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POWER FACTORING MEDIUM-
VOLTAGE BREAKERS PAGE 56
POWERTEST 2021 PAGE 132
THE ‘WHY’ OF 
MEDIUM-VOLTAGE CIRCUIT 
BREAKER TESTING
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TABLE OF CONTENTS
TABLE OF CONTENTS
NETAWORLD • 3
COVER STORY 
 The ‘Why’ of Medium-Voltage 
 Circuit Breaker Testing
The ultimate goal of testing is to determine 
whether a breaker will perform its design 
function within its ratings and to ensure it will 
continue to do so over the next testing interval. 
However, when we test hundreds, if not 
thousands, of breakers over the course of our 
careers, it’s natural to become a bit complacent 
and give too much credence to the process: 
test, record, pass/fail, next. This article reviews 
the standard ratings of medium-voltage circuit 
breakers, how the designs are tested to ensure 
they qualify to meet those ratings, and how 
field testing validates that the breaker conforms 
to the design, as well as the why of medium-
voltage testing. 
Paul Grein, Group CBS
44
FEATURES
56 Power Factoring Medium-Voltage Breakers
 Rick Youngblood, Electrical Maintenance & Testing 
SUMMER2021 · VOLUME 43 , NO. 2
COVER IMAGE COURTESY OF KAYLOR MEDIA
56
4 • SUMMER 2021 TABLE OF CONTENTS
TABLE OF CONTENTS
IN EVERY ISSUE
7 President’s Desk
 COVID-19 and the Birth of PowerTest TV 
 Scott Blizard, American Electrical Testing Co., LLC 
 NETA President
10 NFPA 70E and NETA
 Key Points of NFPA 70E’s Safe Work Practices 
 James R. White and Ron Widup, Shermco Industries
18 Relay Column
 Best Practices for Setting Transformer Differential 
 Protection CT Compensation
 Steve Turner, Arizona Public Service Company
21 In the Field
 The Lights are Still On!
 Don Genutis, Halco Testing Services
27 Safety Corner
 Medium-Voltage Circuit Breaker Condition 
 Analysis and Hazard Awareness Update
 Paul Chamberlain and Scott Blizard, 
 American Electrical Testing Co., LLC
32 Tech Quiz 
 Medium-Voltage Power System Components
 James R. White, Shermco Industries
36 Tech Tips
 Earth Resistivity Test Methods and Evaluations 
 Jeff Jowett, Megger
INDUSTRY TOPICS
66 Successful Application of AI Techniques: 
 A Hybrid Approach 
 Tom Rhodes, Duke Energy, and Tony McGrail, 
 Doble Engineering
76 Electrical Wear in High-Voltage Circuit 
 Breakers Using SF6 Alternative Gases
 Nicola Gariboldi, QUALITROL® LCC, and 
 Javier D. Mantilla, Hyundai Electric
86	 Grounding	System	Testing:	Simplified	 
 Fall-of-Potential and Step-and-Touch 
 Voltage Testing 
 Logan Merrill, OMICRON electronics Corp USA
CAP CORNER
94 Advancements in the Industry
 Simplifying the Testing of Automation 
 and Control Systems
 Eugenio Carvalheira and Andreas Klien, 
 OMICRON electronics
106 Insights & Observations — 
 NETA CAP Spotlight
 Utility Relay Company: Leading-Edge 
 Solutions to Real Problems
SPECIFICATIONS AND STANDARDS
110 ANSI/NETA Standards Update
114 National Electrical Code Development 
 Goes Virtual 
 Jesse Roman, National Fire Protection Association
SPONSORED CONTENT
120 Electrical Reliability Services Celebrates 
 50 Years of Customer Service and 
 Dedication to NETA’s Mission of Safety
NETA NEWS
124 Outstanding Achievement Award: 
 Neno Pasic, Tony Demaria Electric
128 Alliance Recognition Award: David Koehler, 
 Doble Engineering Company
132 2021 PowerTest Conference
IMPORTANT L ISTS
135 NETA Accredited Companies
142 Advertiser List
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executive DiRectOR: Missy Richard
NETA Officers
pResiDent: Scott Blizard, American Electrical Testing Co., Inc.
fiRst vice pResiDent: Eric Beckman, National Field Services 
secOnD vice pResiDent: Scott Dude, Dude Electrical Testing, LLC
secRetaRy: Dan Hook, Western Electrical Services, Inc. 
tReasuReR: John White, Sigma Six Solutions, Inc.
NETA Board of Directors
Ken Bassett (Potomac Testing, Inc.)
Eric Beckman (National Field Services)
Scott Blizard (American Electrical Testing Co., Inc.)
Jim Cialdea (CE Power Engineered Services, LLC)
Scott Dude (Dude Electrical Testing LLC)
Dan Hook (Western Electrical Services, Inc.)
David Huffman (Power Systems Testing)
Alan Peterson (Utility Service Corporation)
Chasen Tedder, Hampton Tedder Technical Services
John White (Sigma Six Solutions)
Ron Widup (Shermco Industries)
nOn-vOting bOaRD membeR
Lorne Gara (Shermco Industries)
NETA World Staff
technicaL eDitORs: Roderic L. Hageman, Tim Cotter
assistant technicaL eDitORs: Jim Cialdea, Dan Hook, 
Dave Huffman, Bob Sheppard
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managing eDitOR: Carla Kalogeridis
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Design anD pRODuctiOn: Moon Design
NETA Committee Chairs
cOnfeRence: Ron Widup; membeRship: Ken Bassett; 
pROmOtiOns/maRketing: Scott Blizard; safety: Scott Blizard and Jim White; 
technicaL: Alan Peterson; technicaL exam: Dan Hook; 
cOntinuing technicaL DeveLOpment: David Huffman; 
tRaining: Eric Beckman; finance: John White; 
nOminatiOns: Alan Peterson; aLLiance pROgRam: Jim Cialdea; 
assOciatiOn DeveLOpment: Ken Bassett and John White
© Copyright 2021, NETA
NOTICE AND DISCLAIMER
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44 • SUMMER 2021 THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
BY PAUL GREIN, Group CBS
I think it’s fair to assume that if you’re a NETA Technician taking time 
out of your day to read this article, you have most likely performed more 
than your share of medium-voltage circuit breaker testing. With that in 
mind, the goal is not to focus on how to test, but rather to dive a bit 
deeper and discuss what it is we’re really trying to accomplish when we 
perform the testing. 
When we test hundreds, if not thousands, 
of breakers over the course of our careers, it’s 
natural to become a bit complacent and give 
too much credence to the process: test, record, 
pass/fail, next. The ultimate goal of testing is to 
determine whether the breaker will perform its 
design function within its ratings and to ensure 
it will continue to do so over the next testing 
interval. This article reviews the standard 
ratings of medium-voltage circuit breakers, 
how the designs are tested to ensure they qualify 
to meet those ratings, and how field testing 
validates that the breaker conforms to the 
design. Let’s start by looking at the principal 
ratings of a legacy air circuit breaker and a 
modern vacuum circuit breaker.
As you can see, many ratings apply to medium-
voltage circuit breakers, and I am sure the reader 
is familiar with most if not all of them. I refer to 
THE 
‘WHY’
OF MEDIUM-
VOLTAGE CIRCUIT 
BREAKER TESTING
COVER STORY
NETAWORLD • 45THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
the most important of those ratings as “The Big 
Three”: voltage, current, and short circuit.
VOLTAGE
Several voltage ratings apply to medium-voltage 
circuit breakers: rated maximum voltage, rated 
voltage, and power frequency and full wave 
lightning withstand voltages. Rated switching-
impulse withstand voltages are present on 
certain specialty circuit breakers, but that is a 
topic for another article.
Rated Voltage
Rated maximum voltage is nearly self-defined 
as the highest root mean squared (RMS) 
phase-to-phase voltage for which the breaker 
is designed — the upper voltage limit at or 
below which the circuit breaker can interrupt 
safely. “RMS voltage” can be defined as the 
level of AC that results in the same effect of an 
equivalent DC. AC voltages are sinusoidal and 
constantly changing. Voltages listed in RMS 
values are noted to differentiate them from AC 
peak voltages. 
In addition to the rated maximum voltage, there 
is also the rated voltage, or nominal voltage, 
which is the voltage at which the circuit breaker 
was designed to be used. When performing 
design testing and later field testing, the voltage 
we refer to is the rated maximum voltage. After 
all, if we ensure that the breaker can operate 
at the maximum voltage, it can handle any 
lower voltage. The ANSI/IEEE standard lists 
five preferred maximum voltages: 4.76kV, 
8.25kV, 15kV, 27kV, and 38kV. ANSI does 
not specify preferred nominal rated voltages. 
Some manufacturers list them, but most only 
PHOTO: © ISTOCKPHOTO.COM/PORTFOLIO/IN-FUTURE
COVER STORY
Figure 1: Primary Medium-Voltage Circuit Breaker Ratings
Rated Maximum 
Voltage (kV)
Rated 
Voltage 
(kV)
Rated Short 
Time Current
(kA)
Rated Impluse 
Voltage 
(kV)
Rated Close 
and Latch 
Current 
(kA)
Power-Fre-
quency With-
stand 
(kV)
Rated 
Interrupting 
time 
(cycles)
Rated 
Frequency 
(Hz)
Rated MVA,
(MVA)
and k-factor
Rated Continuous 
Current (A)
Rated Short-Circuit 
Current (kA)
46 • SUMMER 2021 THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
reference the maximum rated voltage. The 
rated voltages are applied at the rated power 
frequency. The rated power frequency is the 
frequency at which it is designed to operate: 
50Hz or 60Hz. The dominant standard in 
IEEE/ANSI-rated systems is 60Hz.
It may interest the reader to learn that there is 
no specific design test to qualify the maximum 
rated voltage and rated frequency. The ability 
of the circuit breaker to operate successfully 
at rated maximum voltage and frequency 
is demonstrated indirectly by performing 
the short-circuit current interruption at the 
transient recovery voltage (TRV) and frequency 
for the given rating. We will skip over this for 
now and come back to it when we discuss the 
last of The Big Three — interrupt current.
Rated Lightning Impulse 
Withstand Voltage
The remaining voltage ratings relate to 
insulation performance; the lightning impulse 
withstand voltage, commonly referred to as the 
basic impulse insulation level (BIL); and the 
power-frequency withstand voltage. If you do 
not already know, you can likely guess what 
lightning impulse withstand voltage ratings 
are designed to protect against: lightning and 
switching surges. Designing a circuit breaker 
with an insulation system able to withstand the 
300 million volts (1.21 gigawatts!) of a typical 
lighting strike would be…inconceivable. 
Luckily, lightning surge arrestors on the system 
are designed to do just that. Lightning arrestors 
divert the harmful potential to ground, 
protecting the electrical system. However, as 
effective as surge arrestors may be, they are not 
perfect and do not act instantly. The electrical 
system is subjected to a portion of the surge; 
the severity depends on how far downstream of 
the strike the system is located. The rated BIL 
is the maximum peak value the circuit breaker 
is rated to sustain without damage — starting 
at 60kV peak for 4.76kV-rated circuit breakers 
and ending at 150kV peak for 38kV-rated 
equipment.
The design test to qualify the BIL rating is 
performed using an impulse voltage generator 
test set capable of generating the large voltage 
impulses. The circuit breaker design is 
subjected to 54 lightning impulses — six on 
each primary terminal — with the breaker 
open and all other terminals grounded, then 
six on each phase with the breaker closed 
and the remaining phases grounded. The 
impulse voltage is applied at both the positive 
and negative polarity, three each, for a total 
of six pulses. For the design to pass, it must 
successfully absorb the lightning impulses 
without flashover (Figure 2).
There is no specific field-conformance test to 
directly verify the BIL rating. Impulse voltage 
generator test sets are not portable; quite the 
opposite, they are sizeable units operated in a 
lab setting and cost hundreds of thousands of 
dollars (Figure 3). Furthermore, the testing is 
designed to stress the insulation system and 
COVER STORY
Figure 2: The modest-looking flashovers 
during BIL testing are as loud as gunshots.
NETAWORLD • 47THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
is considered destructive. Even when the test 
subject passes, it should not be placed into 
service.
Rated Power Frequency 
Withstand Voltage
The rated power frequency withstand voltage 
(often referred to as hipot voltage) is the RMS 
voltage that a circuit breaker in new condition 
should be capable of withstanding for one 
minute. The purpose of the hipot voltage 
rating, and the associated test, is to stress the 
insulation system. Overvoltage tests are the 
only known means for providing assurance that 
the insulation system has a specific minimum 
dielectric strength. The tests provide confidence 
that the insulation system is suitable for service 
for a certain time. 
The test to qualify the power frequency 
withstand rating of the design is performed by 
applying the rated AC voltage for one minute 
on each terminal with the breaker open, and 
for one minute on each phase with the circuit 
breaker closed. During the tests, the remaining 
terminals/phases are grounded.Should no 
flashovers or visible damage to the insulation 
occur during the test, the design passes. 
Hipot voltage ratings are not typically listed 
on the ratings nameplate. The ANSI/IEEE 
RMS voltage ratings are standardized and are 
related to the rated maximum voltage: 19kV 
for 4.76kV-rated circuit breakers; 36kV for 
8.25kV- and 15kV-rated breakers; and 80kV 
for 38kV-rated breakers.
Two primary field tests are used to verify the 
power frequency withstand rating and, in 
turn, the condition of the insulation system: 
The insulation resistance and field dielectric 
withstand tests are commonly referred to as the 
Megger test and hipot test, respectively. Both 
tests are performed in the manner described 
in the previous paragraph by applying high 
voltage and monitoring the response. During 
the Megger test, 2.5–5kV DC is applied with 
respect to ground via a megohmmeter to 
measure the insulation resistance. The field 
hipot test is identical to the design test but at 
75% of the power frequency withstand voltage 
rating. The two tests are similar in nature but 
have different goals in mind. The Megger test 
(performed first) is performed to evaluate the 
condition of the insulation system. It can be 
used to identify trends, whereas the field hipot 
COVER STORY
Figure 3: Impulse Voltage Generator Test Set
PH
O
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: K
AY
LO
R 
M
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IA
PH
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: K
AY
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M
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IA
48 • SUMMER 2021 THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
COVER STORY
test is designed as a pass/fail test to cause a 
failure of the insulation. Most technicians, 
even the most experienced, may not think of 
it in this way — testing to cause a failure — 
but that is exactly what the hipot test is for. 
The test stresses the insulation system beyond 
what it is expected to see in service in the hopes 
that, if defective, it will fail during testing when 
the costs are low compared to failure while the 
breaker is in service, where the costs would be 
considerably greater.
Two additional tests are used to validate circuit 
breaker insulation system: power factor (pf) and 
MAC testing. Simply put, pf testing is a more 
instructive version of Megger testing. Power 
factor testing is a means to diagnose as well as 
provide a measurement of insulation condition. 
MAC testing is an application-specific insulation 
test for vacuum interrupters to provide a means 
of quantifying vacuum integrity. 
CURRENT
The next of The Big Three is current. Like 
voltage, medium-voltage circuit breakers 
have several current ratings, but only one 
really applies to current; the rest apply to the 
short-circuit rating, which may be measured 
in amperage but is another animal altogether. 
Compared to the discussion on rated voltage, 
current will be a walk in the park.
Continuous Current Rating
The rated continuous current is the limit of 
current in RMS amperes (A) that the circuit 
breaker can carry at its rated frequency without 
exceeding the temperature limitations of the 
materials used in its construction. To save space 
on the ratings nameplate, most manufacturers 
list this rating as rated amps. There are three 
ANSI/IEEE standard-preferred continuous-
current ratings in medium voltage: 1,200A, 
2,000A, and 3,000A. A rating of 600A was 
prevalent in the past, and some manufacturers 
still offer it, but they are uncommon. Several 
manufacturers also offer 4,000A, 5,000A, 
6,000A, and beyond; however, these are mostly 
fan-cooled for use in generator protection and 
other specialty applications. Regardless of the 
rating, qualification of the design is a simple, 
straightforward process.
The test to qualify the continuous current rating 
of the design is performed by passing the rated 
current through the circuit breaker; this test is 
commonly referred to as a “heat run.” Of course, 
there is an extensive list of test conditions; I will 
spare the reader from them, but they are meant 
to replicate the harshest service installation. A 
thermocouple is applied to the hottest accessible 
spot (Figure 4). However, since you can’t be 
100% sure where that hottest spot is, several 
thermocouples are used. 
The test generally runs for 4–8 hours with 
temperatures logged every 30 minutes Figure 4: Thermocouple Wires on a Vacuum Circuit Breaker
NETAWORLD • 49THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
(Figure 5). When the temperature rise (in 
respect to ambient) of any monitored point 
has not changed by more than 1°C for three 
consecutive readings, the test is concluded. 
If none of the material used in the design 
exceeds its temperature limits, the design 
passes. There are two temperature limits for 
each material type: total (highest) temperature 
and temperature above ambient. Prior to and 
after the test is concluded, the resistance of 
each phase is measured and recorded using a 
low-resistance ohmmeter, commonly called a 
“ductor” test.
It would not be realistic to replicate the design 
test in the field. Luckily, all that’s required is to 
verify the continuous current rating is a ductor 
test. The resistance of the primary circuit is 
measured on each phase from line-to-load, 
then compared to the measurements provided 
by the manufacturer. In the absence of 
manufacturer-published data, phase-to-phase 
measurements are compared, and high readings 
are investigated. Unfortunately, manufacturer 
data is not always available, especially on legacy 
circuit breakers. In the absence of manufacturer 
data, ANSI/NETA MTS and ANSI/NETA 
ATS recommend investigating any reading that 
is 50% higher than the lowest phase and taking 
actions to correct it.
SHORT CIRCUIT
Short circuit is the last of The Big Three primary 
ratings and the most important. After all, 
protecting equipment from a short circuit is a 
circuit breaker’s purpose: Break the circuit. The 
primary component of the short-circuit rating 
is the rated interrupt current, but it also relates 
to other required capabilities, specifically the 
close and latching current rating, the short-time 
current withstand rating, and the interrupting 
time rating. I also touch on how the short-
circuit rating relates through testing to the rated 
maximum voltage and power frequency.
Compared to the previous ratings discussed, the 
rated short-circuit current is the most complex 
in terms of its performance expectations and 
how it is tested to meet them. So much so that it 
would not be difficult to focus this article solely 
on that subject. However, my intent is to focus 
on the aspect of the rating as it relates to the 
subject at hand, and I will try not to dive too 
deeply into the symmetrical/asymmetrical (DC-
component) physics of three-phase faults nor the 
test parameters and how they are calculated.
The primary component of the short-
circuit rating is the rated interrupt current. 
In industry, the terms “short circuit” and 
COVER STORY
Figure 5: Medium-Voltage Circuit Breaker Heat Run Test Data. The test was performed at 3,000A 
on a retrofit replacement circuit breaker. Effects of ambient temperature changes have been removed.
50 • SUMMER 2021 THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
“interrupt current” are synonymous, but there 
is a difference. A short circuit encompasses 
all the related capabilities of the equipment, 
including the interrupt current rating. While 
all manufacturers are aware of the difference, 
they all also refer to the interrupt-current rating 
as the short-circuit rating, so I will do the same.
Rated Short-Circuit Current 
Rating
The rated short-circuit rating is the highest 
value of the three-phase, short-circuit current 
in RMS amperes that the circuit breaker is 
required to interrupt at its rated maximum 
voltage. Prior to 1999, the short-circuit rating 
was based upon a constant MVA over a range 
of operating voltages versus today’s constant kA 
ratings at a maximum rated voltage. 
As background, the MVA rating prevalent 
from 1964–1999 applied to the technology 
of the time: airmagnetic circuit breakers. The 
circuit breaker arc chutes were limited in their 
ability to insulate the high recovery voltages 
(TRV) experienced during fault interruption. 
However, if the operating voltage — and in 
turn the TRV — were lowered, the interrupt 
current rating could be increased until limited 
by the heat-absorption capabilities of the 
circuit breaker’s contacts. The voltage range 
factor (k-factor) is the range over which 
the interrupting capability increased as the 
operating voltage decreased; the k-factor is 
generally from 1.1 to 1.3. Though no longer 
applicable, the k-factor is sometimes present on 
the nameplates of constant kA-rated equipment 
of today, but since the interrupt rating is 
established at the maximum voltage and not a 
range of voltages, it is always 1.0.
A number of short-circuit current ratings are 
preferred by ANSI/IEEE standards:
• 4.76kV: 31.5kA, 40kA, and 50kA
• 8.25kV: 40kA
• 15kV: 20kA, 25kA, 31.5kA, 50kA, and 
63kA
XXX
• 38kV: 16kA, 25kA, 31.5kA, and 40kA
The short-circuit current interrupt capabilities 
of a circuit breaker design are demonstrated 
by an extensive series of tests that demonstrate 
not only the maximum interrupt current, but 
all the related capabilities as well. Prior to 
discussing how the design test is performed, 
let’s get an understanding of the related ratings: 
the close and latch rating, the short-time 
current withstand rating, and the interrupt 
time rating.
Close and Latch Current Rating
The close and latch (C&L) current rating is 
the ability of a circuit breaker to close in on a 
short circuit and stay closed; it is measured in 
kA peak. The C&L rating is based on the short-
circuit rating: at 60Hz, it is 2.6 times the RMS 
interrupt current. Why is the close and latch 
rating higher than the interrupt rating? The 
reason has to do with physics and something 
called the Lorentz force. Current generates a 
magnetic field; the more current, the stronger 
the magnetic field. The nature of the magnetic 
fields generated on the stationary and moving 
contacts is such that they create an opposing 
force between them — a Lorentz force. When 
the breaker closes in on a short circuit, the 
Lorentz force may be so strong that it prevents 
the breaker from latching into the closed 
position, but the circuit breaker mechanism 
(primarily the closing springs) will keep trying 
to close it. The contacts will chatter, and the 
breaker can literally explode. As you can see, 
C&L capability is an extremely important 
rating. The short-time current rating is equally 
important.
Short-Time Current Rating
The short-time current rating is the ability 
of the circuit breaker to withstand the effects 
of the rated short-time current level for two 
seconds. Compared to the C&L rating, the 
reasoning behind the need for the short-time 
current rating is straightforward: When a fault 
occurs, the relaying system measures its severity 
COVER STORY
NETAWORLD • 51THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
and, when necessary, signals a circuit breaker 
to trip open, isolating the fault. This process 
happens very quickly but not instantaneously. 
The short-time rating is used by engineers to 
determine the ability of the circuit breaker 
to protect itself and coordinate with other 
breakers in the system to trip selectively — to 
ensure the circuit breaker closest to the fault 
operates first, minimizing the effects on the 
entire electrical system. The short-time current 
rating amperage is the same as the rated short-
circuit current capability of the breaker. We will 
discuss another short-circuit capability related 
to time — the rated interrupting time — next 
before moving on to testing.
Rated Interrupting Time
The rated interrupting time is another rating 
that is nearly self-defined by the term: It 
is the elapsed time, in cycles, between the 
energization of the trip coil and the maximum 
arcing time of the circuit breaker. The rated 
interrupting time is the operating time as 
calculated by adding the contact opening time 
to the maximum arcing time. In short, it is 
the total elapsed time from when the circuit 
breaker is given a signal to trip and when the 
current is completely interrupted. The ANSI/
IEEE preferred rated interrupt time is five 
cycles (83ms), but three-cycle breakers are 
becoming increasingly common. 
Now that the short-circuit ratings have been 
adequately explained, we can move on to a 
discussion of how the short circuit design 
rating is tested.
Compared to all the design tests, short-circuit 
testing is by far the most difficult to prepare 
for and perform (Figure 6). Though the circuit 
breakers are only subjected to the high currents 
for an instant, the magnetic fields they generate 
interact, trying to rip the breaker apart. The 
testing is expensive, destructive, and can only 
be performed at a handful of high-power test 
labs around the globe. Furthermore, if the 
testing fails, it is difficult to alter the design in a 
timely manner. An iterative design process can 
be used until the voltage and current ratings 
COVER STORY
Figure 6: Short-Circuit Testing per Table 1 on a Circuit Breaker Staged for Testing in a High-
Power Test Bay
CO
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A
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BS
, C
HA
LF
O
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T, 
PE
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IA
52 • SUMMER 2021 THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
are met, but few manufacturers have their own 
high-power lab to enable them to employ it 
for short-circuit ratings. The tests to qualify 
the short-circuit design are called short-circuit 
interrupting tests but are commonly referred to 
as “Table 1 testing.” IEEE Std. C37.09 is titled 
IEEE Standard Test Procedure for AC High-
Voltage Circuit Breakers Rated on a Symmetrical 
Current Basis. As the name describes, C37.09 
lists the test procedures to perform all the 
design testing described in this article. Table 
1 in that standard lists the ten tests that must 
be done to demonstrate that the short-circuit 
rating is met.
