : 2020 & Client Specification ES45000 – SPT 92024-A3) 12 O’clock Position 
 Weld Metal Heat Affected Zone Parent Material 
 
 
Etchant Type: Method: Comments: Result 
Marble’s Reagent Immersion No Third Phases Were Observed Acceptable 
 
 
CHEMICAL ANALYSIS* % By Mass, Maximum: - 
Code A Weld Results % 
CU Sn Pb Fe Al Ni Si Zn Sb As P - - - - 
Rem 0.008 0.005 1.43 0.003 10.8 <0.005 0.064 <0.001 <0.003 0.009 - - - - 
 
 
OTHER TESTS : - N/A Examiner or Test Body Stamp 
Tests carried out in accordance with Testing to Customer Requirements in Accordance with 
ASME IX : 2019, ASME B31.3 : 2020 & 
Client Specification ES45000 – SPT 92024-A3 
 
Test results were: ACCEPTABLE / FACTUAL Name : J.Hayes Signature: 
Tests carried out in the presence of: Bend Test and Macroscopic Examinations witnessed by 
ABS Europe Ltd, ABS Senior Surveyor – Andrew Jones 
Date : 06/07/2021 
Tests marked (Not UKAS Accredited) in this report are not included in the UKAS Accreditation Schedule for our laboratory. 
Tests marked * were performed by UKAS Accredited Testing Laboratory No. 4199, 0366 
Tests marked ** were sub–contracted to a testing laboratory not UKAS accredited. 
When numeric results are reported as ‘Acceptable’ or ‘Unacceptable’, the reported result is compared with the specified acceptance limits and no additional allowance is made for measurement 
uncertainty. The Decision Rule applied is Simple Acceptance based on the International Standards accounting for the Uncertainty of Measurement. 
Any amendments to the report is identified by italic writing. 
Opinions and interpretations expressed herein are outside the scope of UKAS Accreditation. 
The results relate only to the sample received and items tested. 
The test report shall not be reproduced, except in full, without written approval of the laboratory. 
 ABS Report 4824379
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