As discussed, short-circuit is not a single rating 
but a set of required capabilities. Here, I will 
not describe all the testing required to meet 
them, but rather the intent. The test is set up 
to create the most severe switching conditions 
in terms of the respective ratings: the highest 
voltage at the highest fault current at the worst 
time for the longest time, multiple times! To 
ensure the design meets the required ratings, 
the circuit breaker must pass all ten tests, in 
order, and survive unscathed on the other side 
in substantially the same mechanical condition 
it was in prior to testing. In short, to pass, it 
must interrupt, sustain, and absorb everything 
thrown at it without blowing up in the process! 
To verify breaker condition following Table 1 
short-circuit testing, mechanical inspection and 
a power-frequency withstand test are performed, 
the resistance of the primary circuit is measured, 
and the contact opening timing is verified.
As fun as it sounds, our customers prefer that 
we not blow up their circuit breakers when we 
field test them, plus it would be ridiculously 
dangerous and expensive, so the question 
becomes how can we be sure the breakers 
will perform when required? Which field 
tests validate that the breaker conforms to 
the design? I would argue that, while all tests 
contribute, it is primarily a test that gets the 
least amount of recognition: the mechanical 
inspection. When the circuit breaker’s design 
is qualified, the test subject(s) are in optimal 
condition, have been adjusted to factory 
specifications with meticulous attention, and 
are operated in a laboratory setting. They 
are not only new, but are also the pinnacle 
specimen of their design. The operating 
conditions of a typical service installation 
are far from optimal. Circuit breakers are 
operated in humid and sometimes corrosive 
environments that exceed their temperature 
limitations, go months if not years without 
operation, let alone maintenance,or are 
cycled beyond their required maintenance 
periods. Insulation systems are contaminated. 
Components embrittle, rust, or otherwise 
degrade. Lubricating oils and greases become 
glue or are absent altogether. Contact surfaces 
wear, fasteners loosen, springs relax — all these 
contribute to mechanism wear until it at best 
operates out of manufacturer specifications or, 
at worst, does not operate at all.
To ensure that the breaker will operate 
within its design ratings, it must be in 
acceptable physical condition with all critical 
adjustments set within specification. The 
critical adjustments and condition differ by 
both design and manufacturer, some of which 
include cleanliness, primary and arcing contact 
COVER STORY
Figure 7: Factory testing confirming that settings and tolerances are 
within specifications is vital to ensure the circuit breaker will operate in 
accordance with its design.
NETAWORLD • 53THE ‘WHY’ OF MEDIUM-VOLTAGE CIRCUIT BREAKER TESTING
erosion/wipe/gap/pressure settings (Figure 7), 
puffer operation, close and trip latch wipe/
travel/gap settings, control switch adjustments, 
blow-out coil continuity, lubrication state…
and the list goes on.
If any of the mechanism conditions or 
adjustments are unsatisfactory, the breaker 
may still operate, but not necessarily within 
its design. An excellent field test used to 
assess the overall status of the circuit breaker 
is to measure its opening and closing velocity 
and timing via time-travel-analysis (TTA) 
testing. If the breaker passes all other testing, 
is mechanically sound and factory adjusted, 
and has a contact opening time that meets or 
exceeds manufacturer requirements, we can 
be confidently assured that circuit breaker’s 
short-circuit capability — the circuit breaker’s 
primary function — will perform as expected.
RATED CONTROL VOLTAGE
A final design rating to discuss beyond The 
Big Three may not be as impressive, but in 
its way, it is equally important: control power 
ratings. The rated control voltage is simply 
the designated voltage measured at the point 
of user connection to the circuit breaker. 
While medium-voltage circuit breakers allow 
for mechanical operation in service, they 
are, without exception, electrically operated 
devices. The ANSI/IEEE standard control 
voltages are 24VDC, 48VDC, 125VDC, 
and 250VDC; and 120VAC or 240VAC; or 
some combination of these voltages. Each 
voltage level allows for a corresponding range 
of operation to accommodate variations in 
source regulation, low battery-charge levels, 
as well as high floating-charge levels. For 
example, the range for 125VDC control power 
is 70VDC–140VDC for opening operations. 
Most manufacturers list the complete range on 
the ratings nameplate, but some only list the 
standard level. Regardless of its presence on the 
ratings nameplate, the range exists and must be 
considered.
The design test to ensure proper operation of the 
circuit breaker at the rated control-voltage range is 
demonstrated during mechanical operation tests 
and short-circuit switching tests. The mechanical 
operation test’s primary focus is to verify the 
mechanical endurance of the design. There are 
number-of-operation requirements for between 
servicing, no-load mechanical operations, rated 
continuous-current switching, and others. The 
numbers are based on combinations of The Big 
Three ratings, starting at 10,000 mechanical close-
open operations at the 4.76kV–31.5kA–1,200A 
rating, down to 1,500 operations at the 38kV–
40kA–3,000A rating. During the testing, at 
least 10 operations are required at the minimum 
control power range, and 10 operations at the 
maximum. Additionally, Table 1 short-circuit 
design tests are all performed at the minimum 
control voltage.
Two field tests are used to verify proper 
operation of the rated control power. 
• The first is simply a duplication of the 
design test. Few manufacturers give 
guidance to a minimum number of 
required operations at the minimum and 
maximum range, but most technicians 
will agree that at least five operations at 
the minimum range are adequate, but 10 
operations at the minimum and maximum 
limit is best. Like TTA testing, operating 
the circuit breaker at the minimum control 
voltage can be a useful indicator of overall 
circuit breaker condition and settings, 
especially proper trip-latch adjustment. 
• The second field test is control wiring 
insulation resistance testing. Like the 
Megger test performed on the primary 
insulation system, though at a much lower 
voltage, the test ensures that minimal 
resistance to ground is maintained and 
the control system is reliable. Field testing 
of the control power system is rarely 
discussed, and its importance is not 
emphasized, but no matter how well a 
circuit breaker may be maintained, it’s all 
for naught if the control power system is 
defective.
COVER STORY
CONCLUSION
This article focused on the ratings of medium-
voltage breakers, the testing required to qualify 
the design, and the field testing that validates 
circuit breaker conformity to the design. 
Not all the ratings were discussed, nor every 
design and field test, but the principal ratings 
were covered. Most of those not cited apply 
to circuit breakers used for special purposes, 
such as capacitive switching and generator 
applications. 
The goal of this article was to discuss the why 
of medium-voltage testing. It is my hope that 
the reader has learned something new and 
gained a new appreciation for the testing they 
perform on medium-voltage circuit breakers 
and the importance of identifying breakers that 
need extended maintenance, reconditioning, or 
replacement. 
Paul Grein has been with Group CBS 
since 2008, working primarily at Circuit 
Breaker Sales in Gainesville, Texas. He 
has worked with industrial electrical 
equipment for 25 years. His career 
began in the Navy as a nuclear-qualified 
electrician on the submarine USS Topeka 
SSN 754 from 1996 through 2002, followed by positions in 
the steel industry through 2005. Paul has a BSEE from the 
University of Texas at Dallas and an MBA from the University 
of North Texas. He participates in the IEEE/ANSI PES C37 
Standards Committee, which publishes and maintains the 
design and testing standards that govern the industrial power 
equipment industry. Paul’s primary responsibilities at CBS 
and the Group include sales, engineering design, technical 
expertise, standards, project management, and engineering 
team management. 
COVER STORY
1315 Columbine, Gainesville, Texas 76241 | 800-232-5809
INFO@CBSALES.COM | CircuitBreaker.com
CBS Florida | Lakeland, Florida | 863-646-5099 | CBS-Florida.com
CBS Midwest | Crown Point, Indiana | 219-575-5420 | CBSMidwest.com
n e w s e r v i c e l o c a t i o n s
CBS stocks every low- and medium- 
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With more than 5 million breakers and parts in our 200,000-square-foot 
warehouse — including switchgear, transformers, substations, protective relays, 
loadbreak switches, electrical contacts, motor controls and centers, vacuum 
interrupters, and more — Circuit Breaker Sales has you covered.
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56 • SUMMER 2021 POWER FACTORING MEDIUM-VOLTAGE BREAKERS
BY RICK YOUNGBLOOD, Electrical Maintenance & Testing 
A test technician’s toolbox can never have too many options. The more 
ways we can detect or confirm a problem in a piece of equipment, the 
better. 
Early in my career at Duke Energy, I was never 
satisfied with just one test result indicating a 
problem, and I often second-guessed myself 
as to whether the equipment was bad or if I 
had performed the test improperly. So I would 
repeat the test, more to prove to myself the test 
was performed accurately than to check for 
different results. 
Later working for Doble Engineering, I 
learned they kept statistical records on 
testing procedure quality. To my surprise 
and confirmation of my theory, I found an 
exceptionally large proportion of test results 
showing that bad equipment was, in fact, 
due to poor testing procedures. Bad test gear 
accounted for a much smaller proportion 
of bad tests, and a very small slice of the pie 
was truly bad equipment. That solidified my 
opinion that test technicians need advanced 
training on more than one way to prove a piece 
of equipment is at fault.
FEATURE
POWER 
FACTORING 
MEDIUM-VOLTAGE 
BREAKERS
NETAWORLD • 57POWER FACTORING MEDIUM-VOLTAGE BREAKERS
I regularly tell our technicians we are married 
to the Ability Sisters: liability, accountability, 
and credibility. Thinking about each one, every 
technician can relate to jobs where they verged 
on violating one or more of the sisters. Any 
violation can have serious consequences. 
Competition in the testing business is tough. 
Maintaining yourself and your company as a 
customer’s trusted advisor takes diligence in 
testing, but most important is being able to 
provide accurate testing results and peace of 
mind so you feel good about the results when 
you walk away from the job. 
When a job called for testing low- and 
medium-voltage breakers in the past, the only 
qualitative dielectric tests performed were 
contact resistance and insulation resistance. 
Sometimes, a customer would require a high 
potential test in addition to the insulation 
resistance test. This was strictly a go/no-go test 
rather than a qualitative analysis where the 
test tech could assess where on the lifeline a 
piece of equipment resided. A good test tech 
could tell by the numbers on the milliamp gage 
whether the specimen was close to failing or 
not; however, in reality, if the test set did not 
trip, the test was considered good. 
When I discovered the benefits of power factor 
testing, I began to apply the test to medium-
voltage breakers and discovered a much 
more accurate means to determine breaker 
health. With a little training, a technician can 
determine where the problem lies, how to 
FEATURE
PHOTO: © HTTPS://WWW.ISTOCKPHOTO.COM/PORTFOLIO/COKAKASHI
58 • SUMMER 2021
isolate the problem, and finally whether the 
breaker can be repaired in the field or needs to 
be removed and taken to the shop.
BREAKER DIELECTRIC 
MEDIUM
Breakers can be categorized into voltage classes 
and the types of dielectric medium they use to 
extinguish the arc; each type has its individual 
set of problems. Breakers can further be broken 
down into the composition of the insulation 
components: plastic, fiberglass, porcelain, 
epoxy, or wood. Each material has its own set 
of dielectric constant characteristics, as do the 
dielectric mediums of air, SF6, and oil. A well-
trained technician understands the differences 
in the leakage currents found when testing 
fiberglass versus porcelain or wood and knows 
if it’s likely he can cure the problem in the field. 
For example, leakages found on porcelain can 
be cleaned away in most cases since the cause 
is commonly contaminants on the surface. In 
wood, the cause can be surface contamination, 
but it is more likely moisture ingress, and the 
leakage current is traveling through the wood 
rather than on the surface. Knowing which test 
to run will point the technician to the problem 
rather than just showing there is a problem. 
POWER FACTOR
To use power factor testing for breakers, the 
setup is similar to the insulation resistance 
test. The technician tests each pole piece or 
bushing, as I call them, with respect to ground 
since this makes up the largest percentage of 
the leakage path. In the last three tests, the 
technician measures only the current from 
the bushing under test to its mating bushing 
looking for leakage line to load. If all tests well, 
this concludes the required tests. But if the 
breaker tests bad, the following tests provide 
the answers needed to determine whether the 
breaker can be field repaired.
GST and UST Test Modes
The first six regular tests in Table 1 are in 
grounded specimen test mode (GST), meaning 
the test measures from where the hook is 
connected to ground by any path and returns 
through the measurement meter through the 
large copper ground cable. Be sure to have 
a clean connection where the ground clip 
attaches to the frame of the breaker since this 
is the test result return path. This test yields the 
highest leakage path. Comparing the readings 
points to a bad bushing, but if all readings 
are high, the question becomes whether that 
is normal for that type of breaker or if all six 
bushings are leaking to ground. 
Some software provides breaker algorithms that 
compare the specimen under test to known 
breakers of like type. This provides a reference 
to what the readings should be. In many 
cases, no comparisons are available, so the 
technician must do further testing to determine 
health. The final three tests are conducted in 
ungrounded specimen test mode (UST) and 
measure the leakage current across the open 
bushing line to load. 
Arc Chute Tests
The next step is to isolate various parts of the 
breaker to see if the test results change. This is 
not the easiest test to perform, but for accurate 
testing, arc chutes must be removed. Most arc 
chutes are constructed of materials that are 
hygroscopic, meaning they absorb water readily 
and provide a large path to ground. Many arc 
POWER FACTORING MEDIUM-VOLTAGE BREAKERS
FEATURE
Table 1: Doble Test Procedure for Circuit Breakers
Test 
No.
Breaker 
Position Test Mode
Bushing 
Energized
Bushing 
Floating Bushing UST
1 OPEN GST 1 2 –
2 OPEN GST 2 1 –
3 OPEN GST 3 4 –
4 OPEN GST 4 3 –
5 OPEN GST 5 6 –
6 OPEN GST 6 5 –
7 OPEN UST 1 – 2
8 OPEN UST 3 – 4
9 OPEN UST 5 – 6
NETAWORLD • 59
chutes contain asbestos, and care should be 
taken not to cause any material to become 
loose and airborne.
After removing the arc chutes, the same nine 
tests are repeated, paying special attention to the 
last three tests performed in UST. If the breaker 
now tests good, the leakage path is due to wet 
chutes, and they must be placed into a drying 
oven to resolve the problem. If the chutes are dry 
and therefore are not the leakage current path/
paths to ground, more testing is required. 
Diagnostic Test Mode
The next tests are done using the diagnostic test 
mode and open breaker. The test technician 
now adds a low-voltage lead to the opposite 
bushing, performs GST guard, and looks for 
a reductionor no change to the leakage (Photo 
1). If the leakage is smaller, the mating bushing 
is a suspected source of the leakage. 
If the leakage result is the same, the technician 
adds a conductive band around the same bushing 
the hook is attached to (Photo 2), then attaches a 
clip lead between the band and the guard ring on 
the hook, and runs the UST test isolating the two 
bushings away from the other four.
If the readings improve, the leakage current 
is moving along the surface of the bushing 
and normally is field repairable by cleaning 
and drying the surface of the bushing with 
a heat gun and then applying a good wax 
such as Collinite® The test is then reversed by 
energizing the mating bushing and determining 
the leakage current change. Very seldom will a 
test tech find just one bad bushing unless it is 
cracked or damaged in some way; most often, 
they all test bad. This is due to the environment 
they are housed in. A check for cubicle heaters 
should be completed and written up as a 
needed repair if found bad or missing. 
The technician continues the testing by 
repeating the tests on all six bushings. Once the 
tests are completed, a comparison of the test 
results should be accomplished. 
POWER FACTORING MEDIUM-VOLTAGE BREAKERS
FEATURE
NOTE: The UST test is my personal favorite. 
When using it, the test set only looks at the 
leakage between the hook and the low-voltage 
lead being used. This test totally eliminates any 
other leakage source or path and provides the 
test tech information on just the two points 
between the connections. It provides exact data 
on the area of interest and can be connected 
between any two points. 
Looking for Reduced or Unchanged Leakage
UST Test Isolating Bushings
60 • SUMMER 2021
Once a technician uses and understands power 
factor and sees the benefits, they can develop 
other tests they see beneficial and add them to the 
test list of any device — not just circuit breakers.
ENVIRONMENTAL ISSUES 
Circuit breakers are often located in poor 
environments with contaminants from the 
production line and elsewhere. Thinking about 
what is being produced helps a technician 
understand the potential problems. A material 
that is conductive or absorbs water readily is 
going to be more of a hindrance to testing 
than a material that is inert and does not stay 
suspended in the air long. Knowing the material 
gives the technician a good idea what to expect 
when they begin testing. 
This brings us to a continual argument between 
techs and test companies. Is testing performed 
as found, or is the testing performed after the 
breaker is cleaned thoroughly? Two trains of 
thought emerge:
 1. Testing in the real-world environment 
where the breaker must operate day to 
day provides the worst-case conditions, 
and so it is obvious more failures will 
show up. 
 2. Testing after cleaning (my preference) 
largely eliminates the effects of the 
environment and points to true failure 
modes in the breaker. 
Unfortunately, the customer’s work scope 
document dictates which test(s) will be performed. 
POWER FACTORING MEDIUM-VOLTAGE BREAKERS
COMPARING POWER 
FACTOR DATA
This section compares a breaker with arc chutes 
to the same breaker without arc chutes. 
Power Factor Test: Arc Chutes 
Installed
The actual power factor of the breaker is not 
as important as comparisons of watts loss, 
leakage current, and capacitance. Power 
factor is a function of watts and current and 
will vary as they do. It is more important to 
compare the watts losses between bushings 
of like tests. Watts losses are typically derived 
from the resistive element and should be very 
close in a good breaker. As contamination and 
moisture are introduced to the breaker, watts 
losses increase. Leakage current measured in 
mA should also be consistent and typically 
changes as deterioration and contamination 
change the physical characteristics of the 
breaker. In this test result (Figure 1), we see 
consistency in the mA current measured, 
but some variations in watts losses. Doble 
considers these acceptable until the open UST 
test is performed. If the leakage current and 
watts losses are higher than expected, this is 
a sign of wet arc chutes when only the UST 
line-to-load test are in question. 
Power Factor Test: Arc Chutes 
Removed
Once the arc chutes are removed (Figure 2), 
the first six lines change very little because 
it is not the actual bushings of the breaker 
FEATURE
Figure 1: With Arc Chutes
NETAWORLD • 61POWER FACTORING MEDIUM-VOLTAGE BREAKERS
passing the leakage current. In lines 7–9, the 
current and watts losses both return to low 
levels with a slight negative power factor due 
to the remaining resistive watts loss. This is 
not uncommon. Notice the consistency of the 
capacitances. The breaker is otherwise in good 
shape; it just has wet arc chutes.
Doble still rates them Investigate, but now the 
rating is because the change between the first 
and second set of tests is so large. If the test 
tech instructs the software not to use test 1 as a 
comparison, the second set of results will show 
Good on all test lines. Seeing the values and 
knowing why the software rated the breaker as 
Investigate, the tester rated them manually to 
Good. 
NOTE: One common question ask by 
technicians is why the watts losses on bushing 
1,3 and 5 are similar but do not match the 
higher levels of 2,4 and 6. The short answer is 
that the connection of the operating arm to the 
moveable bushing arm adds a leakage path to 
ground on the higher measured set of bushings. 
This causes an increase in mA and watts loss 
and therefore capacitance. These should be 
similar and considered.
Power Factor Test: Bad Bushing
In this breaker (Figure 3), the obvious bad 
bushing test made it easy to isolate and identify 
the major problem, but the technician still 
must determine whether the other results are 
bad or normal for this breaker. Comparing like 
bushing watts is the first step. Bushings 2,4 and 
6 are rated Good and are consistent at 0.5+ 
watts. The bad bushing lines 1,3 and 5 results 
are slightly harder to judge because there is no 
matching pattern in the watts. An investigation 
into why bushing 1 readings are so much lower 
would then be required. Using the UST tests 
in lines 7,8 and 9, the comparisons of 1,2 
and 5,6 are close. This leaves the possibility 
that the watts loss in bushing 3 is higher than 
normal and bushing 5 cannot be used for any 
comparisons. Once bushing 5 is repaired and 
the breaker is cleaned, bushing 3 should be 
lower and the comparisons should be much 
FEATURE
Figure 3: Bad Bushing
Figure 2: Without Arc Chutes
62 • SUMMER 2021 POWER FACTORING MEDIUM-VOLTAGE BREAKERS
closer. Final testing will determine whether 
this breaker is ready to go back in service or if 
further work will need to be done.
Power Factor Test: Wet 
Breaker/Bushings
In Figure 4, the initial tests, which would be 
GST measuring all six bushings to ground, 
showed apparent high leakage. But when lines 
7–9 are tested in UST, the test tech is only 
measuring the leakage across line to load, and 
the tests are good even though lines 5–6 are 10 
units different in watts and mA and therefore 
capacitance, too! 
Same Breaker After Drying
After drying, the same breaker has interesting 
test results (Figure 5) but not what would be 
anticipated. The watts losses would be expected 
to drop and pF would improve. Moisture is not 
the only type of contamination that causes bad 
results, so in many cases, the watts do not drop 
as expected after drying. This breaker may need 
further cleaning. The balance of the 1,3,5 and 
2,4,6 watts and mA are closer. Therefore, the 
software changes the ratings to Good. 
Power Factor Test: Good 
Breaker
As can be seen in this set of test results for a good 
breaker, the saying “It’s good if it tests below 
0.5%” is not accurate for breakers. Confirming 
that the watts, milliamps, and capacitance are in 
balancedefines a good breaker.
Vacuum Breaker Test
The sequence of tests on vacuum breakers is 
basically the same as on air magnetics, but 
the test tech must recognize some common 
problems that can and do affect the test results. 
The most common occurs during the UST 
check in the open breaker mode (Photo 3) when 
testing line to load: The technician appears to 
have interrupter failure due to very high leakage 
FEATURE
Figure 4: All six bushings will seldom test equally bad unless wet or contaminated.
Figure 5: Dry Bushings
NETAWORLD • 63POWER FACTORING MEDIUM-VOLTAGE BREAKERS
across the bottle. Most often the interrupter 
bottle is not bad but is conductive across the 
surface of the bottle due to electrostatics causing 
dirt and manufacturing product to collect on the 
surface of the interrupter. 
A very good cleaning and waxing with Collinite® 
will typically remove the conductive path and the 
bottle will test good. If it does not, the next test 
is to place a hot-collar strap around the middle of 
the bottle and guard off any leakage that is passing 
across the surface of the bottle. If the test is good, 
then a second cleaning is required. 
If the test still shows a current path and the 
breaker has a mechanical jumper between line 
to load, it will need to be either removed or 
guarded out to ensure the leakage path is not 
through it. If the path is found to be through the 
strap, it must be dried in an oven or replaced. 
Finally, if the leakage across the bottle remains 
after all the possible paths have been removed, 
the leakage path is internal and the bottle will 
need to be replaced before a failure occurs. 
The second most common problem in a 
vacuum breaker is conductivity in the fiberglass 
shields between bushings similar to grids in an 
air magnetic breaker (Photo 4). Over a period 
of time, the fiberglass can absorb water and 
conductive contaminates that will contribute to 
poor tests. Typically, the method to determine 
whether the fiberglass is conductive is to 
remove it or guard it out. The test tech must be 
creative as to how they eliminate each obstacle 
to proper testing. 
FEATURE
Figure 6: Good Breaker
UST Check in Open Breaker Mode
Vacuum Breaker
Mechanical 
support Jumper 
CONCLUSION
The PF column should not be used to judge 
any breaker. The use of watts, mA, and 
capacitance as the comparators provide the 
most accurate information. As shown, it is 
normal for some variation in test results from 
bushing to bushing, and the moveable bushing 
set will generally test differently — typically 
higher — than the fixed bushing set. Finally, 
using UST to localize problems is most helpful 
when isolation is needed. Lastly, adding one 
more tool to the technician’s toolbox provides 
peace of mind that accurate analysis and test 
results were given to the customer providing 
the credibility to maintain your customer’s 
allegiance for another year. 
Rick Youngblood is responsible for utility 
contracts as well as in-house training for all 
technicians at Electrical Maintenance and 
Testing, which is now owned by Potomac 
Electric, a NETA member company. After 
leaving active-duty Air Force, Rick finished 
his engineering degree at Purdue University 
and worked for PSI Energy as a Project Engineer responsible 
for substation maintenance and testing. He finished his 25-year 
career with Duke Energy as Manager of Substation Services 
responsible for all aspects of substation maintenance and 
testing. After retiring from Duke, Rick and his partner opened 
up a branch of American Electrical Testing in Indianapolis 
concentrating on utility business; here, he earned NETA Level 2 
and Level 3 Technician certification. Rick retired a second time 
after seven years and closed the Indianapolis division of AET. 
Finding retirement unsatisfying, Rick became a Client Service 
Engineer for Doble Engineering, where he again dealt with all 
utilities from a training perspective for the Great Lakes region.
FEATURE
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66 • SUMMER 2021 SUCCESSFUL APPLICATION OF AI TECHNIQUES: A HYBRID APPROACH 
BY TOM RHODES, Duke Energy, and TONY McGRAIL, Doble Engineering
Artificial intelligence (AI) systems provide promise in analyzing and 
evaluating power system data. There is currently a large push to 
use AI and machine learning (ML) to help reduce time performing 
maintenance on transformers and predict where and when the next 
transformer will fail.1,2,3 Major companies in various industries are 
promoting and telling the wonders of AI and ML: managing the 
replacement plans of an ageing or aged fleet, reduction in maintenance 
while extending asset life, operational efficiency — all while capturing 
the available expertise so it is not lost. These are lofty goals, and claims 
are already being made for the benefits of AI applications in the real 
world. The problem we face is that AI is not perfect — but it still has 
its role in the analysis of well-described problems with sufficient data to 
cover all possible situations that may be found. 
SUCCESSFUL 
APPLICATION OF
AI TECHNIQUES: 
A HYBRID APPROACH 
INDUSTRY TOPICS
NETAWORLD • 67SUCCESSFUL APPLICATION OF AI TECHNIQUES: A HYBRID APPROACH 
Let us consider two things that are true in our 
industry:
• We are almost always faced with 
incomplete and possibly ambiguous data. 
• Data analysis does not take place in 
a vacuum; we have a history and a 
knowledge base to call on to check results.
So in simple terms, if an AI system that analyzes 
data for power transformers is developed, then 
based on the data available, it should be able 
to replicate what has already been developed 
as common knowledge or industry expertise. 
For example, in DGA analysis, identifying 
increased levels of acetylene with increased 
probability of failure should be a rule that is 
identified.4 If the AI is unable to state the rule 
in clear terms, then we may not trust other 
analyses described. We have to have a believable 
audit trail for the analysis to justify actions.
BUSINESS ENVIRONMENT
In an ideal world, we would have complete 
and detailed information on every one of our 
transformers: maintenance history, test data, 
monitoring data, fault data, and so on. There 
would be standards and analytic tools to tell 
us about each individual transformer: health, 
probability of failure, remaining life, and 
so on. In practice, data may be incomplete, 
inconsistent, or missing. 
It is common for a subject matter expert 
(SME) or technician to analyze and evaluate 
all available data to make decisions about 
actions and interventions in their region or 
area. Transformers would be ranked manually 
and grouped for prioritization of maintenance, 
replacement, or other intervention. Individual 
analysis methods may be used by some SMEs 
but not others, and they may have their own 
specific approaches, meaning that analysis 
could be inconsistent based on the region andthe individual involved. So the push to more 
uniform approaches based on AI and ML 
seems both rational and sensible, especially as 
many experienced personnel, who understand 
the data, are retiring.
So what can AI and ML do for us? Some 
examples of benefits include:5
• In weather forecasting, AI has been used 
to reduce human error.
• Banks use AI in identity verification 
processes.
• A number of institutions use AI to 
support help-line requests, sometimes via 
chatbots.
• Siri, Cortana, and OK Google all build 
on AI apps.
• AI systems can classify well-organized 
data, such as X-rays.
INDUSTRY TOPICS
PHOTO: © ISTOCKPHOTO.COM/PORTFOLIO/RYZHI
68 • SUMMER 2021
On the downside, there are some issues:6
• AI may be good at interpolation within a 
dataset, but not at extrapolation to new 
data.
• “Giraffing” — the generic name for 
identifying the presence of objects where 
those objects don’t exist — may provide 
bias in analysis based on unrepresentative 
datasets.
• Using a black-box approach may make 
the reason for a decision not clear and 
transparent.
In fact, many of the benefits of AI application 
rely on having clean and well-ordered data. In 
terms of datamining, it is estimated that 95% 
of the possible benefits can be achieved through 
data clean-up and standard statistical methods.7 
It is also noted that AI systems can work 24/7 
and don’t get bored with repetitive tasks.
So it would seem that an appropriate approach 
is to apply AI tools where they are strong — 
analyzing data to identify the majority of standard 
or normal cases — and allowing the SMEs to 
concentrate on data that is not clear or needs 
real attention. Let the AI/ML interpolate but not 
extrapolate.
MACHINE LEARNING TYPES
In general, machine learning can be split into 
two similar approaches, both requiring large data 
sets that are split into test and training subsets:8
a) In supervised machine learning, an expert 
classifies the data set into different cases, for 
example, oil samples that indicate overheating 
or paper degradation. A machine learning 
tool tries to learn from parameters within 
the data — for example, hydrogen content, 
moisture level, presence of PD, etc.— 
which parameters best reflect the expert 
classification. Then the resulting tool is tested 
against new cases to see how effective it is.
b) In unsupervised machine learning, a similar 
approach is used, but in this case the machine 
learning tool groups the cases based on 
clusters in the many dimensions of the 
data provided. An expert then classifies the 
resulting clusters and tests against new cases.
As an example, consider an ML tool developed 
to recognize sheep and/or goats in pictures. In a 
supervised ML approach, an expert would classify 
each picture, and the tool would try to find data 
differences between the pictures that reflect the 
classification. We may not know why the tool 
does what it does — the ML can be considered 
a black box. Once trained, we show the ML tool 
more pictures for it to classify to see how well it 
does — and if we just show pictures used in the 
training data, it will likely do very well. However, 
when we show it more complex pictures, or 
pictures of another animal, the ML tool may fail. 
SUCCESSFUL APPLICATION OF AI TECHNIQUES: A HYBRID APPROACH 
INDUSTRY TOPICS
In unsupervised ML, the tool clusters the data, 
and the expert classifies it afterwards. In both 
supervised and unsupervised ML tools, the 
ML performs very well when the test cases 
are similar to the training cases but much less 
well when the supplied cases are different than 
the training cases. What happens if there are 
multiple animals in a picture? Or if there is 
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NETAWORLD • 69
a llama — how does that get classified? The 
effect called “giraffing” — where an ML tool 
trained to identify giraffes in supplied pictures 
then identifies giraffes in pictures where no 
giraffe is present — is a result of ML training 
where giraffes are overrepresented in the 
training cases, but the cases of “no giraffes” are 
underrepresented.9 The effect can be seen in 
a visual chatbot that identifies the content of 
pictures, but try asking it how many giraffes are 
in a picture you supply.10
Figure 1 is a high-level view of an ML 
classification process for EMI spectra conducted 
by Dr. Imene Mitiche as part of a Doble-
sponsored R&D project at Glasgow Caledonian 
University in the UK (Imene ref). Expert analysis 
of EMI spectra was initially used as a base for a 
supervised ML approach where features extracted 
from the data based on the entropy (orderliness) 
of the data are used to cluster the data, as shown.
The original EMI spectra cases from a number 
of generator analyses taken around the world 
are analyzed and classified by an expert. 
Those classifications are then used to drive 
the supervised ML analysis based on the 
entropic features extracted. The supervised 
approach yielded an accuracy of subsequent 
test classification of approximately 75%. An 
unsupervised approach was also performed, 
using the same entropic data, with the clusters 
plotted on an entropy chart to indicate the 
cluster independence. Subsequent classification 
of the unsupervised clusters yielded accuracy 
in excess of 80%. The improvement in results 
SUCCESSFUL APPLICATION OF AI TECHNIQUES: A HYBRID APPROACH 
INDUSTRY TOPICS
from the unsupervised approach demonstrates 
both the difficulty in classifying the spectra and 
the benefits of not assuming perfect a priori 
knowledge from the expert. The resulting ML 
system is being incorporated into Doble’s EMI 
survey tools to support users in the field with 
their analyses.
Standards and guidelines are available to 
support many analyses, noting that these can 
be inconsistent and may not provide good 
interpretation in all cases. In practice, there is 
a need to focus, as there is a lot of data. For 
example, Duke Energy has over 10,000 large 
power transformers (banks > 7.5MVA) in their 
transformer fleet. These transformers have 
dozens of data sources from DGA to offline 
tests to maintenance history to condition 
monitoring, and they generate millions of 
individual data points. Like most companies, 
Duke has ever-fewer people to manage that 
ageing fleet, and they must be able to focus on 
what is most critical, most important, and most 
relevant. 
PRACTICALITIES AT DUKE 
ENERGY
Duke Energy performed exhaustive research 
over a number of years looking for a good 
AI/ML tool. By “good,” we mean one that 
classifies cases well when they are clear, but 
identifies those that are less clear as needing 
further analysis. One thing in common to 
every ML solution they were offered or tried 
for predictive maintenance was an assumption 
Figure 1: Feature Extraction Approach to EMI Spectra Analysis
Entropic 
Feature 
extraction
70 • SUMMER 2021
that, given enough data, we can make accurate 
predictions using Gaussian modeling of the 
available data. Unfortunately, that assumption 
is not true. 
Gaussian, or normal, distribution is symmetrical 
about an expected value. In practice, distributions 
of DGA values, power factor levels, PD inception 
voltages, and others are not Gaussian, and that 
trend follows through the analysis to the point of 
classification. 
In addition, the realities for transformer data 
include:
• Limited and bad data
• Failure to document and maintain failed 
asset data
• No investment in cleaning and verifying 
available data 
• Data not normalized across multiple 
sources nor within a single source
• Unique characteristics of data related to 
the manufacturing process for sister units 
(i.e. they’re handmade)
The realities for the data scientists include:
• The answer is assumed to lie in the data 
available, without necessarily referencing 
transformer SMEs.
• ML assumes a Gaussian data distribution, 
but most failure modes arenot based on 
Gaussian data.
• Major companies like Dow Chemical, 
Audi, and Intel have been open about 
predictive models for major plant assets 
not being effective.
• IT and data scientists don’t usually 
understand failure modes and may 
not take them into account for their 
modeling.
Consequently, a lot of time, effort, and 
resources can be targeted at ML systems 
that don’t support the real world. Based on 
experience and SME inputs, Duke Energy 
SUCCESSFUL APPLICATION OF AI TECHNIQUES: A HYBRID APPROACH 
INDUSTRY TOPICS
has developed a hybrid model that combines 
the best of available analysis tools and ML 
systems to allow SMEs and technicians to focus 
effectively and access data so they can make the 
most accurate decisions where they are needed 
with fewer things slipping through the cracks.
SCIENTIFIC MACHINE 
LEARNING 
Duke’s development of a hybrid model 
methodology occurred at the same time as 
biologists and other scientific groups were 
developing similar techniques and finding 
that pure machine learning did not produce 
accurate results in practice. The hybrid 
approach is now termed ”scientific machine 
learning” (SciML), where actionable decisions 
are made based on reliable data supported by 
subject matter expertise.
SciML is noted for needing less data, being 
better at generalization, and being more 
interpretable and more reliable than both 
unsupervised and supervised machine 
learning.11 Duke’s use of SciML went into 
effect in January 2019, while the terminology 
and papers on the concept from academic and 
commercial AI/ML platforms didn’t come into 
common use until late 2019/2020. 
SMEs are regularly asked by the asset/finance 
group to “provide a list of the transformers most 
likely to fail or in poorest condition for our 
proactive replacement project.” The response 
is regionally based, with various spreadsheets, 
different analyses, and different collations, as 
some SMEs have over 1,000 transformers to 
evaluate. Then a call comes in about a failed 
transformer that’s not on any of the supplied 
lists. Such failures are inevitable: Not every 
failure is driven by condition-related failure 
modes, and not every failure is predictable.
The first step in the development of a useful 
health and risk management (HRM) tool was 
to invest in data clean-up and subsequent 
data-hygiene management. This is an ongoing 
task and requires constant vigilance to prevent 
rogue data errors from causing false positives 
NETAWORLD • 71SUCCESSFUL APPLICATION OF AI TECHNIQUES: A HYBRID APPROACH 
in analyses. Data is made available through a 
single-user interface, and standard engineering 
algorithms are applied to identify issues and 
data that need deeper analysis. Condition-
based maintenance data (CBM), load variation, 
oil test, electrical test, and work order data all 
provide context in one interface for decision 
support. Analytics such as the Doble Frank 
scores (ref ), TOA4 gassing scores/severity, and 
EPRI PTX indices are applied initially, and the 
results are normalized as a linear feature set that 
can be analyzed with a supervised ML tool. The 
combination of approaches allows data related 
to each transformer to be classified into one 
of several predefined classifications or states: 
Normal, Monitor, Service, Stable, Replace, and 
Risk Identified. 
The approach is shown at a high level in Figure 2.
The SciML tool takes the best of both worlds, 
applies standards/guidelines, and benefits from 
the broad application of ML. The process at 
Duke has reduced time for SMEs to perform 
annual fleet evaluations to a few days, rather 
than several weeks, in a consistent manner 
across the organization. The number of bad 
actors slipping through the cracks is lower, but 
not yet zero.
One of the features of the hybrid system is 
the ability of the system to change some states 
automatically:
• A state may be automatically changed to 
Monitor or Service based on raw data.
• The state may be changed to Risk 
Identified based on engineering analytics 
and ML classification.
• No transformer state can be automatically 
changed to Stable or Replace; that requires 
SME intervention. The SME, after 
reviewing the data, determines whether a 
transformer is Stable or should be marked 
Replaced, with comments recorded.
Duke Energy’s hybrid model of engineered 
analytics and machine learning has proven 
to be an excellent but imperfect tool — far 
more accurate than either pure AI/ML tools 
or engineered analytics alone. The transformer 
state as updated by SMEs is now far more 
useful in making sound planning decisions.
Success in terms of uptake and use of the 
hybrid model has been based on a number 
of activities: data hygiene, collation of data 
sources, application of standards and guidelines 
for engineered analytics, data normalization 
for features to feed the ML, continuous 
SME input, and refinement in a closed-loop 
evaluation. 
The benefits of the hybrid approach have been 
to allow SMEs and field technicians to focus on 
important and critical cases. The system is not 
perfect, but it has identified bad actors more 
consistently and more accurately than any 
previous approach used at Duke Energy.
CONCLUSION
AI/ML tools can provide benefits in 
interpreting and classifying complex data, but 
they can be fooled by data that is inconsistent 
with their training set. The application of 
ML tools requires input from SMEs who 
Scientific 
Machine 
Learning
Raw Data
Machine 
Learning
Actionable 
Decisions
Engineered
Analytics
SME Calcs
Physics
Chemistry
Expert Systems
Figure 2: Overview of Hybrid Engineering ML Transformer Fleet 
Analysis Tool — SciML
INDUSTRY TOPICS
72 • SUMMER 2021
 4. CIGRE Technical Brochure 296. Recent 
Developments In DGA Interpretation, 
2006.
 5. https://towardsdatascience.com/advantages-
and-disadvantages-of-artificial-intelligence-
182a5ef6588c
 6. https://abad1dea.tumblr.com/
post/182455506350/how-math-can-be-racist-
giraffing
 7. https://www.kdnuggets.com/2018/04/dirty-
little-secret-data-scientist.html
 8. https://towardsdatascience.com/machine-
learning-for-beginners-d247a9420dab
 9. https://abad1dea.tumblr.com/
post/182455506350/how-math-can-be-racist-
giraffing
 10. http://demo-visualdialog.cloudcv.org/
 11. https://www.alcf.anl.gov/events/scientific-
machine-learning-learning-small-data
Dr. Tony McGrail of Doble Engineering 
Company provides condition, criticality, 
and risk analysis for substation owner/
operators. Previously, he spent over 10 years 
with National Grid in the UK and the 
US as a Substation Equipment Specialist, 
with a focus on power transformers, circuit 
breakers, and integrated condition monitoring. Tony also took 
on the role of Substation Asset Manager to identify risks and 
opportunities for investment in an ageing infrastructure. He is 
an IET Fellow, past-Chairman of the IET Council, a member 
of IEEE, ASTM, ISO, CIGRE, and IAM, and a contributor 
to SFRA and other standards.
Tom Rhodes graduated from Upper 
Iowa University with a BS in professional 
chemistry. He has over 30 years of data 
analysis for asset management of industrial 
systems. Tom worked as Implementer/Project 
Leader at CHAMPS Software implementing 
new CMMS/asset management technology, 
and has held titles of Sr. Science and Lab Services Specialist, 
Scientist, and Lead Engineering Technologist at Duke Energy. He 
is an author and regular presenter at Doble, IEEE, Distributec, 
and ARC conferences on oil analysis and asset management.
SUCCESSFUL APPLICATION OF AI TECHNIQUES: A HYBRID APPROACH 
can guide the development in specific 
applications. Understanding the raw data and 
making best use of data-hygiene and data-
management activities is a base for building 
an overall analysis system that combines best 
practices, application of standards/guidelines, 
and targeted use of AI/ML systems. Doble 
Engineering has shown that developing 
targeted AI/ML tools can bring benefit in 
practicaldata analysis in the field and that 
applying targeted ML tools can support SMEs 
in their asset performance analyses.
ACKNOWLEDGEMENTS
The authors would like to thank our colleagues 
at Duke Energy, Doble Engineering Company, 
and many more across the industry who have 
provided comment, feedback, and discussion 
of the application of AI techniques. Many 
thanks to Dr. Mitiche at Glasgow Caledonian 
University for sharing her results of AI analysis 
of PD/EMI data.
This article was first published in Transformers 
Magazine, Special Edition Digitalization, November 
2020, www.transformers-magazine.com. 
REFERENCES
 1. Gulski, Grrot, et al. “Data Mining 
Techniques To Assess The Condition Of 
High Voltage Electrical Plant,” Paper 
15-107, CIGRE Technical Session, Paris, 
France, 2002.
 2. N. N. Ravi, S. Mohd Drus, and P. S. 
Krishnan. “Data Mining Techniques for 
Transformer Failure Prediction Model: A 
Systematic Literature Review,” IEEE 9th 
Symposium on Computer Applications & 
Industrial Electronics, Malaysia, 2019.
 3. CIGRE Technical Brochure 292. Data 
Mining Techniques and Applications in the 
Power Transmission Field, 2006.
INDUSTRY TOPICS
https://towardsdatascience.com/advantages-and-disadvantages-of-artificial-intelligence-182a5ef6588c
https://towardsdatascience.com/advantages-and-disadvantages-of-artificial-intelligence-182a5ef6588c
https://towardsdatascience.com/advantages-and-disadvantages-of-artificial-intelligence-182a5ef6588c
https://abad1dea.tumblr.com/post/182455506350/how-math-can-be-racist-giraffing
https://abad1dea.tumblr.com/post/182455506350/how-math-can-be-racist-giraffing
https://abad1dea.tumblr.com/post/182455506350/how-math-can-be-racist-giraffing
https://www.kdnuggets.com/2018/04/dirty-little-secret-data-scientist.html
https://www.kdnuggets.com/2018/04/dirty-little-secret-data-scientist.html
https://towardsdatascience.com/machine-learning-for-beginners-d247a9420dab
https://towardsdatascience.com/machine-learning-for-beginners-d247a9420dab
https://abad1dea.tumblr.com/post/182455506350/how-math-can-be-racist-giraffing
https://abad1dea.tumblr.com/post/182455506350/how-math-can-be-racist-giraffing
https://abad1dea.tumblr.com/post/182455506350/how-math-can-be-racist-giraffing
http://demo-visualdialog.cloudcv.org/
https://www.alcf.anl.gov/events/scientific-machine-learning-learning-small-data
https://www.alcf.anl.gov/events/scientific-machine-learning-learning-small-data
http://www.transformers-magazine.com
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76 • SUMMER 2021 ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
BY NICOLA GARIBOLDI, QUALITROL® LCC, and JAVIER D. MANTILLA, Hyundai Electric
Every current interruption involves an arc burning between the contacts 
of a circuit breaker (CB). The produced arc energy and associated pressure 
increase is used in gas circuit breakers to cool the arc region leading to 
current interruption.
The same arc energy causes wear that can be 
separated into two main phenomena:
• Nozzle ablation, which affects pressure 
build up, flow characteristics, and 
interrupting efficiency.
• Contact erosion, which reduces the 
time interval available for the current 
commutation and changes the 
contact surface, affecting the dielectric 
characteristic of the interrupter.
The majority of SF6 dissociated by the arc 
during the interruption process recombines 
after cooling down, leading to almost no SF6 
consumption. However, this is not the case 
for circuit breakers using the environmentally 
friendly alternatives recently presented on the 
ELECTRICAL WEAR IN
HIGH-VOLTAGE CIRCUIT 
BREAKERS USING SF6 
ALTERNATIVE GASES
INDUSTRY TOPICS
NETAWORLD • 77ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
market. These alternative gas mixtures use CO2 
as carrier gas in percentages above 90%. Two 
types of fluoro-molecules are marketed: 
• Fluoroketones (FK) offer a very low global 
warming potential (GWP) yet are limited 
to indoor operational temperatures.
• Fluoronitriles (FN) offer a negligible 
GWP and have no limitations on 
minimum operational temperatures. 
These new quenching media offer significantly 
lower environmental impact but have the 
characteristic of not recombining after being 
decomposed, according to Seeger et al. This 
implies a medium that is consumed and 
thus introduces an additional wearing factor 
along the CB lifetime. The consumption, or 
irreversible decomposition, of these gases is 
a function of cumulated interrupted current 
or arc energy and needs to be estimated. 
Comparing it with the degradation pattern for 
nozzle ablation and contact erosion, it can be 
assessed whether the irreversible dissociation 
can or cannot affect the arc quenching and 
electric withstand capability of the circuit 
breaker.
Estimations are offered using fluoroketones 
as example. The same type of assessment can 
be done for fluoronitriles. It is shown that, 
INDUSTRY TOPICS
PHOTO: © WWW.SHUTTERSTOCK.COM/G/CAPPA
78 • SUMMER 2021
depending on the CB design and fluoro-
molecule content, the end of life of a next-
generation switchgear could go from traditional 
effectsany opinion, product, or service by NETA, its directors, officers, members, employees or 
agents (herein “NETA”).
All technical data in this publication reflects the experience of individuals using specific tools, 
products, equipment and components under specific conditions and circumstances which may 
or may not be fully reported and over which NETA has neither exercised nor reserved control. 
Such data has not been independently tested or otherwise verified by NETA.
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NFPA 70E 
Electrical Testing & Commissioning
TM
NETAWORLD • 7
In this issue of NETA World, we focus on medium-voltage circuit 
breaker test methods and the analysis of the resulting test data from 
those methods. Be sure to check out “Power Factoring Medium-Voltage 
Breakers” by Rick Youngblood of Electrical Maintenance & Testing and 
“The Why of Medium-Voltage Circuit Breaker Testing” by Paul Grein of 
Group CBS Testing for a good read.
As of this writing, the COVID-19 pandemic still poses a significant health concern. Please 
be sure you follow company and customer policies to ensure the safety of all parties involved. 
These policies should include preventative measures to limit the spread of COVID-19 as guided 
by CDC recommendations within the US and the Public Health Agency of Canada. Be safe 
and err on the side of caution.
It was great to see the level of participation at NETA’s first-ever virtual PowerTest conference — 
PowerTest TV. The all-new virtual platform featured high-powered, on-demand content, the 
flexibility to participate from anywhere in the world, and the ability to earn 75-plus NETA 
CTD credits (7.5+ CEUs). PowerTest TV offered a more customizable conference experience 
than ever before and was a great success with over 600 attendees. On behalf of the NETA 
Board of Directors, I would like to thank our PowerTest TV sponsors, Corporate Alliance 
Partners, trade show vendors, NETA Accredited Companies, and most important, the hard-
working and dedicated NETA staff who helped make PowerTest TV possible. Be sure to mark 
your calendars for next year’s PowerTest conference, which will take place in person on March 
8–12, 2022. We look forward to reconnecting with you in Denver, Colorado.
This is my last message as President of the NETA Board of Directors. It has been 
a privilege and an honor to serve as your President for the last two years. Eric 
Beckman of National Field Services will take over in June, and I know he will be a 
great leader and ambassador for our Association. To assist NETA’s new President 
and get more involved within the industry, please consider volunteering. Join 
a committee, present a paper, or write an article. If you’re looking for ways to 
contribute, I’m sure Eric can steer you in the right direction. 
Coach safe behavior…Living injury and disease free every day!
Scott A. Blizard, President 
International Electrical Testing Association 
Safety First…No One Gets Hurt!
PRESIDENT’S DESK
PRESIDENT’S DESK
COVID-19 AND THE BIRTH OF POWERTEST TV
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10 • SUMMER 2021 KEY POINTS OF NFPA 70E’S SAFE WORK PRACTICES
BY JAMES R. WHITE and RON WIDUP, Shermco Industries
At 5:45 AM on a particularly cold winter day, an industrial manufacturing 
plant experienced a significant electrical fault event on a 15kV substation 
that feeds power to approximately 30% of the manufacturing operations.
the entire lineup, apparently due to a rodent 
that caused a phase-to-phase fault in the 15kV 
potential transformer (PT) compartment. The 
fault traveled into the medium-voltage bus 
assembly in the metal-clad switchgear lineup, 
ultimately causing the main breaker to trip and 
de-energizing a large portion of the facility.
THE LIGHTS ARE OUT: NOW 
WHAT?
For the electrical worker in the field, this all 
too common: A significant medium-voltage 
electrical fault event occurs, production lines 
are down, people are standing around, and 
management needs the facility back up and 
running as soon as possible. Time. Is. Money.
For a qualified electrical worker, especially 
when it involves medium-voltage equipment 
and systems, many aspects of NFPA 70E 
immediately kick into action. The intent of 
this article is to highlight a few real-life 70E 
scenarios for the worker in the field.
KEY POINTS OF
NFPA 70E’S 
SAFEsuch as nozzle ablation and contact 
erosion to new effects like gas quality-dependent 
performance reduction. In practice, the 
decomposition of the insulation and quenching 
medium turns relevant only when it becomes 
the circuit breaker functionality-limiting factor 
instead of nozzle ablation and/or contact 
erosion. More details of these competing wearing 
mechanisms are given in the next section.
INTERRUPTING MEANS
The vast majority of high-voltage circuit 
breakers currently installed use SF6 as the 
quenching and insulating medium. Although 
every manufacturer developed its own designs, 
all are based on the same interrupting principle 
of cooling the arc region between the contacts 
to clear the current at the naturally occurring 
zero crossings. To hit this target, the current is 
commuted from the main contact system, which 
is meant to carry the nominal current in close 
position, to the arcing contact system, which 
is meant for the interruption. Arcing contacts, 
typically made of copper-tungsten (WCu), have 
the best available temperature resistance. 
During arc burning, a nozzle system, typically 
made of PTFE, channels the gas towards the 
arc region, cooling it down and interrupting the 
current at a zero crossing. The energy dissipated 
by the arc at each interruption can easily reach 
hundreds of kJ for arcing times that can vary 
between 5ms and 25ms. This high amount of 
energy causes ablation of the nozzles and erosion 
of the contacts. The sublimated PTFE nozzle 
material contributes to the pressure build-up 
needed for clearing the current. The consequent 
nozzle profile modification impacts fluid-dynamic 
efficiency and interrupter-clearing capability. 
Changes in the geometry of the arcing contacts 
caused by arc erosion impact the time interval 
for current commutation as well as the 
dielectric characteristic of the interrupter. In 
traditional circuit breakers, nozzle ablation and 
contact erosion are the two main mechanisms 
driving CB wear. The two mechanisms impact 
different aspects of interrupter functionality. 
Depending on the current interrupting history, 
one or the other reaches its limit, dictating the 
electrical endurance state of the circuit breaker, 
as reported by Gariboldi and Corliss. 
The great majority of SF6 decomposed in the arc 
during the interruption recombines again after 
current zero. Only a limited percentage reacts 
with the nozzles and contact materials producing 
gaseous and solid by-products. This consumption 
of SF6 for every interruption is negligible in 
comparison to the other two wear effects. 
Circuit breakers using SF6 alternative gases 
have been recently presented on the market. 
These new gas mixtures offer significantly 
lower environmental burden but have the 
characteristic of not recombining after 
decomposition. This implies a medium that is 
consumed and thus introduces an additional 
wearing factor along the CB lifetime
INTERRUPTION EFFECTS
During every current switching in a high-voltage 
circuit breaker, an arc burns between the arcing 
contacts. The arc energy is given in Equation (1) 
and can easily reach hundreds of kJ for typical 
arcing times between 5ms and 25ms (Figure 1).
INDUSTRY TOPICS
ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
0
0.000
Time [s] Arcing time
150000
100000
Cu
rr
en
t [
A
]
sp
ec
ifi
c 
ab
la
tio
n 
m
g/
kj
N
um
be
r 
of
 o
pe
ra
tio
ns
Short-circuit current [kA]
(kJ), (A*s)
W
ea
r, 
A
bl
at
io
n 
(g
)
FK
 c
on
su
m
pt
io
n 
(%
)
Short circuit current
50000
0
-50000
0.000
-150000
-150000
30
25
20
15
10000
1000
100
10
1
2
70
60
40%
35%
30%
25%
20%
15%
10%
5%
0%
50
Nozzle ablation
Consumption equivalent to Lockout P fill
C5-FK consumption - 200 liter tank C5-FK consumption - 800 liter tank
40
0 500 1000 1500 2000 2500 3000
30
20
10
0
3 4 5 10 20 30 40 50 63 100
10
5
0
0% 50% 100% 150% 200%
1500
1000
500
-500
-1000
-1500
A
r 
Vo
lta
ge
 [V
]
0.010 0.020 0.030 0.040 0.050
Nozzle ablation
Figure 1: Current and Arc Voltage during the Interruption Process
 (1)
NETAWORLD • 79
Material Sublimation
The arc energy causes material sublimation in 
nozzles and contacts. The resulting geometrical 
changes constitute the wear of the interrupting 
chamber known as nozzle ablation and contact 
erosion (Figure 2). 
Nozzle Ablation
Ablation of the nozzles is caused by arc radiation 
and the hot gas flow during interruption (Figure 
3). This is a function of the arc energy dissipated 
during the interruption process. 
The specific ablation — the amount of 
sublimated PTFE per kJ of arc energy — is 
a function of the percentage of interrupted 
current as shown in Figure 4.
INDUSTRY TOPICS
ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
Figure 2: Interrupting chamber wear caused by arc energy results in ablation of the nozzles and 
erosion of arcing contacts plug and tulip.
Figure 3: The radiated energy from the arc causes sublimation of PTFE material from the nozzles 
shown by the red area only on one side for comparison with the original profile. 
Figure 4: Specific Ablation as Function of Interrupted Short-Circuit Current 
SOURCE: SEEGER, TEPPER, CHRISTEN, ABRAHAMSON
0
0.000
Time [s] Arcing time
150000
100000
Cu
rr
en
t [
A
]
sp
ec
ifi
c 
ab
la
tio
n 
m
g/
kj
N
um
be
r 
of
 o
pe
ra
tio
ns
Short-circuit current [kA]
(kJ), (A*s)
W
ea
r, 
A
bl
at
io
n 
(g
)
FK
 c
on
su
m
pt
io
n 
(%
)
Short circuit current
50000
0
-50000
0.000
-150000
-150000
30
25
20
15
10000
1000
100
10
1
2
70
60
40%
35%
30%
25%
20%
15%
10%
5%
0%
50
Nozzle ablation
Consumption equivalent to Lockout P fill
C5-FK consumption - 200 liter tank C5-FK consumption - 800 liter tank
40
0 500 1000 1500 2000 2500 3000
30
20
10
0
3 4 5 10 20 30 40 50 63 100
10
5
0
0% 50% 100% 150% 200%
1500
1000
500
-500
-1000
-1500
A
r 
Vo
lta
ge
 [V
]
0.010 0.020 0.030 0.040 0.050
Nozzle ablation
NETAWORLD • 79
Material Sublimation
The arc energy causes material sublimation in 
nozzles and contacts. The resulting geometrical 
changes constitute the wear of the interrupting 
chamber known as nozzle ablation and contact 
erosion (Figure 2). 
Nozzle Ablation
Ablation of the nozzles is caused by arc radiation 
and the hot gas flow during interruption (Figure 
3). This is a function of the arc energy dissipated 
during the interruption process. 
The specific ablation — the amount of 
sublimated PTFE per kJ of arc energy — is 
a function of the percentage of interrupted 
current as shown in Figure 4.
INDUSTRY TOPICS
ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
Figure 2: Interrupting chamber wear caused by arc energy results in ablation of the nozzles and 
erosion of arcing contacts plug and tulip.
Figure 3: The radiated energy from the arc causes sublimation of PTFE material from the nozzles 
shown by the red area only on one side for comparison with the original profile. 
Figure 4: Specific Ablation as Function of Interrupted Short-Circuit Current 
SOURCE: SEEGER, TEPPER, CHRISTEN, ABRAHAMSON
0
0.000
Time [s] Arcing time
150000
100000
Cu
rr
en
t [
A
]
sp
ec
ifi
c 
ab
la
tio
n 
m
g/
kj
N
um
be
r 
of
 o
pe
ra
tio
ns
Short-circuit current [kA]
(kJ), (A*s)
W
ea
r, 
A
bl
at
io
n 
(g
)
FK
 c
on
su
m
pt
io
n 
(%
)
Short circuit current
50000
0
-50000
0.000
-150000
-150000
30
25
20
15
10000
1000
100
10
1
2
70
60
40%
35%
30%
25%
20%
15%
10%
5%
0%
50
Nozzle ablation
Consumption equivalent to Lockout P fill
C5-FK consumption - 200 liter tank C5-FK consumption - 800 liter tank
40
0 500 1000 1500 2000 2500 3000
30
20
10
0
3 4 5 10 20 30 40 50 63 100
10
5
0
0% 50% 100% 150% 200%
1500
1000
500
-500
-1000
-1500
A
r 
Vo
lta
ge
 [V
]
0.010 0.020 0.030 0.040 0.050
Nozzle ablation
80 • SUMMER 202180 • SUMMER 2021The diametrical widening of the nozzle system 
from one shot to the next causes increases in 
the distance from the arc to the nozzle wall; this 
results in lower energy adsorption and thus less 
PTFE vapour. Lower adsorbed energy together 
with a larger gas flow cross-section reduces 
pressure build-up in the chamber and by this arc 
cooling. This results in reduced clearing capability 
that primarily affects switching cases like short 
line fault (SLF), where maximum cooling power 
is required to turn the quenching medium from 
conductive into insulating in the arcing zone 
after current zero. In practice, getting an accurate 
degradation dependency is quite difficult. 
Typically, a logarithmic diagram giving the 
number of operations as a function of interrupted 
current can be found (Figure 5). 
The actual performance limit can change with 
the arcing time at interruption as well with 
the fault typology. For example, a CB not 
connected to an overhead line and therefore not 
facing short line-fault conditions is typically less 
sensitive to nozzle ablation.
Contact Erosion
Erosion of the arcing contacts is the other main 
wear mechanism that occurs during current 
interruption. Tungsten-copper is typically used 
as the arcing material. Its erosion causes changes 
in the geometry of plug and tulip mainly at the 
tips (Figure 6). 
INDUSTRY TOPICS
ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
Figure 5: Typical Logarithmic Diagram Showing Maximum Allowed 
Number of Operations as Function of Interrupted Current 
SOURCE: ROININEN, SOLVER, NORDLI, BOSMA, JOSSON, ALFREDSSON
Figure 6: Contact Erosion Causing Earlier Separation of Arcing Contact
0
0.000
Time [s] Arcing time
150000
100000
Cu
rr
en
t [
A
]
sp
ec
ifi
c 
ab
la
tio
n 
m
g/
kj
N
um
be
r 
of
 o
pe
ra
tio
ns
Short-circuit current [kA]
(kJ), (A*s)
W
ea
r, 
A
bl
at
io
n 
(g
)
FK
 c
on
su
m
pt
io
n 
(%
)
Short circuit current
50000
0
-50000
0.000
-150000
-150000
30
25
20
15
10000
1000
100
10
1
2
70
60
40%
35%
30%
25%
20%
15%
10%
5%
0%
50
Nozzle ablation
Consumption equivalent to Lockout P fill
C5-FK consumption - 200 liter tank C5-FK consumption - 800 liter tank
40
0 500 1000 1500 2000 2500 3000
30
20
10
0
3 4 5 10 20 30 40 50 63 100
10
5
0
0% 50% 100% 150% 200%
1500
1000
500
-500
-1000
-1500
A
r 
Vo
lta
ge
 [V
]
0.010 0.020 0.030 0.040 0.050
Nozzle ablation
The diametrical widening of the nozzle system 
from one shot to the next causes increases in 
the distance from the arc to the nozzle wall; this 
results in lower energy adsorption and thus less 
PTFE vapour. Lower adsorbed energy together 
with a larger gas flow cross-section reduces 
pressure build-up in the chamber and by this arc 
cooling. This results in reduced clearing capability 
that primarily affects switching cases like short 
line fault (SLF), where maximum cooling power 
is required to turn the quenching medium from 
conductive into insulating in the arcing zone 
after current zero. In practice, getting an accurate 
degradation dependency is quite difficult. 
Typically, a logarithmic diagram giving the 
number of operations as a function of interrupted 
current can be found (Figure 5). 
The actual performance limit can change with 
the arcing time at interruption as well with 
the fault typology. For example, a CB not 
connected to an overhead line and therefore not 
facing short line-fault conditions is typically less 
sensitive to nozzle ablation.
Contact Erosion
Erosion of the arcing contacts is the other main 
wear mechanism that occurs during current 
interruption. Tungsten-copper is typically used 
as the arcing material. Its erosion causes changes 
in the geometry of plug and tulip mainly at the 
tips (Figure 6). 
INDUSTRY TOPICS
ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
Figure 5: Typical Logarithmic Diagram Showing Maximum Allowed 
Number of Operations as Function of Interrupted Current 
SOURCE: ROININEN, SOLVER, NORDLI, BOSMA, JOSSON, ALFREDSSON
Figure 6: Contact Erosion Causing Earlier Separation of Arcing Contact
0
0.000
Time [s] Arcing time
150000
100000
Cu
rr
en
t [
A
]
sp
ec
ifi
c 
ab
la
tio
n 
m
g/
kj
N
um
be
r 
of
 o
pe
ra
tio
ns
Short-circuit current [kA]
(kJ), (A*s)
W
ea
r, 
A
bl
at
io
n 
(g
)
FK
 c
on
su
m
pt
io
n 
(%
)
Short circuit current
50000
0
-50000
0.000
-150000
-150000
30
25
20
15
10000
1000
100
10
1
2
70
60
40%
35%
30%
25%
20%
15%
10%
5%
0%
50
Nozzle ablation
Consumption equivalent to Lockout P fill
C5-FK consumption - 200 liter tank C5-FK consumption - 800 liter tank
40
0 500 1000 1500 2000 2500 3000
30
20
10
0
3 4 5 10 20 30 40 50 63 100
10
5
0
0% 50% 100% 150% 200%
1500
1000
500
-500
-1000
-1500
A
r 
Vo
lta
ge
 [V
]
0.010 0.020 0.030 0.040 0.050
Nozzle ablation
NETAWORLD • 81
The shorter plug and wider tulip result in earlier 
contact separation that reduces the time available 
for the current commutation. If the arcing contacts 
begin parting before the current commutation 
is complete, an arc will burn between the main 
contacts, likely resulting in a catastrophic failure. 
This is not the only effect of contact erosion. 
Depending on their specific design, eroded 
contact profiles can result in higher dielectric 
stress that reduces switching performance, e.g., in 
capacitive switching test duties. The reduction of 
commutation time, however, is the most onerous 
consequence of arcing contact erosion.
Commutation time depends on the current 
amplitude and the resistance and mutual 
inductance of the main and arcing contact. 
Grid conditions and fault typology do not play 
any role. A sound reference for commutation 
time for high-voltage circuit breakers is 
between 1ms and 2ms. In Kassubek, et al, the 
mean specific erosion rate of arcing contacts as 
a function of the current density is indicated 
as a non-linear proportional function ranging 
from ~2mg/As (amperes*seconds) up to 
~12mg/As. Its characteristic differentiates 
between an early region where metal vapour 
is produced to a later region where droplets 
plus vapour are generated. This suggests that 
in order to determine not only the geometry 
but also the roughness conditions of the arcing 
contacts, the correct current density at specific 
arcing times must be considered.
Wear Estimation
Both nozzle ablation and contact erosion are a 
function of arc energy, yet not necessarily in the 
same way. The combined wear of both effects is 
very often estimated by means of Equation (2):
 (2)
where CS denotes the physical contact 
separation of the arcing contacts and an arc 
burning between these. 
The actual end of life is reached when one of 
the wear mechanisms has a dominant effect 
over the circuit breaker’s selected performance 
indicator. This depends on the design as well 
as on the switching conditions. For example, 
a line circuit breaker will be more affected 
by nozzle ablation than one connected to a 
transformer facing terminal faults only.
SF6 AS QUENCHING AND 
INSULATING MEDIUM 
The vast majority of high-voltage circuit 
breakers use SF6 as the quenching and 
insulating medium. During the interruption 
process, when the arc is burning between 
contacts, SF6 is decomposed in the plasma into 
sulphur and fluorine atoms. 
Once the gas has cooled down after interruption. 
the majority of S and F recombine forming SF6 
again. Seeger, et al, discuss the by-products of SF6 
after electrical discharges. Although commonly 
accepted, the recombination of SF6 after arcing 
does not occur to its 100% initial state. The 
presence of water in the switchgear contributes 
to the creation of by-products such as HF and 
SOF2, among others. SF6 decomposition does 
not amount to more than a couple of percent, 
and given its outstanding insulating and arc 
quenching capabilities, has never been a limiting 
factor in switchgear functionality.Toxicity-wise, 
some considerations might be necessary to 
guarantee personnel safety; hence, measurement 
of the generated species might prove useful. 
NEW SF6 ALTERNATIVE 
GASES
Seeger et al. evaluated state-of-the-art alterna-
tives to SF6 for insulation and switching. From 
these, three gas mixtures are being investigated 
by different switchgear manufacturers (Figure 7): 
• Pure CO2
• CO2 + fluoroketones (C5-FK) 
• CO2 + fluoronitriles (C4-FN). 
The use of CO2 in all the alternatives is a 
commonality given its superior arc-quenching 
capabilities, still less than SF6 but above other 
INDUSTRY TOPICS
ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
82 • SUMMER 2021
natural, non-contaminant, naturally occurring 
gases, as reported in Uchii, et al.
In some cases, oxygen (O2) is used to avoid 
toxic by-products and soot after switching.
This implies a consumption mechanism 
that might be objective to monitoring. The 
by-products of CO2 and the consumption 
of the fluoro-molecules are to be assessed. 
These start to decompose at temperatures of 
around 600°C, which is readily achievable 
in most switching cases. Unlike SF6, once 
these molecules are decomposed, they do not 
recombine and smaller molecules are formed, 
report Seeger et al. Reference to the by-products 
of fluoroketones is given in Mantilla, et al. 
Besides the safety and toxicity aspects, also the 
operational aspect needs to be considered. On 
the one hand, the impact of the by-products on 
the switchgear component materials needs close 
follow-up. On the other hand, fluor-molecules 
are present in the alternative mixtures in 
molar volumes of less than 10%. Hence, every 
percent in the reduction of these by arcing, 
decay, liquefaction, or leakage can impact 
the proper functioning of the switchgear. In 
Mantilla, et al, a consumption rate of the C5-
FK of ~0.5 mol per Mega Joule is given. Under 
realistic circumstances, the decomposition of 
the SF6-alternatives might become the limiting 
parameter in switchgear lifetime depending on 
its design. 
EXAMPLE
In Figure 8, nozzle ablation (left y-axis) and 
FK consumption (right y-axis) is plotted 
against the energy (kJ), while contact erosion 
(left y-axis) is plotted against charge (A*s). 
An ablation rate for nozzle material of 20mg/
kJ is used, while an erosion rate of 7mg/As is 
assigned for arcing contact material. The FK 
consumption rate is taken as 0.5mol/MJ. The 
x-axis represents the cumulated energy and 
charge with realistic values for high voltage 
circuit breakers.
Ablation, erosion, and consumption values are 
arbitrarily calculated up to a cumulated 3MJ 
of energy or 3000A*s of charge, which are 
the typical maximum values covering a whole 
short-circuit test duty cycle with 100% of the 
current (T100s). This is taken as the limiting 
value of ablation and erosion for nozzles and 
contacts, respectively.
For nozzles, this value could signify so much 
change in the inner geometry that, for 
example, short line fault (SLF) interruption 
is no longer possible. For arcing contacts, 
this accumulated charge could imply the 
reduction of overlap leading to a decrease of 
commutation time to unsafe values, e.g., less 
than 1ms. In the case of FK consumption, 
two trends are given: the bottom solid line, 
where FK consumption after 3MJ is only 
INDUSTRY TOPICS
ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
Figure 7: C5-Fluoroketone (left) and C4-Fluoronitrile (right) Commercially Available as Novec 
5510 and Novec 4710 Respectively from 3M Deutschland 
NETAWORLD • 83
Javier Mantilla, an IEEE Senior 
Member, leads Hyundai Electric in 
Zurich, Switzerland. He worked at ABB 
Switzerland for 11 years developing 
environmentally friendly switchgear. 
Javier is a long-standing and active IEEE 
and CIGRE member working in various 
working groups related to the power industry including WG 
A3.26, A3.32, A3.41, and A3.43. 
REFERENCES
[1] M. Seeger et al. “Recent Development 
of Alternative Gases to SF6 for Switching 
Applications,” Electra 291, p. 4, 2017.
[2] N. Gariboldi and P. Corliss. “Evaluation 
of Electrical Degradation in High-Voltage 
Circuit Breaker Monitoring,” in CIGRE 
Regional South-East European Conference 
- CMDM 2017 (3rd edition) October 
10–12, 2016, University Politehnica of 
Bucharest, Romania, 2017, p. 10.
[3] M. Seeger, J. Tepper, T. Christen, and J. 
Abrahamson. “Experimental Study on 
PTFE Ablation in High-Voltage Circuit 
8%, and the top dashed line where the FK 
consumption amounts to 38% of its initial 
value. 
These values represent 800-litre and 200-litre 
tanks. Ignoring other mechanisms by which 
the mol content of fluoro-molecules inside 
the switchgear could be reduced (e.g., leakage, 
liquefaction, decay, reactivity with CB materials, 
etc.) for simplicity, the ideal gas law explains the 
differing trends, with the free gas volume of the 
switchgear (V) and the partial pressure of the 
fluoro-molecules (P) as variables. 
The two cases can be compared considering 
11% as the attention level of consumption, 
which corresponds to the difference between 
filling and lock-out conditions (type test). In 
the 800-litre-tank breaker, FK consumption 
stays always below 11%, ensuring the 
FK amount is higher than the type test 
conditions. For the 200-litre-tank breaker, 
FK consumption goes beyond 11% reaching 
38%, which could impact breaker switching 
capability. Depending on the CB design and 
fluoro-molecule content, the end of life of 
a next-generation switchgear could go from 
traditional effects such as nozzle ablation and 
contact erosion to new effects like gas-quality-
dependent performance reduction.
CONCLUSION
A new wear process is introduced with the use 
of alternative SF6 gases. The long molecule 
chains do not allow a recombination after every 
interruption process. The gas consumption 
competes with the traditional wear processes 
of SF6 breakers. A case-by-case evaluation can 
highlight whether this effect is critical or not. 
Nicola Garaboldi is a Technical 
Application Specialist and Director of 
Field Service, EMEA at Qualitrol LCC. 
He previously spent 23 years at ABB 
developing high-voltage interrupters and 
surge arrestors. Nicola is a convener of 
CIGRE WG A3.43 and a member of WG 
A3.39, A3.32, and A3.19. He is a member of IEC MT 40 
and PT 50.
INDUSTRY TOPICS
ELECTRICAL WEAR IN HIGH-VOLTAGE CIRCUIT BREAKERS USING SF6 ALTERNATIVE GASES
Figure 8: Diagram showing nozzle ablation, contact erosion, and FK 
consumption for large (800-litre) and small (200-litre) tank volumes. 
The horizontal pointed line shows the 11% FK consumption — content 
equivalent to lock-out conditions.
0
0.000
Time [s] Arcing time
150000
100000
Cu
rr
en
t [
A
]
sp
ec
ifi
c 
ab
la
tio
n 
m
g/
kj
N
um
be
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 o
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ns
Short-circuit current [kA]
(kJ), (A*s)
W
ea
r, 
A
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at
io
n 
(g
)
FK
 c
on
su
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pt
io
n 
(%
)
Short circuit current
50000
0
-50000
0.000
-150000
-150000
30
25
20
15
10000
1000
100
10
1
2
70
60
40%
35%
30%
25%
20%
15%
10%
5%
0%
50
Nozzle ablation
Consumption equivalent to Lockout P fill
C5-FK consumption - 200 liter tank C5-FK consumption - 800 liter tank
40
0 500 1000 1500 2000 2500 3000
30
20
10
0
3 4 5 10 20 30 40 50 63 100
10
5
0
0% 50% 100% 150% 200%
1500
1000
500
-500
-1000
-1500
A
r 
Vo
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ge
 [V
]
0.010 0.020 0.030 0.040 0.050
Nozzle ablation
Breakers,” J. Phys. Appl. Phys., vol. 39, no. 
23, p. 5016, 2006.
[4] T. Roininen, C.-E. Sölver, H. Nordli, A. 
Bosma, P. Jonsson, and A. Alfredsson. 
Live Tank Circuit Breakers Application 
Guide, Edition 1.2. ABB AB High Voltage 
Products, 2013.
[5] F. Kassubek, K. Hencken, J. Mantilla, 
and J. Riaz Ahmad. “Modeling of 
Contact Erosion for High-Voltage Circuit 
Breakers,” in Applied Physics Geophysics, 
Atmosphere and Environmental Physics 
Conference, Swiss Physical Society, 
Lausanne, Switzerland,August 2015.
[6] C. T. Dervos and P. Vassiliou. 
“Sulfur Hexafluoride (SF6): Global 
Environmental Effects and Toxic 
By-Product Formation,” J. Air Waste 
Management Assoc. 1995, vol. 50, no. 1, 
pp. 137–141, January 2000.
[7] T. Uchii, Y. Hoshina, H. Kawano, K. 
Suzuki, T. Nakamoto, and M. Toyoda. 
Fundamental Resear ch on SF6-Fr ee Gas 
Insulated Switchgear Adopting CO2 Gas 
and Its Mixtures, p. 5, 2007.
[8] 3M Deutschland. “Novec 
Isolierflüssigkeiten | Industrie- & 
Fertigungselektronik” Available online at 
https://www.3mdeutschland.de/3M/de_DE/
industrie-und-fertigungselektronik/produkte/
novec-produkte/novec-Isolierfluessigkeiten/. 
Accessed: December 20, 2019.
[9] J. Mantilla, M. Claessens, and M. 
Kriegel. “Environmentally Friendly 
Perfluoroketones-Based Mixture as 
Switching Medium in High-Voltage 
Circuit Breakers,” Cigre Session 2016.
INDUSTRY TOPICS
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Coordination and Arc Flash Studies
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86 • SUMMER 2021 GROUNDING SYSTEM TESTING: SIMPLIFIED FALL-OF-POTENTIAL 
AND STEP-AND-TOUCH VOLTAGE TESTING 
BY LOGAN MERRILL, OMICRON electronics Corp USA
Verifying the functionality and integrity of a grounding system is critical 
to maintaining a safe workspace. Unfortunately, the tests used to achieve 
this goal, as well as the standards used to assess them, have required a 
specialized skillset, often leaving these tests done improperly or not at all. 
Now, with the industry progressing toward guided testing, new solutions 
make it possible for these tests to be performed correctly and accurately 
with limited test-specific training. Ultimately, this makes the difficulty 
of testing a ground grid similar to that of testing a transformer or circuit 
breaker. This article explains the purpose and theory behind grounding 
system testing, as well as an explanation of how the test is performed.
THEORY
During a ground fault, fault current circulates 
between the fault location and the substation 
source that is driving it. In order to establish 
a low-ohmic return path for the fault current, 
grounding systems are designed to allow a 
conductive low-ohmic connection between the 
soil and the neutral of the system where the 
fault is located. 
In principle, a grounding system consists of 
conductive elements including wires, rods, 
etc. These elements have direct contact to soil 
and therefore allow a current to flow between 
the soil and the neutral. Each conductive 
element placed in the soil increases the surface 
area of the grounding system in contact with 
the earth and reduces the grounding system’s 
impedance. With each successive element 
added to the ground grid within a given area, 
the incremental benefit is reduced; however, it 
remains true that the more conductive elements 
in the soil, the better the grounding system is. 
Figure 1 illustrates the potential in the event 
of a ground fault at the tower of an overhead 
transmission line. The return current through 
soil causes a potential rise of the grounding 
system and the tower where the fault occurs 
when compared to reference ground (illustrated 
GROUNDING 
SYSTEM TESTING: 
SIMPLIFIED FALL-OF-POTENTIAL AND 
STEP-AND-TOUCH VOLTAGE TESTING 
INDUSTRY TOPICS
NETAWORLD • 87GROUNDING SYSTEM TESTING: SIMPLIFIED FALL-OF-POTENTIAL 
AND STEP-AND-TOUCH VOLTAGE TESTING 
here as the flat green plain surrounding the 
ground grid and fault location). Following 
electromagnetic field theory, the result of such 
an event is two upward and downward cone-
shaped potential rises, as depicted in Figure 1. 
The resulting potential rise, VG, is represented as 
the voltage between the grounding system and 
remote earth (a theoretical ground reference 
at an infinitely remote location, normally 
considered to be at zero potential). For testing 
purposes, remote earth is represented by the flat 
part around the grounding system’s potential 
rise, referred to as the reference ground. This 
zone is considered to be outside the area that is 
influenced by the grounding system. 
To measure the connection between the 
grounding system and earth, ground 
impedance, ZG, is introduced:
Equation 1 
High ground impedance indicates a poor 
connection to reference earth. To reduce ground 
impedance, the grounding system must either be 
extended by additional conductive elements or 
repaired by replacing conductive elements that 
have deteriorated. This section explains how to 
determine the ground impedance.
INDUSTRY TOPICS
PHOTO: © ISTOCKPHOTO.COM/PORTFOLIO/ZHENGZAISHURU
Figure 1: Potentials during a Ground Fault
88 • SUMMER 2021
Figure 2 and Figure 3 illustrate the potential 
rise of a ground grid in detail. In contrast to 
the simplified illustration in Figure 1, the 
potential contour inside the grounding system 
is not flat. Therefore, step-and-touch voltages 
must be considered both inside and outside 
the substation for personnel safety. A touch 
voltage is defined as the difference in potential 
between a grounded object and a location 
1m away in the event of a ground fault. This 
scenario represents the worst case for a person 
touching this object; a maximum arm span 
of 1m is assumed. Similarly, a step voltage is 
defined as the difference in potential between 
two locations 1m apart from each other in the 
event of a ground fault. This scenario represents 
the worst case for a person being exposed to a 
step voltage by standing with his feet 1m apart. 
To recommend limits for step-and-touch 
voltage, IEEE Std. 80-2013, IEEE Guide for 
Safety in AC Substation Grounding and EN 
50522:2011, Earthing of power installations 
exceeding 1 kV a.c. define permissible body 
currents (Figure 4). IEEE 80 proposes three 
different limits (according to Biegelmeier and 
Dalziel) but doesn’t explicitly recommend 
any. Regardless of which limit is used, the 
permissible body current depends on the 
maximum fault duration; therefore, a higher 
fault duration results in a lower permissible 
body current. In both standards, the estimated 
body impedance used for the assessment of 
step-and-touch voltages is 1kΩ. Conveniently, 
this means that using Ohm’s law, the 
permissible body current shown in mA on the 
vertical axis in Figure 4, is also the permissible 
step-and-touch voltage in V. 
Overhead transmission lines are usually 
equipped with a ground wire, which results 
in a parallel current path in the event of a 
ground fault. This means that a portion of the 
total fault current returns via the ground wire, 
whereas the other portion returns via the soil. 
This results in a lower ground potential rise, 
as well as lower step-and-touch voltages, since 
both are caused by the currentflowing through 
the soil (grid current IG) and are not affected 
INDUSTRY TOPICS
GROUNDING SYSTEM TESTING: SIMPLIFIED FALL-OF-POTENTIAL 
AND STEP-AND-TOUCH VOLTAGE TESTING 
Figure 2: Potential Gradients of a Ground Grid
Figure 3: Step-and-Touch Voltage
Figure 4: Permissible Body Currents and Step-and-Touch Voltages
NETAWORLD • 89
by current returning through the ground wire. 
The same applies to cables equipped with a 
conductive cable shield. This can be accounted 
for by using a reduction factor, which will be 
explained further on.
TEST TYPES
The two primary tests used to verify the 
integrity and function of a ground grid are 
ground impedance and step-and-touch voltage. 
Ground Impedance Testing
The ground impedance test is used to verify the 
connection between the grounding system and 
its surrounding soil. There are several methods 
of performing the ground impedance test, but 
for the purposes of this article, we will focus 
on the fall-of-potential test method. Other 
methods such as the two-point method, three-
point method, and staged fault tests used to 
determine ground impedance are not covered 
in this article due to their limitations. If more 
information is desired, these methods, as well 
as the fall-of-potential method, are explained 
in IEEE Std. 81-2012 Section 8.2.2.
The fall-of-potential test procedure is relatively 
simple and can be made easier by using a test 
set that provides a guided workflow. A current 
is injected into the soil using a current probe 
at a distance from the grounding system under 
test. IEEE Std. 80 recommends this distance to 
be at least five times the largest dimension of 
the grounding system. When the test current 
is injected, the voltage is measured at several 
points along a line perpendicular to the test 
current injection and is used to calculate the 
impedance between each test point and the 
grounding system under test (Figure 5). 
Although it is possible to measure voltage in 
the same direction as the current injection, it 
introduces the possibility of interference caused 
by the cable being used for that purpose. 
Testing perpendicular to the current injection 
path results in reliable measurements with less 
risk of interference. Using these impedance 
measurements, we can then create a graph 
INDUSTRY TOPICS
showing impedance versus distance so that we 
can identify the point where the measurement 
stabilizes. This flat portion of the curve, 
generally determined by three consecutive 
measurement points with little to no variation 
in results, represents the measured impedance 
between the grounding system and remote 
earth. Since we already identified remote 
earth as a theoretical ground reference, for the 
purpose of this test, it is essentially a distance at 
which the earth potential is unaffected by the 
ground potential rise of the current injection 
probe or the ground grid.
The difficulty of this test comes from the size of 
the area being tested and the distance between 
test points rather than the complexity of the 
theory or testing process. As mentioned above, 
IEEE Std. 80 references a typical distance of 
at least five times the largest dimension of 
the grounding system between the grounding 
system and the current probe. For small 
grounding grids, this can easily be achieved by 
rolling out a cable and driving a current probe 
at the desired distance. For larger grounding 
systems, however, this becomes significantly 
more difficult since traveling the necessary 
distance to place the current probe often 
requires crossing roadways, private property, 
or other obstacles. In addition to placing the 
current probe, you also need to take voltage 
measurements at various distances from 
GROUNDING SYSTEM TESTING: SIMPLIFIED FALL-OF-POTENTIAL 
AND STEP-AND-TOUCH VOLTAGE TESTING 
Figure 5: Fall-of-Potential Measurement Using an Existing Line for 
Injection
90 • SUMMER 2021
the grounding system, ideally in a direction 
perpendicular to the current injection cable.
One way to overcome the difficulty of placing 
a current probe is to use a transmission line 
for your current injection. By grounding the 
line at a remote substation and injecting at the 
local end, we are able to use the grounding 
system of the remote substation as our current 
probe, giving us a better connection to ground 
than would be possible with a basic stake and 
eliminating the hassle of running a cable out to 
the required distance. In addition to improving 
the ground connection and simplifying the 
setup, this method often makes it possible 
to increase the distance to the current probe, 
which reduces the possibility of the results 
being affected by the current probe or 
grounding system. In other words, increasing 
the distance between the grounding system and 
the current probe also increases the feasibility 
of measuring a stable reference to remote earth. 
Although injecting on a transmission line 
increases accuracy and reduces setup time, 
it is not without its difficulties, and several 
things must be considered. First, injecting on 
a transmission line requires the line to be taken 
out of service for the duration of the test. This 
in and of itself may prevent using this method 
in some situations. If the line can be taken 
out of service, the next thing that must be 
considered is safety. 
To protect personnel from any potential 
hazards associated with connecting to a 
transmission line, such as induced voltage, 
ground faults, and lightning strikes, a few 
precautionary measures should be taken. For 
the purpose of the test, the remote end of 
the line will be grounded and will not need 
to be removed until it is put back in service. 
The local end of the line, however, will need 
to be isolated from ground during the test. To 
maintain safety while performing the tests, it 
is recommended to use a test device that is not 
only galvanically isolated from the transmission 
line but also provides a method for shunting 
current from the transmission line to ground 
in the case of a fault. By using a test set with 
these features, the test can be performed while 
maintaining a level of safety near to that of 
having the line grounded at both ends.
It should be noted that for smaller grounding 
systems, as well as situations where taking a 
transmission line out of service is impractical, it 
may be easier to perform the fall-of-potential test 
using a current probe rather than a transmission 
line, and the results are similar in accuracy as 
long as care is taken to ensure the probe is a 
sufficient distance from the grounding system. 
Having the ability and equipment to perform 
the test using either method can be very 
beneficial in terms of flexibility.
Regardless of the method used, determining 
the correct test current and having a device 
capable of supplying it is a must. A few key 
things must be determined. The first question 
becomes how to get a reliable measurement 
result while avoiding the noise and interference 
from surrounding equipment. This is easily 
solved by testing at frequencies above and 
below the line frequency and interpolating 
between these test points to determine the 
result. Utilizing three test points allows for a 
more accurate interpolation, as the frequency 
response is not necessarily linear.
Another thing to consider is the impedance of 
the injection path, especially when injecting 
on an existing transmission line. Knowing the 
impedance and being able to adjust the output 
of the test device allows us to maximize the test 
current without exceeding the output power of 
the test set.
Once the test setup is complete, the next 
step is to take the measurements. There are 
several options, but the general process is to 
measure the voltage at various distances from 
the grounding system by running out a wire, 
placing a probe, and measuring the voltage 
between the probe and the grounding system. 
This is historically done by using the test set 
located in thesubstation that is supplying the 
current injection.
GROUNDING SYSTEM TESTING: SIMPLIFIED FALL-OF-POTENTIAL 
AND STEP-AND-TOUCH VOLTAGE TESTING 
INDUSTRY TOPICS
NETAWORLD • 91GROUNDING SYSTEM TESTING: SIMPLIFIED FALL-OF-POTENTIAL 
AND STEP-AND-TOUCH VOLTAGE TESTING 
INDUSTRY TOPICS
Alternatively, devices are available that 
perform the measurements using a handheld 
unit that can feed the results back to the 
main test set. This eliminates the difficulty of 
communication between the person placing 
the test probe and the person running the 
test set since both are in the same location. 
Additionally, a handheld device has the benefit 
of being in the same location as the test point, 
which makes it possible for that unit to utilize 
GPS location and add the location data to the 
test results, saving the operator from having 
to manually measure the distance between 
test points. These test points should be taken 
roughly every 50m, with the distance between 
points being reduced within the 100m closest 
to the ground grid. 
These results are then analyzed by multiplying 
the measured ground impedance by the 
maximum grid current to determine the 
ground potential rise and comparing this to 
the applicable standard. EN 50522 states that if 
the ground potential rise is less than double the 
permissible touch voltage, the step-and-touch 
voltage measurement can be skipped. IEEE 
Std. 80, on the other hand, doesn’t recommend 
any limits for ground impedance or ground 
potential rise. If reference values obtained by 
ground-grid simulation are available, they 
could also be compared to the measured fall-
of-potential to cross-check the simulation and 
measurement results.
Step-and-Touch Voltage Testing
For step-and-touch voltage measurements, 
injection of the test current remains the same as 
for the ground impedance measurement. The 
only difference is that the voltage measurement 
is now performed at selected locations both 
inside and outside the substation.
IEEE Std. 81 recommends measuring touch 
voltage with a high-input impedance voltmeter 
by using a rod that is driven at least 8 inches into 
the soil. By doing so, the measured touch voltage 
is higher than the touch voltage a person would 
be exposed to. Similarly, to measure step voltage, 
two rods are driven into the soil 1m apart. For 
assessment of step-and-touch voltages, IEEE 
Std. 80 considers additional resistances that lead 
to higher permissible step-and-touch voltages 
than shown in Figure 4. IEEE Std. 80 Section 
8.3 provides the exact equations to calculate 
permissible step-and-touch voltages.
EN 50522 suggests the personnel simulation 
method, which is performed by measuring 
the touch voltage across a 1kΩ resistor and 
using a metal plate to simulate bare feet 1m 
away from the object. The plate must have 
dimensions of 20cm x 20cm and be loaded 
with at least 50kg, ideally a person who steps 
on it. EN 50522 also recommends wetting 
the soil under the metal plate to simulate the 
worst case. To assess measured touch voltages, 
the limits in Figure 4 apply after the measured 
voltage has been calculated by taking into 
account the maximum current to earth, IG, 
as shown in Equation 2. Table 1 within EN 
50522 outlines the calculation of IG for every 
neutral configuration. Measuring and assessing 
step voltage is not mentioned explicitly in EN 
50522.
Equation 2 
Reduction Factor
Reduction factor measurement determines 
the portion of the injected test current that is 
returning via the soil rather than the ground 
wire. To do this, a test current is injected, the 
same as for ground impedance measurement, 
and the return current is measured by using 
a Rogowski coil that is wrapped around a 
grounded conductor or a similar method. This 
grounded conductor could be the connection 
of the ground wire to ground, for example. If 
the entire return current can’t be accounted for 
in the first measurement, the measurement is 
repeated at all conductors that are serving as a 
return path. The individual currents must then 
be added by considering their phase angle in 
order to obtain the true value for the overall 
return current. The reduction factor is then 
calculated according to Equation 3.
INDUSTRY TOPICS
Equation 3 
The standard does not define limits for 
assessing the reduction factor. One way to 
assess the reduction factor measurement is to 
check if the measured reduction factor is lower 
than the reduction obtained by simulation. 
If this is true, the grid current resulting from 
the simulation is even more conservative than 
the grid current resulting from the reduction 
factor measurement. Alternatively, the 
measured reduction factor can also be used to 
directly determine the step-and-touch voltages 
according to Equation 2.
CONCLUSION
Despite a reputation for being difficult, 
grounding system testing can be performed 
by using a guided approach driven test set and 
readily available training resources to yield 
reliable and accurate results without extensive 
test-specific training.
Logan Merrill is an Application Engineer 
at OMICRON electronics Corp USA. 
He received a BS in electrical engineering 
technology from the University of Maine. 
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94 • SUMMER 2021 SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
BY EUGENIO CARVALHEIRA and ANDREAS KLIEN, OMICRON electronics
During the life cycle of a substation automation system (SAS), it takes 
considerable effort and time to test the communication, interlocking 
logic, and proper operation of all signals transmitted to supervisory 
control and data acquisition (SCADA) systems. In a substation that 
makes use of IEC  61850 communication, all the engineering and 
configuration data can be saved in standard-format files — the so-called 
system configuration language (SCL) files. This article presents a new test 
approach that increases efficiency in testing the automation and control 
functionality of a SAS. It discusses the intelligent electronic device (IED) 
data model, SCL file requirements, and network design considerations 
that should be considered when specifying and designing a system. 
THE PROCESS
Testing the protection element settings 
of IEDs and protection schemes are well-
established practices when testing a protection, 
automation, and control (PAC) system. 
Tools and methods are available to support 
standardized and automated testing routines. 
Test plans can be created for specific relay types 
and schemes to be reused during distinct phases 
of a project, such as factory acceptancetests 
(FATs), commissioning, site acceptance tests 
(SATs), and maintenance.
On the other hand, testing the SAS, which 
involves automation, control, and SCADA 
functionalities, is usually performed manually. 
When looking at the time spent during 
commissioning, for example, testing the 
automation and communication system is 
currently more time-consuming than testing 
the protection functions. Automation systems 
have become increasingly complex, and the 
efforts to test communication, interlocking 
logic, and proper operation of all signals 
transmitted to SCADA systems have grown 
dramatically.
SIMPLIFYING THE TESTING OF 
AUTOMATION AND 
CONTROL SYSTEMS
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NETAWORLD • 95SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
In substations with conventional hardwired 
interfaces, all wiring and cabling connections 
between IEDs must be checked as part of the 
FAT and SAT. This is performed one by one 
in a manual process of “green marking” all 
interfaces on printed functional and wiring 
diagrams. To test the relay logic, the physical 
inputs must be forced and the logic verified 
either by monitoring LEDs, outputs, or 
with assistance from IED software. To test 
SCADA signaling, an end-to-end (also referred 
to as point-to-point) check is performed 
by stimulating the signals directly at the 
equipment level in the switchyard or by forcing 
them at the IEDs. Additional documentation, 
such as a spreadsheet with remote terminal unit 
(RTU) signals and mappings list, is typically 
required. 
In a substation with IEC 61850 communication-
based interfaces, the process of testing the 
automation and control can be improved by 
using software to replace some of the manual 
steps previously described. This process can 
be even more efficient if some of the optional 
features defined by the IEC 61850 standard are 
used while exploiting the capabilities of the SCL.
IEC 61850 AND THE SCL 
CONCEPT
IEC 61850, the international standard for 
power utility communications, defines not 
only communication protocols, but also 
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PHOTO: © ISTOCKPHOTO.COM/PORTFOLIO/GURUXOOX
96 • SUMMER 2021
data models for substation equipment and 
abstract communication services. The three 
classes of communication services defined 
by the standard to be used for substation 
protection, automation, and control are client/
server, generic object oriented substation 
events (GOOSE), and sampled values (SV). 
Moreover, the standard specifies a common, 
vendor-independent, configuration concept. 
Machine-readable configuration information 
in an XML-based standardized format is used 
in this process — the SCL.
SCL Engineering Process
The SCL concept is defined in IEC 61850-6. 
Its main purpose is to allow the exchange of 
communication system configuration data 
between different configuration and testing 
tools in a compatible way. Figure 1 shows the 
general concept of the engineering process of a 
substation automation system using SCL data 
exchange.
The following types of SCL files, with different 
extensions, are specified for information 
exchange:
• SSD (system specification description) 
describes the single-line diagram of the 
substation, existing voltage levels, primary 
equipment, and required logical nodes 
for implementing substation functions. 
The SSD file is generated by a system 
specification tool (SST).
• ICD (IED capability description) 
describes the functional capabilities of an 
IED type. Each IED type has a related 
ICD file that contains the IED logical 
nodes, data, and supported services. It is 
generated by the IED configuration tool 
(ICT).
• SCD (substation configuration 
description) contains all configured IEDs, 
the communication configuration, and all 
IEC 61850 aspects for a given system. It 
is created by the system configuration tool 
(SCT).
• CID (configured IED description) 
contains a subset of the SCD file with all 
information related to one specific IED. 
Private extensions are allowed. 
Edition 2 of IEC 61850 defines two other file 
types: the IID (instantiated IED description) 
file, which describes a single IED preconfigured 
for a specific project, and the SED (system 
exchange description) file that will be used 
for exchange of data between two different 
projects. 
There are three types of engineering tools in 
this process: system specification tool (SST), 
system configuration tool (SCT), and IED 
configuration tool (ICT). 
The SCT allows engineers to design and 
configure the system-wide IEC 61850 
communication dataflow. ICD files from all 
IEDs and the SSD file are imported into the 
SCT. The tool should allow the configuration 
of IEC 61850-related features of the IEDs, 
configuration of horizontal communication 
links (GOOSE and sampled values), and 
configuration of vertical communication links 
(client/server reports). By using data from the 
SSD file, the engineer can also associate IED 
functions (logical nodes) to the single-line 
equipment and functions. Ultimately, the SCD 
file, which documents the complete system, is 
generated by the SCT.
SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
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Voltage LevelSubstation Bay Conductive
Equipment
Subequip.
Phase
ServerIED Logical Device Logical Node Data
Access-PointSub-Network
Communication
IEDs
Substation
SST
SSD
SCD
CID
ICD
ICT
System
Configuration Tool
(SCT)
Maintenance
Security
Updates
Commissioning
SAT
Engineering
FATSpecification
Simulated equipment Testing with real equipment
Figure 1: SCL Concept
NETAWORLD • 97
The ICT is a manufacturer-specific tool used 
to generate ICD files and to load the CID 
configured files into the IED.
SCL Scope
The SCL language in its full scope describes a 
model comprised of three basic parts: 
1. Substation describes the single-line diagram 
of a switchyard and the primary equipment 
and functions that are used. The substation 
equipment and functions are related to 
logical nodes contained in the IED.
2. IED describes all the hardware devices 
(IEDs) used in the substation automation 
system. The data model implemented in 
the IED, including its logical devices and 
logical nodes, is described in this part. 
IEDs are connected to the communication 
system via its access points.
3. Communication describes logically 
possible connections between IEDs in 
subnetworks by means of access points 
(communication ports).
The content of a complete SCD file (Figure 2)
is comprised of these three parts plus a section 
with data-type templates describing which data 
and attributes are used by the IEDs.
SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
Substation Structure and 
Functional Naming
The substation structure represents the 
primary system architecture; it describes 
which primary equipment functions are 
used and how the equipment is connected. 
The objects in this session are hierarchically 
structured and designated according to IEC 
81346. Figure 3 shows an example of a 
substation single-line diagram following the 
naming conventions of IEC 81346 for the 
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Voltage LevelSubstation Bay Conductive
Equipment
Subequip.
Phase
ServerIED Logical Device Logical Node Data
Access-PointSub-Network
Communication
IEDs
Substation
SST
SSD
SCD
CID
ICD
ICT
System
Configuration Tool
(SCT)
Maintenance
Security
Updates
Commissioning
SAT
Engineering
FATSpecification
Simulated equipment Testing with real equipment
Figure 2: Simplified SCL Content
Figure 3: Example Substation Topology
98 • SUMMER 2021
substation structure and equipment such as 
disconnect switches and breakers.
The main purpose of this section is to derive a 
functional designation for the IED logical nodes 
from the substation structure. When naming 
signals, applications can make use of the IED-
related naming or the functional-related naming.
Functional naming is a signal identification 
based on the substation structurenames down 
to the logical node (LN) class, followed by the 
semantically complete standardized data object 
and attribute names. The switch position of 
QB1 in bay Q01 of Figure 3 could then be 
identified by the path name AA1D1Q01QB1/
CSWI.pos.stVal and be associated with a 
CSWI logical node of an IED located at bay 
AA1D1Q01, where:
• AA1: substation name
• D1: voltage level name
• Q01: bay name
• QB1: equipment (disconnect switch) 
name
Content and Usage of SCD Files
As explained above, the SCD file is the ultimate 
file resulting from a completed IEC 61850 
system design. The SCD file is used not only 
by engineering tools and for documentation 
purposes, but also by testing tools. Testing tools 
can support more efficient testing by taking 
advantage of the SCD file information about 
the substation under test.
However, while the standard defines a clear 
concept for the engineering process, it does not 
define the minimum content requirement for the 
SCD file. Topology information in the substation 
section, for example, is optional. Information in 
the IED section depends on the capabilities of 
the specific IED products used in the project. 
It is clear that the degree of efficiency testing 
tools can provide depends on the capabilities of 
selected IEDs and on the overall information 
made available in the SCD file.
SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
CONSIDERATIONS WHEN 
ENGINEERING IEC 61850 
SYSTEMS
Testing requirements should be an integral 
part of the engineering process. To increase 
test efficiency, how the SAS system will be 
tested throughout its lifecycle should be clearly 
defined during the specification and early 
design phases. 
IED Requirements
The previous section alluded to the fact that 
the information contained in the SCD file 
is of extreme importance to what the testing 
tools can deliver. Therefore, it is important to 
understand some of the IED and SCD key 
requirements for optimal testing. This section 
discusses some of these requirements, what 
to consider, and shows how to engineer the 
system.
Test mode and simulation flag
When testing already energized substations 
or during maintenance activities, precaution 
should be taken to isolate IEDs under test. 
This will avoid any accidental breaker trip 
or undesired exchange of signaling between 
IEDs due to the test. Edition 2 of IEC 61850 
provides two enhanced features that should be 
available to accomplish the test isolation.
• One feature is the option to put a function 
or IED in test mode using the data object 
mode (Mod). Based on the Mod value of 
individual logical nodes within a logical 
device, the resulting test-mode status is 
determined by the attribute behavior 
(Beh). IED manufacturers usually opt for 
a simple implementation with one Mod 
data object used to set the entire IED in 
test mode. The possible values for the Mod 
data objects are on, blocked, test, test/
blocked, and off.
• The other feature is the simulation flag in 
GOOSE and sampled values. Subscribers 
should support handling of the simulation 
flag. The data object LPHD.Sim serves as a 
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NETAWORLD • 99SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
switch between the messages coming from 
the real IEDs in the system and simulated 
messages coming from test sets or testing 
tools. 
LGOS and LSVS
Verifying a GOOSE or sampled values message 
that is being published is not a complicated task. 
As these messages use a multicast mechanism, 
they can be easily sniffed in the network. 
However, verifying the subscription of these 
messages by other IEDs would not be an easy 
task without the introduction of supervision 
logical nodes to the data model of IEDs.
IEC  6185074, Edition 2 defines the LGOS 
(logical node for GOOSE subscription) to be 
used for monitoring the status of GOOSE 
subscriptions. Similarly, the LSVS (logical 
node for sampled values subscription) is used 
to monitor the status of SV subscriptions.
Instances of LGOS and LSVS logical nodes 
should be available for each configured 
subscription to allow testing tools to automatically 
verify, via a client/server connection, the reception 
of messages. The testing tool can identify a 
problem when the GOOSE/SV is not received or 
when there is a configuration mismatch between 
publisher and subscriber.
Report owners and static 
datasets
Report is a client/server service defined by 
the standard and used in SCADA systems to 
transmit an event list from a server (IED) to 
a client (RTU, gateway, or human machine 
interface (HMI)). It uses the multimedia 
messaging service (MMS) protocol and 
establishes a one-to-one connection between 
clients and servers.
Report control blocks in the IED data model 
contain configuration parameters about the 
reports. The standard defines an optional 
attribute “owner” that can be used to identify 
which client is using the report. By polling the 
report control block’s owner attribute value, a 
testing tool can check whether preconfigured 
client/server connections are active.
Datasets are used by reports to determine 
which attributes (signals) of the data model 
will be included in the report. Datasets can be 
created statically or dynamically. A dynamic 
dataset is created by the client after establishing 
connection to the server (i.e. the client) defines 
the content of the report. The content of the 
dynamic data set is not described in the SCD 
file and is typically documented in a separate 
and often inconsistent SCADA signal table. On 
the other hand, a static dataset is defined in the 
system configuration tool while configuring the 
IED and cannot be changed by a client. The 
use of static datasets has the advantage that the 
data in the report is described in the SCD file 
and available for documentation and testing 
purposes. In any case, the dataset should include 
only those data objects (signals) that are in fact 
processed by the respective client. Overloading 
the data set with all the signals available in the 
IED’s data model will just create unnecessary 
network loads, make the signal tests more 
difficult, and produce very large SCD files.
SCD File Requirements
This section discusses some requirements for 
the content of SCD. For illustration purposes, 
an example of extracts from SCD files are 
shown to demonstrate how the information 
should be included and the subsequent benefit 
for testing tools. It is important to mention 
that users configuring the system should not 
manually edit these SCD files. The system 
configuration tool should offer an easy 
graphical interface for creating and configuring 
the SCD file. 
Substation topology and 
association between 
switchgear and LNs
As mentioned in the previous section, 
the substation portion of the SCD file is 
optional. If the engineering tools support the 
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100 • SUMMER 2021 SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
configuration and this section is structured 
properly, testing tools can display the IEDs and 
equipment in the right location in a structured 
way.
Figure 4 shows part of the SCL substation 
section for the example substation in Figure 
3. The hierarchical structure , 
, , and is 
present and configured. 
Figure 5 shows an example of a testing tool after 
importing the SCD file of the substation in 
Figure 3. The five bays (only three represented 
in the figure) of the 380kV switchgear are 
grouped accordingly, with the respective 
breakers and disconnect switches allocated to 
each bay. The IEDs are also allocated in the 
respective bays. Even though the single-line 
diagram information is not fully present in this 
case, the information is enough for the testing 
tool to display the equipment and IEDs in a 
meaningful and understandable way.
Switchgear equipment (e.g. breakers and 
disconnect switches) should be associated 
to IED logical nodes. The engineering toolshould allow a graphical configuration of 
this association and define them in the 
SCL substation section using the 
references. Figure 4 showed the SCL example 
of the breaker QA1 at bay Q01, which is 
associated with the logical nodes XCBR, XSWI, 
and CSWI of the IED named AA1D1Q01Q1. 
Figure 6 shows these signals associated with 
the QA1 breaker when selecting it from 
the diagram of the testing tool. As they are 
associated with logical nodes from IED Q1, 
the tool can indicate whether these signals are 
being transmitted by the IED via GOOSE 
or reports. In Figure  6, GOOSE signals are 
represented by purple lines, and reports are 
represented by the teal lines.
Similar to the breaker, CTs and VTs can also 
have references to TCTR and TVTR 
LNs of IEDs.
SCL description attributes
If data objects are equipped with SCL “desc” 
description attributes, then the testing tool 
can display this text as the signal name. 
Engineering tools often allow the user to 
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Figure 4: Example of SCL Substation Section
Figure 5: Example Substation Displayed in Testing Tool
Figure 6: Signals Associated with the QA1 Breaker
NETAWORLD • 101SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
enter custom names for data objects. Instead 
of visualizing IEC  61850 logical node, data 
object, and attribute names, the user can view 
signals according to those naming conventions. 
IEC  61850 complexity can be hidden and 
displayed only by request. Figure 7 shows a 
clear description of the breaker position in the 
main window, while the XCBR logical node 
naming is only shown in the detail view. 
GOOSE configuration
The LGOS logical node described within the IED 
requirements section defines which GOOSEs 
are being subscribed and allows monitoring the 
subscription status. The SCL language offers 
other ways of describing subscriptions. They can 
be described within the IED section of the SCL 
file by using the element under the 
GOOSE control block () or using 
 elements. 
Figure 8 shows the GOOSE configuration of IED 
AA1D1Q01Q1 in the SCD file of our example 
substation and shows that five other IEDs are 
subscribing to it.
Testing tools are then able to represent the 
GOOSE links and relation between publisher 
and subscribers, as represented in Figure 9.
Additional valuable information about the 
GOOSE configuration, which should be 
included in the SCD file, are the minTime 
and maxTime attributes. These attributes 
are optional and describe the minimum and 
maximum retransmission times used by the 
IED publishing the GOOSE.
Report configuration
Like the GOOSE described above, report 
connections for the SCADA system can also 
be described in the SCD file. HMIs, RTUs, 
or gateways can have report control blocks 
reserved for them. This should be declared using 
 in the element as 
illustrated in Figure 10 and Figure 11.
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Figure 9: Representation of GOOSE Connections
Figure 10: Report Control Block with Clients Reserved
Figure 11: Testing Tool Displaying Report Connections
Figure 7: Display of Signal Description Figure 8: GOOSE Subscriptions Defined in the SCD
102 • SUMMER 2021 SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
Network Design
When designing the communication network, 
engineers should take testing aspects into 
account. While testing during a FAT may 
offer flexibility in terms of plugging and 
unplugging devices from the network, there 
should be strong limitations as soon as the 
substation is energized. A clear test procedure 
and test cases for different scenarios should 
be specified during the SAS specification 
phase. The network should enable testing 
without exposing the system to any possible 
malfunction or cybersecurity issues.
Network topology
When designing the topology of the network, 
physical access points should be clearly defined 
for testing purposes and represented in the 
SAS documentation. The physical location 
of the access points must also be considered. 
Test personnel should be well-informed about 
where to connect test sets and test laptops for 
a specific testing event. For monitoring the 
communication system, access to all network 
segments, process bus, and station bus should 
be available giving visibility of the entire 
system. In case of HSR (high-availability 
seamless redundancy) and PRP (parallel 
redundancy protocol) redundant networks, 
the use of RedBox (redundant box) should be 
considered for connection of test sets. 
Traffic control
To prevent or minimize overloads, unnecessary 
traffic can be limited in the network. Multicast 
or virtual local area network (VLAN) filtering 
are two mechanisms that can be used to control 
traffic in a network. VLAN, for instance, allows 
logical separation of a network. During the 
engineering design, each GOOSE and sampled 
value can be assigned to VLAN domains, 
while each port in the switches is configured 
to the VLAN it belongs to. The ability to test 
the SAS system should be considered when 
designing traffic controls to avoid the need for 
any posterior configuration changes only for 
testing purposes. One example, in the case of 
VLAN filtering, is to predefine which ports will 
be used for connecting test sets and configure 
the VLAN domains of these ports accordingly.
TESTING THE SUBSTATION 
AUTOMATION SYSTEM
As mentioned previously, testing the automation 
and control functionality are usually performed 
in a manual way. Tools offering testing 
capabilities on a per-IED basis, allowing test and 
simulation of IEDs individually, are available.
Test Approach
The method presented here extends the test 
from single IED testing and simulation to 
testing the entire substation automation 
system. The test is entirely based on the SCD 
configuration file of the system. By importing 
the SCD file, the entire system can be 
visualized, and all information available in the 
SCD is used. The information in the substation 
section is used to place IEDs and switchgear 
equipment within their voltage levels and bays. 
As was seen in Figure 5, the tester can view the 
system in a very similar way as the single-line 
diagram or the local substation HMI, which 
testers are already familiar with.
The method proposed is suitable for testing 
the SAS during its entire project lifecycle. The 
project phases are described at IEC 61850-4 and 
illustrated in Figure 12. The tool using this method 
should support monitoring as well as simulation of 
the system. When testing the system, the test set 
should have access to the network traffic and an 
MMS connection to the IEDs.
During specification, the SCD file can be 
validated and used to support the configuration 
of devices. Development and testing of SCADA 
RTUs and HMIs can start by simulating the Figure 12: SAS Project Lifecycle
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Voltage LevelSubstation Bay Conductive
Equipment
Subequip.
Phase
ServerIED Logical Device Logical Node Data
Access-PointSub-Network
Communication
IEDs
Substation
SST
SSD
SCD
CID
ICD
ICT
System
Configuration Tool
(SCT)
Maintenance
Security
Updates
Commissioning
SAT
Engineering
FATSpecification
Simulated equipment Testing with real equipment
NETAWORLD • 103SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
communication behavior of all IEDs in the 
system. During the FAT, IEDs that are not 
yet present can be simulated to test the ones 
already installed and available. As the project 
moves into the commissioning stage, more 
monitoring and testing of the real IEDs is done 
instead of simulation.
One of the key factors for an efficient approach 
is the option to create test plans. A test procedure 
can be documented and reused throughout the 
SAS lifecycle (Figure 13). Test sequences can be 
performed and assessed automatically.
Several test cases related to the SAS system are 
discussed in the followingsections of the paper.
Verifying Communication Links
By loading the SCD file and having access to 
the network traffic and MMS connection to 
the IEDs, the testing tool can automatically 
validate all GOOSE, sampled values, and 
report communication links.
The test set can poll for attributes in the IEDs 
and validate against the model. It can check, 
for example, whether the report control blocks 
are enabled and if the owners of the reports are 
the clients declared in the SCD file.
GOOSE communication links can be verified 
for:
• GOOSE mismatch on the sender side by 
verifying control block settings
• GOOSE publishing errors by sniffing on 
the network and comparing against SCD
• GOOSE subscription errors by verifying 
the LGOS statuses at each subscribing 
IED; mismatches are also checked.
Figure 14 illustrates an example where the 
GOOSE published by an IED is verified in 
the network but a problem is identified at one 
of the subscribers due to a mismatch in the 
configuration revision. The connection link is 
highlighted in yellow, and warning signs are 
displayed to indicate the issue.
Testing Interlocking Logics
Logic is implemented in IEDs to cover many 
automation functions. They can automatically 
be tested using this approach by simulating the 
inputs of the logic (either via IED simulation 
or real switchgear status) and the result of 
the logic can be assessed. One application 
example is the use of logic for interlocking 
schemes to ensure proper operation sequence 
of disconnect and grounding switches (Figure 
15). To represent the result of interlocking 
logic conditions, IEC  61850 represents the 
status of the release in the logical node CILO. 
For testing, all combinations of inputs can be 
tested, and the logic output can be assessed by 
reading the CILO status values automatically.
Figure 14: Check of GOOSE Publisher-Subscriber Links
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Figure 13: Test Plan Example
104 • SUMMER 2021 SIMPLIFYING THE TESTING OF AUTOMATION AND CONTROL SYSTEMS
Troubleshooting by Tracing 
Signals
There are multiple transfers of messages 
and signals within a SAS system. A signal 
passes multiple steps until it arrives at the 
control center. If there is an error in this 
communication, the commissioning engineer 
must follow the signal on its way through 
the SAS. Finding such signal errors in the 
case of conventional hardwired substations is 
very time-consuming. Using the test method 
indicated in this article within an IEC 61850 
substation, it is possible to follow how the 
signals propagate through the SAS (Figure 16).
Testing RTU /Gateway and 
Local HMI Configuration
Gateways, RTUs, and local HMIs usually 
communicate with almost all IEDs in the 
system, mainly via reports, but also GOOSE. 
Typically, several thousand signals need to be 
tested. During commissioning, at least, the 
most critical signals are tested point-to-point 
by stimulating the signal in the switchyard. 
All other signals can be simulated by a testing 
tool. A test plan can be built with the testing 
tool simulating all IEDs and signals of the 
substation for a quicker verification.
Gateways/RTUs, HMIs, and other IEDs in 
general are often exposed to firmware updates 
and security patches during their lifetime. 
The devices can be easily retested (sanity 
check) after the update by executing the test 
plan already prepared for that device before 
it is put back into operation. Those tests can 
be performed in the substation with all other 
IEDs simulated by a modern test tool without 
affecting the devices in operation.
CONCLUSION
The SCL described in IEC 61850–6 represents 
one of the biggest advantages of the standard 
because it makes possible the interoperability 
between engineering tools. All aspects of the 
communication system can be saved in a SCD 
file that represents the ultimate documentation 
of the system. This is particularly important 
as more and more of the hardwiring of signals 
between bays is replaced by the extensive use 
of GOOSE services. In that way, the SCD file 
becomes as relevant as the as-built drawings 
and wiring diagrams were before. 
However, the lack of tools that exploit the 
full capabilities of the SCL language was one 
of the challenges faced by early adopters. This 
situation is changing with improved tools. 
Some key features defined in Edition 2 of the 
standard are also finally being implemented in 
the IEDs.
Commissioning and maintenance engineers 
using modern testing tools can also benefit 
from all the information available in the SCD 
files. To maximize the capabilities of the tools, 
key IED and SCL requirements should be met 
and consequentially requested in technical 
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Figure 15: Testing Interlocking Schemes
Figure 16: Breaker Position Transmitted 
over the SAS
SIMPLIFYING THE TESTING OF AUTOMATION 
AND CONTROL SYSTEMS
specifications for tenders and purchasing 
contracts. These requirements are discussed in 
this article to support engineers on how the 
SAS system should be specified and designed. 
An innovative test approach was presented 
for testing the communication, automation, 
control, and SCADA part of the SAS system, 
which is based on the SCD file information. 
Test plans can now be created to document and 
automate test procedures that have been very 
time-consuming until now. Automated test plans 
also enable a quick retest after security patches 
and firmware updates, which are performed 
quite often nowadays. Testing is becoming an 
integral part of the system and quickly evolving 
into a supervision and monitoring role. 
REFERENCES
IEC 61850–4 Ed.2: 2011, Communication 
networks and systems for power utility 
automation – Part 4: System and project 
management.
IEC 61850–6 Ed. 2: 2009. Communication 
networks and systems for power utility 
automation – Part 6: Configuration 
description language for communication in 
electrical substations related to IEDs.
IEC 61850–7-4 Edition 2, 2010. 
Communication networks and systems for 
power utility automation – Part 7-4: Basic 
communication structure - Compatible 
logical node classes and data object classes.
IEC TR 61850–90-4: 2013. Communication 
networks and systems for power utility 
automation – Part 90-4: Network 
Engineering Guidelines.
C. Brunner, F. Steinhauser. “Testing and IEC 
61850 Edition 2 — What Does it Mean 
for the Protection Engineer,” International 
Protection Testing Symposium, 2010.
E. Carvalheira, J. Coronel. “A Testing Approach 
for Commissioning the Entire Protection 
System in Sampled Values-Based Substations, 
SIPSEP – Simposio sobre Protecciones de 
Sistemas Electricos, Mexico, 2013.
A. Klien, T. Schossig. “New Methods for 
Testing Automation and Control,” PACWorld 
Americas Conference, Raleigh, NC, 2018.
Eugenio Carvalheira has over 17 years of 
experience in designing and commissioning 
power systems protection, automation, and 
control systems. He joined OMICRON in 
2008 as an Application Engineer and is 
currently Engineering Manager for North 
America based in Houston, Texas. He is an 
active member of IEEE-PES-PSRC. Eugenio earned a BS in 
electrical engineering in Brazil and an MS in computational 
engineering in Germany. 
Andreas Klien joined OMICRON in 
2005 and has worked with IEC 61850 
since then. He has been responsible for 
OMICRON’s Power Utility Communi-
cation business since 2016. His fields of 
experience are substation communication, 
SCADA, and power systems cybersecurity. 
As a member of Working Group 10 in TC57 of the IEC, he 
participates in the development of the IEC 61850 standard 
series. He received his MS in computer engineering at the 
Vienna University of Technology. 
ADVANCEMENTS IN INDUSTRY
106 • SUMMER 2021 UTILITY RELAY COMPANY
NETA’s Corporate Alliance Partners (CAPs) are 
a group of industry-leading companies that have 
joined forces with NETA to work together toward 
a common aim: improving quality, safety, and 
electrical system reliability.WORK 
PRACTICES
THE NFPA 70E AND NETA
FAULT ON FEEDER M1A: 
WHAT HAPPENED?
The main circuit breaker in one of the plant’s 
three medium-voltage substations experienced 
a fault, arc flash event, and subsequent trip of 
Faulted PT Compartment
NETAWORLD • 11KEY POINTS OF NFPA 70E’S SAFE WORK PRACTICES
APPLYING NFPA 70E TO A 
MEDIUM-VOLTAGE FAULT 
EVENT
Scene No. 1: What’s the Risk?
What’s the first thing you do? Make sure it’s 
de-energized? Or is it more than that? The 
answer can be found in Key Point: Article 110 
General Requirements for Electrical Safety-
Related Work Practices. You need to assess the 
risk before any work begins.
The substation is dark, the sun is coming up, 
and the smoke is just starting to clear. There is 
general chaos around the substation: damaged 
equipment, loss of power, emergency systems 
are running. Effects from the outage are felt 
throughout the plant, and members of upper 
management are starting to arrive to “lend a 
hand”….and you just arrived on the scene as 
the person in charge of the remediation. Remain 
calm. Assess the risk. Map out the plan and 
recovery strategy in your mind and apply the 
rules and requirements of NFPA 70E in your 
thought streams.
Key Point: Article 110.1 Priority
Hazard elimination shall be the first priority in the 
implementation of safety-related work practices.
THE NFPA 70E AND NETA
12 • SUMMER 2021
NFPA 70E is very clear on this point. It’s at 
the front of the standard, and the intent is for 
you to plan all of your tasks and protect all of 
the employees working on or near the electrical 
equipment. OSHA 29 CFR 1910.333(a)(1) 
also states:
Live parts must be de-energized before the 
employee works on or near them.
To assess the risk, you must apply several 
principles of safe work practices before you 
begin, including:
 1. Identifying the hazards and minimizing 
the risks
 2. Establishing an electrically-safe work 
condition
 3. Protecting employees, including workers 
on the project and other bystanders
 4. Planning all the tasks to be performed
 5. Anticipating unexpected events and 
developing a plan to deal with them
 6. Confirming the qualifications and 
abilities of anyone working on the project
 7. Determining the condition of 
maintenance of the electrical equipment 
 8. Using the correct tools and 
appropriately rated portable meters
It’s clear that a risk assessment must be 
performed before troubleshooting and repairs 
begin.
Key Point: Article 110.5(H)(1) 
Elements of a Risk Assessment 
Procedure
The risk assessment procedure shall address 
employee exposure to electrical hazards and shall 
identify the process to be used before work is 
started to carry out the following:
(1) Identify hazards
(2) Assess risks
(3) Implement risk control according to the 
hierarchy of risk control methods
So if you follow 110.5(H)(1) you should: 
Identify the hazards, analyze the risk, and also 
evaluate the risk. 
Remember, risk is not only the likelihood that 
an incident might occur, but also the possible 
severity of injury or [further] damage to 
equipment that could result from an incident. 
So the risk might have a high probability of 
occurrence, but the result could be a minor 
injury. Or conversely, the incident might have 
a low likelihood of occurrence but present 
the possibility of severe injury. You have to 
consider what your scenario will likely bring 
about.
For example: Are there high levels of risk, 
including shock and arc flash hazards? Or does 
shock hazard create the greatest risk, with a 
minimal risk from incident energy exposure? 
Key Point: NFPA 70E Annex 
F Risk Assessment and Risk 
Control
For further information and guidance on risk 
assessment, please refer to Annex F in the 70E.
Scene No. 2: Energized, De-
Energized, or Electrically Safe?
We know power is out to the substation. 
After all, the rodent caused a large arc flash 
and fault event, and everything is shut down. 
The alarms tell us that, the noise — or lack 
of noise — tells us that, and the burned rat 
laying in the substation tells us that. And upper 
management has already reminded us several 
times and asked, “The power is out, and what 
are you going to do about it?”
But de-energization itself does not create an 
electrically safe work condition (ESWC), and 
just because something is de-energized does 
not describe a safe condition. Remember those 
emergency alarms and annoying sirens? Where 
is that power coming from?
KEY POINTS OF NFPA 70E’S SAFE WORK PRACTICES
THE NFPA 70E AND NETA
NETAWORLD • 13
What you must do, before any work begins, 
is establish an electrically safe work condition.
The main premise for providing employees an 
electrically safe work environment is to place 
electrical equipment in an electrically safe work 
condition unless it is being used under normal 
operation.
Key Point: Article 120.5 
Process for Establishing and 
Verifying an Electrically Safe 
Work Condition 
Any time a piece of equipment has been 
de-energized and service or maintenance work is 
to be performed, follow the very specific process 
in 120.5 of the 70E to establish the ESWC:
KEY POINTS OF NFPA 70E’S SAFE WORK PRACTICES
THE NFPA 70E AND NETA
Establishing and verifying an electrically safe work 
condition shall include all of the following 
steps, which shall be performed in the order 
presented (emphasis added), if feasible: 
(1) Determine all possible sources of electrical 
supply to the specific equipment. Check 
applicable up-to-date drawings, 
diagrams, and identification tags.
(2) After properly interrupting the load 
current, open the disconnecting device(s) 
for each source.
(3) Wherever possible, visually verify that all 
blades of the disconnecting devices are 
fully open or that drawout-type circuit 
breakers are withdrawn to the test or fully 
disconnected position.
(4) Release stored electrical energy.
(5) Block or relieve stored nonelectrical 
energy in devices to the extent the circuit 
parts cannot be unintentionally energized 
by such devices.
(6) Apply lockout/tagout devices in 
accordance with a documented and 
established procedure. 
Faulted Enclosure
Lockbox for Lockout Devices
 (7) Use an adequately rated portable test 
instrument to test each phase conductor 
or circuit part to test for the absence of 
voltage. Test each phase conductor or 
14 • SUMMER 2021
circuit part both phase-to-phase and 
phase-to-ground. Before and after each 
test, determine that the test instrument 
is operating satisfactorily through 
verification on any known voltage source.
(8) Where the possibility of induced voltages 
or stored electrical energy exists, ground 
all circuit conductors and circuit parts 
before touching them. Where it could 
be reasonably anticipated that the 
conductors or circuit parts being de-
energized could contact other exposed 
energized conductors or circuit parts, 
apply temporary protective grounding 
equipment in accordance with the 
following:
a. Placement. Temporary protective 
grounding equipment shall be placed 
at such locations and arranged in 
such a manner as to prevent each 
employee from being exposed to a shock 
hazard (i.e., hazardous differences 
in electrical potential). The location, 
sizing, and application of temporary 
protective grounding equipment shall 
be identified as part of the employer’s 
job planning.
KEY POINTS OF NFPA 70E’S SAFE WORK PRACTICES
THE NFPA 70E AND NETA
b. Capacity. Temporary protective 
grounding equipment shall be capable 
of conducting the maximum fault 
current that could flow at the point 
of grounding for the time necessary to 
clear the fault.
As you can see, NFPA 70E provides a great 
resource for the process to establish an ESWC. 
Use it to execute your strategy to prepare the 
worksite for the remediation efforts on the 
15kV switchgear.
We have now completed two of the eight steps we 
originally mapped out in our emergency project 
by specifically following the guidance presentedOur continuing CAP Spotlight series highlights 
some of their individual successes. In this issue, 
NETA World interviews Brian Bianchi, Director of Sales and Marketing 
at Utility Relay Company.
NW: What is something NETA World readers 
don’t know about Utility Relay Company?
Bianchi: Utility Relay Company (URC) 
is known for providing industry-leading trip 
unit retrofit kits for thousands of different low-
voltage circuit breakers. Our AC-PRO® brand 
name has become synonymous with circuit 
breaker retrofitting. 
Interestingly, however, we didn’t start with 
AC protection — we began with DC trip 
units. Our founder, Helmut Weiher, thought 
there was a true need in the market for a high-
quality, well-priced digital trip unit. Our first 
product was the ZERO-Hertz® DC unit, and 
it wasn’t until a year later that we launched 
AC-PRO®. We still provide updated versions 
of ZERO-Hertz® today, and we are seeing more 
and more interest in DC protection with the 
growth of green energy, battery storage, and 
data centers.
NW: What recent company achievement or 
milestone are you particularly proud of?
Bianchi: 2020 was our 25th anniversary as 
a company. Keeping a business running well 
over time is not easy, and we are very proud 
of this milestone. A good number of our 
customers today have been with us since the 
very beginning, and we are grateful for their 
ongoing loyalty. It’s always fascinating to hear 
their stories, as many of them were startups as 
well, and it’s rewarding to know we have been a 
part of their success over the years. 
Part of our company philosophy has always 
been to do as much in-house as possible to 
maintain control of our products and solutions. 
Engineering, product development, production 
and assembly, technical support, and customer 
service all take place in our Chagrin Falls, 
Ohio, facility. As our business has grown, we 
have expanded and relocated several times, and 
UTILITY RELAY 
COMPANY: 
LEADING-EDGE SOLUTIONS TO REAL PROBLEMS
INSIGHTS & OBSERVATIONS — NETA CAP SPOTLIGHT
BRIAN BIANCHI
NETAWORLD • 107UTILITY RELAY COMPANY
we own the two adjacent parcels to our current 
facility so we can continue to grow over the 
next 25 years and beyond.
NW: What makes Utility Relay Company 
stand out?
Bianchi: First and foremost, a company must 
provide top-notch products and solutions that 
solve real problems. URC has done just that 
with products such as ZERO-Hertz®, AC-
PRO®, AC-PRO-II®, QUICK-TRIP®, and 
Sluggish Breaker®. But just as important, a 
successful company must provide exceptional 
service and support. From day one, we 
understood that it is the service we provide 
that will make URC stand out from the crowd. 
We offer 24/7 sales and technical support; we 
provide useful self-service tools such as our Kit 
Ordering Guide (kog.utilityrelay.com) and our 
online Settings Conversion Calculator; and we 
have the shortest lead times in the industry. 
NW: What challenges do you see going 
forward for the industry?
Bianchi: People’s dependence on electricity 
continues to grow at breakneck speeds. So 
much of our daily lives and nearly every aspect 
of business requires electricity; therefore, it is 
critical for electricity to be both reliable and 
safe. The challenge for our electrical testing 
and remanufacturing industry will be to 
provide the latest electrical protection and 
system monitoring capabilities to enable our 
end-user clients to improve safety and increase 
productivity. 
While having effective circuit breaker current 
and voltage protection is necessary, it is not 
sufficient to address this challenge. What is 
needed is to have real-time visibility into what 
is happening with switchgear lineups and 
to follow regular preventative maintenance 
schedules. 
Utility Relay Company provides companies 
with leading-edge solutions for protection, 
monitoring, and preventative maintenance. 
Our AC-PRO-II® trip units are fitted with 
communications and Sluggish Breaker® as 
standard and can remotely engage/disengage 
arc flash reduction settings as well as remotely 
open/close electrically operated breakers. 
Additionally, our trip units can be programmed 
with scheduled maintenance intervals to 
indicate that preventative maintenance is due, 
similar to how automobiles have pop-up service 
notifications. Our Smart 1-Line® turnkey 
monitoring solution provides remote network 
visibility of lineups where current, voltage, 
power, breaker status, waveforms, and more 
can be viewed in real time.
While electrical safety and reliability is a 
growing challenge, it provides significant 
opportunity for our industry, and I am 
confident we will rise to the occasion.
INSIGHTS & OBSERVATIONS — NETA CAP SPOTLIGHT
https://kog.utilityrelay.com
UTILITYRELAY.COM | 888.289.2864 | URCSALES@UTILITYRELAY.COM
Exceptional Products 
 Exceptional Service
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Call us today at +1.888.289.2864 
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ORDER NOW
Visit NETAWORLD.ORG 
or call 888.300.6382
FEATURING NEW CONTENT
Arc Energy Reduction System Test
Partial Discharge Survey for 
Switchgear Updates
NEW
EDITION
2021
110 • SUMMER 2021
SPECIFICATIONS AND STANDARDS ACTIVITY
ANSI/NETA STANDARDS UPDATE
ANSI/NETA ETT–2018 
REVISION SCHEDULED FOR 2021 
A project intent notification has been published in ANSI’s 
Standards Action. The initial ballot is expected in summer 
2021. A second ballot is scheduled for issue in fall 2021. The 
revised edition of ANSI/NETA ATS is scheduled to debut 
at PowerTest 2022.
ANSI/NETA ETT establishes minimum requirements 
for qualifications, certification, training, and experience 
for the electrical testing technician. It provides criteria for 
documenting qualifications for certification and details the 
minimum qualifications for an independent and impartial 
certifying body to certify electrical testing technicians.
ANSI/NETA ATS–2021 
LATEST EDITION
ANSI/NETA ATS–2021, Standard for Acceptance Testing 
Specifications for Electrical Power Equipment & Systems has 
completed an American National Standard revision process. 
ANSI/NETA STANDARDS UPDATE
2021
STANDARD FOR
ACCEPTANCETESTING SPECIFICATIONSFOR ELECTRICAL POWER EQUIPMENT & SYSTEMS
ANSI/NETA ATS-2021
WWW.NETAWORLD.ORG
A
N
SI/N
ETA
 STA
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A
RD
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R ELECTRICA
L CO
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ISSIO
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ANSI/NETA ECS-2020
STANDARDS
2020
2020
STANDARD FOR
ELECTRICAL
COMMISSIONING SPECIFICATIONS
FOR ELECTRICAL POWER EQUIPMENT & SYSTEMS
REVISION
SCHEDULED
NETAWORLD • 111
SPECIFICATIONS AND STANDARDS ACTIVITY
ANSI/NETA STANDARDS UPDATE
ANSI administrative approval was granted September 18, 
2020. The new edition was released in March 2021 and 
supersedes the 2017 edition. 
ANSI/NETA ATS covers suggested field tests and 
inspections for assessing the suitability for initial 
energization of electrical power equipment and systems. 
The purpose of these specifications is to assure that tested 
electrical equipment and systems are operational, are within 
applicable standards and manufacturers’ tolerances, and are 
installed in accordance with design specifications. ANSI/
NETA ATS-2021 new content includes arc energy reduction 
system testing and update to partial discharge survey for 
switchgear. ANSI/NETA ATS-2021 is available for purchase 
at the NETA Bookstore at www.netaworld.org.
ANSI/NETA ECS–2020 
LATEST EDITION 
ANSI/NETA ECS, Standard for Electrical Commissioning 
of Electrical Power Equipment & Systems, 2020 Edition, 
completed the American National Standard revision process. 
ANSI administrative approval was received on September 
9, 2019. ANSI/NETAECS–2020 supersedes the 2015 
Edition.
ANSI/NETA ECS describes the systematic process of 
documenting and placing into service newly installed or 
retrofitted electrical power equipment and systems. This 
document shall be used in conjunction with the most recent 
edition of ANSI/NETA ATS, Standard for Acceptance Testing 
Specifications for Electrical Power Equipment & Systems. 
The individual electrical components shall be subjected to 
factory and field tests, as required, to validate the individual 
components. It is not the intent of these specifications 
to provide comprehensive details on the commissioning 
of mechanical equipment, mechanical instrumentation 
systems, and related components.
The ANSI/NETA ECS–2020 Edition includes updates 
to the commissioning process, as well as inspection and 
commissioning procedures as it relates to low- and medium-
voltage systems.
Voltage classes addressed include:
• Low-voltage systems (less than 1,000 volts)
• Medium-voltage systems (greater than 1,000 volts and 
less than 100,000 volts)
• High-voltage and extra-high-voltage systems (greater 
than 100 kV and less than 1,000 kV)
References:
• ASHRAE, ANSI/NETA ATS, NECA, NFPA 70E, 
OSHA, GSA Building Commissioning Guide
ANSI/NETA MTS–2019 
LATEST EDITION 
ANSI/NETA MTS, Standard for Maintenance Testing 
Specifications for Electrical Power Equipment & Systems, 2019 
Edition, completed an American National Standard revision 
process and received ANSI approval on February 4, 2019. 
The revised edition of ANSI/NETA MTS was released in 
March 2019 and supersedes the 2015 Edition.
ANSI/NETA MTS contains specifications for suggested 
field tests and inspections to assess the suitability for 
continued service and reliability of electrical power 
equipment and systems. The purpose of these specifications 
is to assure that tested electrical equipment and systems 
are operational and within applicable standards and 
manufacturers’ tolerances, and that the equipment and 
systems are suitable for continued service. ANSI/NETA 
MTS–2019 revisions include online partial discharge 
survey for switchgear, frequency of power systems studies, 
frequency of maintenance matrix, and more. ANSI/NETA 
MTS–2019 is available for purchase at the NETA Bookstore 
at www.netaworld.org.
PARTICIPATION
Comments and suggestions on any of the standards 
are always welcome and should be directed to NETA. 
To learn more about the NETA standards review 
and revision process, to purchase these standards, 
or to get involved, please visit www.netaworld.org or 
contact the NETA office at 888-300-6382.
http://www.netaworld.org
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Journal and technical presentations from NETA’s PowerTest conferences. 
To order, please visit netaworld.org or call 888.300.6382
114 • SUMMER 2021
SPECIFICATIONS AND STANDARDS ACTIVITY
NATIONAL ELECTRICAL CODE DEVELOPMENT GOES VIRTUAL 
BY JESSE ROMAN, National Fire Protection Association
The coronavirus pandemic sparked a host of innovations in the NFPA 
codes and standards development process.
For two weeks in October 2018, several 
hundred experts from across the electrical 
industry gathered at a hotel in San Diego to 
complete the second draft of the 2020 edition 
of the National Electrical Code®.
For more than eight hours a day, the hotel’s 
large conference center buzzed with activity as 
each of the NEC’s 18 code-making panels met 
to debate requirements, draft code language, 
and sift through hundreds of public inputs 
seeking to revise the 900-plus-page codebook. 
“For as much work as these meetings are, 
they are also a lot of fun,” says Barry Chase, 
a standards lead at NFPA who has attended 
numerous NEC draft sessions. “A lot of the 
panel members know each other, and there are 
receptions and dinners. It’s a great atmosphere.”
By late 2020, however, all of that felt like a 
distant memory. As the code-making panels 
began work on the 2023 NEC, there were no 
bustling hotel lobbies, festive receptions, or 
buffet lunches — just hours and hours spent 
staring at computer screens as part of virtual 
meetings. Due to the ongoing COVID-19 
pandemic and for the first time in its history, 
the NEC draft meeting took place entirely 
remotely, a process that took nearly 900 hours 
to complete, stretching from late November 
2020 to the middle of January 2021.
Since the coronavirus pandemic arrived last 
winter, NFPA, like organizations across the world, 
has been forced to rethink its usual practices, 
often in ways that would have been hard to 
imagine just months earlier. That has meant 
temporarily transitioning the development of 
nearly 300 codes and standards to a fully remote 
process, including the annual NFPA technical 
meeting, where standards are debated and voted 
on. It has also meant finding a way to safely 
continue NFPA’s popular live classroom training, 
which hosts thousands of professionals annually 
on topics ranging from the NEC to sprinkler 
systems to wildfire mitigation.
While many of the changes are strictly temporary, 
some of these unplanned experiments have led 
to new insights and useful efficiencies that may 
stick around long after the pandemic. What’s 
undeniable is that the coronavirus interruption 
has been a learning experience for NFPA and for 
the thousands of people around the world who are 
involved in the standards development process.
“It’s definitely made us review the way we do 
things and to consider more possibilities,” says 
Chase. “It’s forced us to think differently than 
we might have otherwise.”
NATIONAL 
ELECTRICAL CODE 
DEVELOPMENT GOES VIRTUAL 
Reprinted with permission from NFPA Journal®, 2021 Spring issue, copyright © 2021, 
National Fire Protection Association, Quincy, MA. All rights reserved.
https://www.nfpa.org/codes-and-standards/all-codes-and-standards/list-of-codes-and-standards/detail?code=70
NETAWORLD • 115
SPECIFICATIONS AND STANDARDS ACTIVITY
NATIONAL ELECTRICAL CODE DEVELOPMENT GOES VIRTUAL 
REMOTE PROCESS MEETS 
ZOOM FATIGUE
Throughout NFPA’s 125 years, the sometimes 
arduous work of crafting and revising codes and 
standards has generally been a face-to-face exercise. 
For most standards, technical committee members 
gather for a few days to consider changes to the 
document in their charge. With approximately 
300 NFPA codes and standards and more than 
9,000 technical committee volunteers, getting 
through the series of draft meetings on a set 
revision schedule can amount to an intricate 
dance. The sudden global jolt of COVID threw a 
wrench into the well-oiled mechanism.
Before the pandemic, it was not uncommon for 
committees to occasionally meet via conference 
call for pre-draft meetings or for task groups, but 
the first and second draft meetings were almost 
exclusively conducted in person. At the beginning 
of the shutdowns, a few of the committee 
meetingswere temporarily delayed in hopes that 
the interruption would be relatively short. When it 
became clear that the pandemic would be a long-
term event, NFPA standards development, like 
much of the rest of the world, went fully remote.
“We had to switch our process practically 
overnight, so it took some adjustment out 
of the gate,” explains Chris Dubay, the vice 
president of codes and standards at NFPA. 
“Both our staff and volunteers had to get 
familiar with the technology, and we had to 
figure out what our remote meetings should 
look like and how they needed to run.”
For instance, nobody knew at first whether a 
virtual committee meeting would take more 
time or be faster to complete than an in-person 
meeting. It was unclear if committees would 
need to meet more often in shorter sessions or 
keep the same schedule. And while it may seem 
unthinkable now, when the pandemic started, 
many volunteers had never used video remote 
conferencing. Likewise, committee chairs had 
to be trained in how to run a meeting over the 
internet. To help with that, NFPA staff developed 
an online training tool to walk volunteers through 
the videoconferencing program and its features.
The first big challenges on the calendar were first 
draft meetings for NFPA 13, Standard for the 
Installation of Sprinkler Systems, and NFPA 72, 
National Fire Alarm and Signaling Code — large 
PHOTO: © ISTOCKPHOTO.COM/PORTFOLIO/FIZKES
http://www.nfpa.org/13
http://www.nfpa.org/13
http://www.nfpa.org/72
http://www.nfpa.org/72
116 • SUMMER 2021
SPECIFICATIONS AND STANDARDS ACTIVITY
NATIONAL ELECTRICAL CODE DEVELOPMENT GOES VIRTUAL 
documents with multiple committees working 
on a plethora of issues simultaneously. It became 
apparent early that the typical three-day sprint 
with committees meeting eight hours a day was 
“not really conducive” in a remote setting where 
Zoom fatigue is very real, Chase says. 
“Committee members are at home and have things 
pulling them in different directions — they’re not 
sequestered in a hotel working on the code,” he 
notes. To make it more palatable and productive, 
subsequent draft meetings on several standards 
were broken into working sessions of two to three 
hours stretched out over the course of a month.
The NEC, one of NFPA’s largest and most 
complex documents, has been an exception. The 
sheer scope of the revision process necessitated a 
return to a more intensive approach, organizers 
say. Over a six-week span, all 18 NEC panels 
were scheduled for a marathon 48-hour session, 
meeting eight hours a day for six days straight. 
Even with that aggressive timetable, getting 
through every panel took a full month longer 
than the typical in-person draft meeting.
While technical committee members have told 
NFPA that the remote meetings have been 
effective and have gone well, many participants 
are eager to resume in-person meetings as soon 
as it’s safe to do so. Others, however, prefer the 
advantages of remote meetings. “I’m not sure 
participants are ready to say this is the wave of the 
future, but they’re certainly pleasantly surprised 
with how productive and easy the meetings have 
gone with the new technology,” Chase says.
After months of experimenting, some pros and 
cons of the new virtual format have emerged. 
The biggest advantage, Chase says, is the feeling 
among NFPA staff liaisons that there has been 
more engagement from committee members 
since going remote. Unburdened by the cost 
and time constraints of travel, more committee 
members have attended all or at least some 
of the virtual sessions. Within the sessions, 
there appears to be an uptick in engagement, 
Chase notes, possibly because some members 
feel more comfortable speaking in the remote 
setting than in front of a large group.
In addition, the familiarity committees have 
gained with remote meeting technology will 
also likely benefit the standards development 
process. For instance, committee chairs may 
choose to meet remotely in the future, allowing 
committees to enjoy more flexibility in how 
they conduct their work.
“I think it’s inevitable that the percentage of 
virtual meetings we run will grow, especially 
with documents that maybe don’t need a long, 
drawn-out meeting or an in-person touch,” 
Chase says. “That said, I don’t think it will ever 
entirely take the place of in-person meetings on 
all of these documents.”
There are also downsides to the new format. 
During traditional in-person meetings, the 
myriad side conversations during breaks or 
over dinner can result in “happy accidents,” 
Chase says, such as breakthroughs in proposed 
language that might offer a solution to a hotly 
debated issue. That kind of organic engagement 
tends to get lost in the remote setting, Chase 
said. “So does the process of the members 
getting to know each other personally, which I 
think helps committees move forward — it sort 
of greases the wheels,” he adds. “Over time, if 
this remote approach continues, we might see 
some drop-off on some of that.”
REMOTE TECH SESSION
While NFPA staff and volunteers were working 
out the kinks of remote meetings in the spring, 
another significant hurdle loomed on the horizon: 
the annual NFPA technical meeting. The event, 
which typically takes place in the concluding days 
of the NFPA Conference & Expo, is the third 
step in the standards development process, where 
members, volunteers, and interested stakeholders 
gather to debate and vote on Certified Amending 
Motions (CAMs) to alter language in the code.
As pandemic concerns began to develop and 
well before the decision to cancel the live event 
was finalized, discussions were taking place to 
explore how to maintain this stage of NFPA’s 
standards development. “The technical meeting 
NETAWORLD • 117
SPECIFICATIONS AND STANDARDS ACTIVITY
NATIONAL ELECTRICAL CODE DEVELOPMENT GOES VIRTUAL 
is a core element of our standards development 
process that was essential to preserve,” explains 
Dawn Michele Bellis, NFPA standards council 
secretary. “Numerous potential options were 
explored to ensure that the valuable input to the 
Standards Council from the public and eligible 
voting NFPA members was not lost in 2020.”
In the end, the NFPA Standards Council, along 
with the association’s Board of Directors, approved 
the Temporary Technical Meeting Convention 
Rules for 2020, which allowed the meeting to 
be held electronically. Like traditional technical 
meetings, proposed motions were filed in advance 
and certified by the Motions Committee, but live 
debate was replaced with written debate online. 
Each day, NFPA staff published a cumulative 
report, in PDF form, of comments received on 
the respective CAMs on the technical meeting 
site. This allowed stakeholders to track the debate 
and submit comments of support or opposition 
into the discussion. After two weeks, the 
comments were closed, and a week-long voting 
session began. Eligible NFPA members who had 
registered were allowed to vote on each motion. 
Despite taking three weeks, the process was 
generally regarded as a success.
Much like the remote committee meetings, 
observers noted that the electronic technical 
meeting provided a platform for more voices 
to contribute to the process. “It became 
evident early in the debate that we had a 
number of people who were participating in 
the meeting debate for the first time,” Bellis 
says. “Some stakeholders either don’t have 
the opportunity to travel to the live events, or 
they choose not to speak in front of a crowd 
in response to other points offered during 
debate. The electronic format opens the door 
to their participation, and the added breadth of 
perspectives represented in the debate can only 
strengthen NFPA’s standards.”
LOOKING FORWARD
With the future uncertain due to COVID, NFPA 
announced in January that the 2021 Conference 
& Expo, including the annual technical meeting, 
will again be held electronically  rather than in 
person. Organizers saythe format for the 2021 
technical meeting will be essentially the same as 
last year, but with a few added features to enhance 
the experience for participants before and during 
the event. Bellis says tutorials and guidance for 
participation are being developed for launch well 
in advance of the technical session. 
While specific changes have not yet been 
finalized, she says, the 2021 meeting, like last 
year, will use “alternative procedures” so that 
standards with CAMs for both fall 2020 and 
annual 2021 revision cycles can be processed 
by the Standards Council with input from the 
public and eligible voting NFPA members.
Once the pandemic is in the rear view, the plan is 
to return to in-person technical meetings, which 
had been the norm for over a century. However, 
lessons learned from these unprecedented 
electronic meetings will likely inform future 
technical meetings in some capacity. They could 
lead, for instance, to a hybrid approach, where 
members can debate motions in an electronic 
forum and follow that with live debate as part of 
the in-person meeting. That option could allow 
for more voices to be heard and reduce the time 
necessary to complete the live technical session.
All of that is still speculation. The Standards 
Council will look at the lessons learned from the 
2020 and 2021 technical meetings and decide 
what, if anything, to carry forward once in-
person meetings return.
“COVID threw us for a loop, but we learned a lot 
along the way,” Dubay says. “All things considered, 
I think we’re in a better position now than we were 
before. I don’t anticipate that we’ll ever get rid of 
in-person meetings, but our volunteer committees 
now have more tools going forward to accomplish 
our standards-development goals.” 
Jesse Roman is Associate Editor for 
the NFPA Journal.  NFPA Journal® is 
a registered trademark of the National 
Fire Protection Association, Quincy, MA 
02169. Read the original article here: 
https://www.nxtbook.com/nxtbooks/nfpa/
journal_2021spring/index.php#/p/50
https://www.nfpa.org/conference/
https://www.nfpa.org/conference/
https://www.nfpa.org/conference/
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EasternHighVoltage_1-2_NETA_F14.indd 1 7/31/14 2:26 PM
ERS Celebrates 50 Years of Service 
and Reveals a New Look.
Thank You to Our Customers, Industry Partners, and Employees. 
Since 1971 ERS has served the electrical system industry, delivering technical knowledge, experience, and a proactive 
‘go the extra mile’ approach to ensure the health and performance of our customers’ electrical systems.
In recognition of our past and with an eye to the future, ERS introduced a new look. The new logo includes design 
elements that convey the company’s unwavering focus on electrical safety and reliability. The new branding reflects 
ERS’ service leadership in electrical system lifecycle support, across all industries. 
ERS is grateful to our customers, industry partners, and the thousands of employees who have served ERS over the 
years. We remain steadfastly committed to delivering the next level reliability our customers have come to trust.
To learn more visit ERS.vertiv.com or call 877-468-6384
Expertise Available Across Seven Centers of Excellence:
Commissioning | Acceptance Testing and Maintenance
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Protection and Controls | Transformer Services | Compliance
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ERS-50th-Anniversary-Rebrand-AD-EN-NA-8.5x11-PRESS.pdf 1 4/14/2021 4:16:04 PM
ELECTRICAL RELIABILITY SERVICES120 • SUMMER 2021
Electrical Reliability Services, Inc. celebrates its 50th Anniversary this 
year. It has been an exciting journey that many who grew up with 
Electro-Test, Inc. (eti) still wax on about. Some of the early associates 
are still with the organization today; some have left and come back. 
Even the newer employees know the stories and hold them as part 
of the fabric that still weaves through the company today. From its 
inception, the foundation of Electrical Reliability Services was built 
on safety and reliability principles, which hasn’t changed in 50 years. 
1971: John Moore founded Electro-Test, Inc. (eti) on 
the need for a higher standard of electrical services
Before the company’s founding, unprecedented industrial 
growth and development of power generation, transmission, and 
distribution systems fueled the rapid and somewhat haphazard 
expansion of the electrical services industry throughout the 1950s 
and 1960s. Automation, public lighting, a new wave of electrical 
appliances, and industrial production advancements fueled the 
need for more power and infrastructure expansion. There was also 
a heightened interest in alternative power resources, new electrical 
system technology, and system management, along with concerns 
about safety and electrical reliability. 
When Moore founded eti, he saw the industry’s frenzied state and 
recognized a need for a higher standard of electrical field service. 
At the time, electrical equipment manufacturers dominated 
the services industry. Moore felt strongly that they should not 
be testing their equipment; corporate interests might compete 
with customer interests and compromise service quality. Moore 
believed that electrical testing and maintenance services should 
be independent of the equipment manufacturers’ service divisions. 
Those independent technicians should be trained and qualified. 
That system management should be standardized at a time when 
electrical system acceptance, maintenance, and testing services 
varied from job to job and from company to company. Quality 
service, safety, and a higher level of reliability are the principles 
upon which eti was founded. They remain the driving force of 
Electrical Reliability Services (originally eti) today. 
1972: NETA – The InterNational Electrical Testing 
Association (NETA) is founded and publishes the 
Standard for Acceptance Testing Specifications for 
Electrical Power Equipment and Systems.
NETA will celebrate its 50th Anniversary next year. Like eti, the 
Association was formed in response to the electrical industry’s rapid 
growth and the increasing challenges in reliability and safety. The 
Association’s founding mission was to serve the electrical testing 
industry by establishing standards, publishing specifications, 
accrediting testing companies, certifying testing technicians, and 
promoting its members’ professional services. 
NETA’s first significant contribution to the electrical testing industry 
was its publication of acomprehensive standard for acceptance 
testing specifications for electrical power equipment and systems. 
1975: eti becomes a NETA member company
Moore’s vision for eti closely aligned with NETA’s mission, so he 
applied and was accepted for membership in the Association on 
behalf of his company. With eti as a NETA member, John became 
a key contributor to the Association’s impact on the electrical 
industry’s service quality.
1975-1980: eti opens three offices in California and 
Washington State. 
NETA establishes electrical technician certification, 
publishes maintenance testing specifications, and 
hosts its first technical training conference
During the 1970s, eti’s growing reputation in the West as a quality 
service provider and several key customer opportunities helped fuel 
office expansion. By 1980, eti had offices in San Francisco, Los Angeles, 
and Seattle. As eti expanded, the company’s principles were instilled 
in the new office teams – past employees recall how committed eti’s 
leadership was to ensure that employees were highly trained, NETA 
certified, and executing the quality of services specified in the NETA 
standards.
Leadership at eti continued to support NETA by serving on the 
NETA Board of Directors, with Moore as NETA president from 
1978-1979 and again from 1983-1984. In the early years of NETA, 
the Association’s Board of Directors worked to create the pillars of 
NETA’s contribution to the industry. They established the Standard 
for Acceptance Testing Specifications for Electrical Power Equipment 
and Systems, the standard for Maintenance Testing Specifications for 
Electrical Power Equipment and systems, along with the Standard for 
Electrical Testing Technician Certification, and NETA’s first technical 
training conference, held at Dunfey’s Hotel in Dallas, Texas.
The company’s technicians were among the first to earn the 
NETA Certification requiring that technicians be knowledgeable 
and experienced in performing testing services according to the 
acceptance and maintenance testing standards developed by the 
NETA Standard Review Council. NETA leadership wrote the NETA 
standards based on a collection of national standards designed 
to order different aspects of the electrical power industry. They 
included OSHA, IEC, IEEE, amongst others.
Electrical Reliability Services
Celebrates 50 Years of Customer Service and 
A Dedication to NETA’s Mission of Safety
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ELECTRICAL RELIABILITY SERVICES NETAWORLD • 121
Throughout the 1980s and early 1990s, eti continued to expand, 
fueled as it was by increased government regulations, power 
industry deregulations, and the emergence of renewable energy 
exploration. As their testing and service business grew, they opened 
offices in Denver, Portland, San Diego, Las Vegas, Kansas City, Salt 
Lake City, Phoenix, Reno, and Albuquerque. By the early 1990s, eti 
had become a highly regarded testing company with a solid and 
dedicated customer base. 
1991: eti is one of the first to comply with the new 
NETA accreditation process
In the early 1990s, NETA validated the need for third-party, 
independent testing firms involved in full-service testing, analysis, 
and maintenance of electrical power systems. The Association 
introduced a two-fold accreditation process to certify companies 
and their technicians. The leadership at eti participated in the 
program’s development and became one of the first to comply with 
the new NETA Accreditation process.
1995: Emerson Electric acquired eti and expanded its 
services and geographic footprint
In 1995, eti entered a new chapter in its service to the industry when 
Emerson purchased the company. Moore retired soon after, and 
Emerson installed new leadership to guide eti’s growth. Emerson’s 
purchase of eti infused new capital into the company that benefited 
customers significantly. It allowed for the influx of new technology, 
investment in research, additional resources, and an expansion of the eti 
engineering team and its problem-solving capabilities. Customers with 
regional and national facilities also benefited from eti’s geographical 
expansion as the first nationwide testing company.
2004: eti is renamed Electrical Reliability Services, 
Inc. to reflect broader service portfolio
As eti grew, their service capabilities expanded beyond acceptance 
and maintenance testing to include engineering and commissioning 
services. In 2004, company leadership considered a name change. 
Electrical Reliability Services spoke better to the customer benefit and 
scope of their services and provided opportunities for further service 
expansions in the future.
Throughout the 2000s, industry developments accelerated business 
growth. These included the Energy Policy Act of 2005, which provided 
tax incentives and loan guarantees for energy production. The 
North American Electrical Reliability Corporation (NERC) became 
the new high-powered reliability watchdog to enforce rules and 
fine companies for not complying with standards. These changes 
drove electrical service demand and a growing interest in safety 
and reliability while also fueling NETA’s efforts. Electrical Reliability 
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ELECTRICAL RELIABILITY SERVICES122 • SUMMER 2021
Services (ERS), committed as ever to the NETA mission, supported 
the Association’s work through Board membership, committee 
participation, and promoting the NETA standards to their constituents. 
The Association’s efforts, with Electrical Reliability Services’ and 
other member companies’ support, paid off and the NETA Standard 
for Certification of Electrical Testing Technicians was approved by the 
American National Standards Institute (ANSI), in 2000, followed by 
ANSI approval of the NETA Standard for Acceptance Testing and the 
NETA Standard for Maintenance Testing by 2005.
2015: ERS worked with NETA to get standard for 
electrical commissioning ANSI approved. 
The NETA Standard for Electrical Commissioning Specifications 
was created and ANSI approved in 2015. This standard clarified 
the difference between general commissioning and electrical 
commissioning and documented the importance of specific electrical 
commissioning requirements. ERS supported and contributed to 
creating this standard, serving on the committee and as a consultant 
to the NETA Standard Review Counsel. The electrical commissioning 
standard was designed to coordinate with the ANSI/NETA Standard 
for Acceptance Testing to assure that tested electrical equipment 
and systems are operational, within applicable standards and 
manufacturer’s tolerances, and installed to design specifications.
2016: Platinum Equity Group purchases ERS, which 
becomes a part of Vertiv.
Between 1995 and 2016, ERS grew to become a vital member of 
the Emerson Network Power group. In 2016, Emerson decided 
to streamline its portfolio of companies and sold ERS and other 
Network Power companies to Platinum Equity. Under the Platinum 
Equity umbrella, ERS would become well-positioned to achieve even 
greater long-term goals. 
Platinum Equity soon rebranded the Network Power group of 
companies as Vertiv. Within Vertiv, ERS continued to serve its 
customers based on the principles it was founded on in 1971. 
It operated as a separate company with an independent set of 
executive leaders and accounting and marketing groups to ensure 
separation from the corporation’s manufacturing arms and maintain 
their NETA Accredited Company qualifications.
The next five years brought new growth and service expansion, a 
broadening of industry expertise, and expanded nationwide service 
capabilities, under Tom Nation, V. P. General Manager Vertiv Services; 
Earl Wilcox V.P. General Manager ERS; and Greg Smith, V.P. Sales.
2020: Vertiv becomes publicly traded on the New 
York Stock Exchange (NYSE)
Through a merger with GS Acquisition Holdings, Vertiv became a 
publicly-traded company in 2020. 
SPONSORED CONTENT
ForERS, the acquisition holds great promise for its future and its 
customers who rely on them for service availability wherever 
and whenever it’s needed, the highest level of quality service, 
engineering, and electrical testing expertise, certified technicians, 
and state-of-the-art testing equipment.
“ERS’ success is rooted in customer relationships, and our 
commitment to provide next-level reliability remains unchanged,” 
said Earl Wilcox, V.P General Manager ERS.
2021: Electrical Reliability Services celebrates 50 
years of leadership and service and launches new 
branding
As ERS celebrates its 50th Anniversary, it remains committed to its 
founding principles and is grateful to its customers, to the thousands 
of employees who have served the company over the years, to many 
key industry associations, and especially to NETA. 
The company has evolved and grown tremendously since 1971. 
Some customers know the organization as ERS; others as Vertiv; 
some still as Electro-Test, Inc. (eti). ERS plans to recognize its 
employees and their customers in the coming months as it 
celebrates its 50 years of service as an industry leader and trusted 
partner. 
Setting the stage for the next 50 years, ERS introduced a new brand 
look and logo that reflects its continued focus on safety, expertise, 
and service quality. 
 
 
The new ERS rebranding effort serves to reaffirm and solidify the 
company as one of the largest electrical testing and engineering 
services companies in North America. The new branding reflects 
ERS leadership in servicing electrical systems and critical facilities 
with full electrical system life cycle support. The rebranding is 
based on customer and employee input. It involves a redesign of the 
company’s logo to include design elements to convey its unwavering 
focus on electrical safety and expertise. 
“The updated branding is an opportunity for us to clarify our 
business and who we are as a company,” said Wilcox. “For the past 
50 years, we have been a trusted partner to thousands of customers 
– customers who appreciate our expertise and the straightforward, 
approachable way we deliver it. We’re confident our new logo and 
look reflect that identity.” 
Thank you to Julie Dondero, Leif Hoegberg, Doug Thomsen, John 
White, Earl Wilcox, and Jean-Pierre Wolff for their assistance with the 
historical details in writing this article.
NETAWORLD • 123TECH QUIZ
A N S W E R S
No. 134
ANSWERS
1. d. If corona occurs in switchgear assemblies, 
it is usually localized in thin air gaps that 
exist between a high-voltage bus bar and its 
adjacent insulation or between two adjacent 
insulating members. Corona might also form 
around bolt heads or other sharp projections 
that are not properly insulated or shielded.
2. a. Metal-enclosed, medium-voltage 
interrupter switches should be stored energy 
operated. Most medium-voltage interrupter 
switches have an action that charges the 
operating spring, and as the mechanism 
is forced past toggle, the stored energy of 
the spring is released and transferred to the 
main shaft that snaps the switch closed. As 
a result of the over-toggle action, the blades 
are moved independently of the operator. 
It is impossible to tease the switch into any 
intermediate position. 
3. b. Load current is NOT used. Control wiring 
does just that: It provides a path for the 
control and operation of medium-voltage 
vacuum circuit breakers (as well as oil, air-
magnetic, and SF6). If you thought it was for 
load current, well, you know. Hey — this was 
an easy one!
4. c. The red indicating lamp also indicates 
that the circuit breaker trip coil circuit is 
complete if the light is connected in parallel 
with the tripping contacts (Figure 1). The red 
indicating lamp (R) is in series with the trip 
coil (TC), and when the breaker is closed, the 
“a” contacts will close, completing the circuit, 
illuminating the red lamp, and verifying that 
TECH QUIZ ANSWERS
the circuit is complete through the trip coil, 
which also keeps a small amount of current 
flowing through the coil and indicates that 
the coil itself is not open. 
NFPA Disclaimer: Although Jim White is a member of the NFPA Technical Committee 
for both NFPA 70E, Standard for Electrical Safety in the Workplace, and NFPA 70B, 
Recommended Practice for Electrical Equipment Maintenance, the views and opinions 
expressed in this column are purely the author’s and shall not be considered an official position of the 
NFPA or any of its technical committees and shall not be considered, nor be relied upon, as a formal 
interpretation or promotion of the NFPA. Readers are encouraged to refer to the entire text of all 
referenced documents.
5. a. A capacitor is commonly used to trip 
open a medium-voltage circuit breaker 
where a battery source is not available. The 
principle of a basic capacitor trip device is 
very simple. When DC battery power is 
not available, a capacitor is connected to a 
half-wave rectifier or a bridge rectifier and 
charged from the normal AC control power 
supply. The capacitor size is selected so that 
it has sufficient energy to operate the circuit 
breaker’s trip coil.
Figure 1: Trip Coil
124 • SUMMER 2021 OUTSTANDING ACHIEVEMENT AWARD RECIPIENT KNOWN FOR GETTING THE JOB DONE
There is a common, and often 
used, phrase around Tony Demaria 
Electric (TDE): “Call Neno.”
TDE’s Tony Demaria, Jr. says he doesn’t want 
to imagine the business without Nenad “Neno” 
Pasic. “He solves everyone’s problems. It is well 
known, any time there is a problem, we say 
‘Call Neno!’” Demaria says. “Neno is always 
willing to do whatever it takes to get the job 
done. He is indispensable.”
While that mantra is not yet ubiquitous around 
NETA, Neno’s work for the Association on 
various committees and programs is being 
recognized in another way: He received NETA’s 
Outstanding Achievement Award at PowerTest 
2021. 
Scott Blizard, President of the NETA Board 
of Directors, says selecting Neno for the 
award was a true pleasure. “The recipient 
of the award reflects hard work, dedication, 
and commitment to upholding the values 
of NETA,” Blizard says. “I have seen 
Neno’s growth and participation within the 
organization and can say without a doubt that 
he is a valued asset to NETA.”
Noting that Neno was instrumental in the 
creation of NETA marketing videos on the 
Doodly platform, Blizard says he admires 
and praises Neno’s work ethic. “Neno is 
the consummate team player. He has yet to 
complain when assigned tasks; he takes the bull 
by the horns, gets the work done, and is ready 
for the next task,” Blizard says.
What Neno was not ready for was hearing his 
name in connection with the award. “When 
Tony Demaria insisted I come to work that 
day and I found him on a Zoom call with 
Missy Richard and Scott Blizard, I was 
excited because I thought Tony was getting 
the award,” Neno says. “When Missy said my 
name, I got goosebumps and started sweating. 
Although I have learned a lot about electrical 
OUTSTANDING 
ACHIEVEMENT 
AWARD RECIPIENT 
KNOWN FOR GETTING THE JOB DONE
“NENO IS THE MOST ENGAGED, 
RELIABLE, AND APPROACHABLE 
PERSON I KNOW. HE JUMPS ON EVERY 
OPPORTUNITY TO HELP. NO MATTER 
WHAT THE ISSUE, HE WANTS TO SEE IF 
HE CAN HELP MAKE IT BETTER.”
Bob Sheppard, Director of Sales and 
Marketing, Premier Power Maintenance and 
NETA Training Committee Chair
NETAWORLD • 125OUTSTANDING ACHIEVEMENT AWARD RECIPIENT KNOWN FOR GETTING THE JOB DONE
work by supporting our technicians and 
managers, I don’t have any electrical schooling, 
certifications, or experience, so I was humbled 
and honored, but I’m still in disbelief.”
Among his contributions to various committees 
and projects, people are quick to credit Neno’s 
work implementing and guiding the new 
Electrical Technology High-Voltage Technician 
curriculum at Long Beach City College (LBCC).
“The first few students will graduate this year, 
soour vision is to expand to other schools and 
online. The program immerses students in 
NETA, and the program’s goal is to help them 
find jobs at NETA Accredited Companies,” 
Neno says. “A new wave of well-trained workers 
will certainly benefit NETA companies at a 
time when many industry veterans are nearing 
retirement. That is why I am very proud 
I was part of a team with NETA Training 
Committee Chair Bob Sheppard that was able 
to implement the program.”
Sheppard, Director of Sales and Marketing for 
Premier Power Maintenance, says the LBCC 
program would not be the success it is without 
Neno’s involvement. “He wants the program 
to be successful for TDE, for NETA, and for 
the industry as well as for the students. He has 
worked exceptionally hard at finding teachers 
for the program,” Sheppard says. “Neno is 
the most engaged, reliable, and approachable 
person I know. He jumps on every opportunity 
to help. No matter what the issue, he wants to 
see if he can help make it better.” 
Sheppard says Neno has been involved with 
NETA from the beginning of his career because he 
always stepped up to help Tony Demaria on every 
project. “He is at the forefront of any project, in 
the trenches talking to everyone, anticipating 
MEET NENAD “NENO” PASIC
Neno is a NETA Accredited 
Representative and the IT Manager for 
Tony Demaria Electric (TDE). He has 
worked for TDE for almost 20 years. 
He is a member of the NETA Training 
Committee and NETA Promotions & 
Marketing Committee and is also a 
member of IEEE and NFPA. Neno earned 
an AS in computer business information 
systems and networking from Long Beach 
City College and a BS in computer 
information systems and business 
administration from California State 
University Dominguez Hills. He also holds 
certificates in project management and 
information technology management from 
the University of California Los Angeles 
(UCLA). 
Neno was born in Ljubljana, Slovenia. He grew up in Split, Croatia, and found his 
new home in the United States in 2003. Following his passion for traveling and 
discovering the world, he has visited 46 countries — many more than once — and 
traveled throughout most of the United States.
126 • SUMMER 2021 OUTSTANDING ACHIEVEMENT AWARD RECIPIENT KNOWN FOR GETTING THE JOB DONE
problems, reporting back, and finding solutions. 
He’s passionate about everything and stays with it 
until it’s 110% successful, and because he’s not an 
electrical person, he brings a unique perspective 
and has a way of noticing things you wouldn’t 
think of,” he adds. 
Tony Demaria and his wife, Roz, count 
themselves among Neno’s “American family,” 
and consider it an honor to know him. The 
Demarias say Neno’s drive to help others is 
matched perhaps only by his desire to learn 
more — so he can help even more. 
“He received many IT certifications and 
attended college during evenings and weekends 
to achieve his bachelor’s degree,” Demaria says. 
“On top of these achievements, no person I 
know has attended as many webinars, seminars, 
and conferences as Neno.”
Neno gives his mother Živka and grandparents 
Ljubica and Edvard credit for his success. 
“They raised me to be who I am today. My 
mother raised me as a single parent and carried 
all the burdens and sacrifices to start me on 
the right path in life. It was a difficult time 
especially in the 90s during the Croatian War 
of Independence when I was a teenager.” 
Having the opportunity to work at TDE was 
a case of being at the right place at the right 
time, Neno says. “Shortly after I arrived from 
Croatia, I moved to Long Beach, California, 
and was fortunate to be invited by a cousin 
to attend Tony Demaria Sr.’s birthday party. 
The Demaria family is from the same area in 
Croatia, so we had an immediate bond. I was 
so grateful to be asked to come work for Tony, 
and TDE is my first and only job.” 
Neno became the NETA Accredited 
Representative for Tony Demaria Electric 
in 2014, but even before that, he was deeply 
involved in many aspects of the Association 
after TDE became a NETA Accredited 
Company in 2004. “Now I’m on NETA’s 
Promotion & Marketing and Training 
committees, and when PowerTest is held in our 
area, I’m on the Local Organizing Committee,” 
he says. Our goal is to always bring more 
people to the conference.
True to the nature that helped earn him 
the Outstanding Achievement Award, 
Neno doesn’t intend to slow down anytime 
soon. “My original and main line of work is 
information technology-related, but working 
in the electrical industry logically extended to 
supporting the technical hardware and software 
solutions that are used in the industry,” Neno 
says. “Now I’m part of senior management 
and Secretary of TDE’s Board of Directors, 
so I have an in-depth view of the business and 
the industry. I wear many hats and am always 
learning something new, which I love. I believe 
strongly in the saying, ‘Never stop learning 
because life never stops teaching.’” 
LBCC Career Technical Education Night (left to right) supported by Ken 
Peterson, Bob Sheppard, Neno Pasic, and Erfan Bamdad
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128 • SUMMER 2021 ALLIANCE RECOGNITION AWARD HONOREE IS DRIVEN PROFESSIONAL AND EDUCATOR
David Koehler credits his success to his many mentors, excellent managers 
and colleagues in the industry, and one very important lesson: “Always 
conduct yourself in a professional and ethical manner,” he says.
While that may be important, it’s just one small 
part of the reason Koehler was presented with 
this year’s Alliance Recognition Award, which 
was a complete surprise. “I was pulled into a 
Zoom meeting with Missy Richard and Jim 
Cialdea and was shocked when I realized they 
were presenting the award to me. I am honored 
and humbled by the award, and so appreciative 
of the NETA organization and the Board of 
Directors for selecting me.”
“David’s professionalism and combination 
of technical knowledge and business acumen 
make him a key resource in the success of the 
Doble Engineering Company,” says Robert 
Brusetti, Vice President of Professional Services 
at Doble.
Brusetti says Koehler maintains a position 
at the forefront of the industry through 
his involvement with various technical 
organizations, participating in technical 
seminars, and being involved in both sales-
related and technical projects within the 
organization. 
“While he possesses many positive traits, I feel 
his strongest are integrity and professionalism,” 
Brusetti says. “Over the years, David has had 
many responsibilities at Doble, from managing 
a laboratory and conducting technical seminars 
to business development, and all duties are 
often simultaneously executed with the highest 
degree of professionalism.”
NETA members who don’t know him 
personally are likely to recognize him from 
training sessions and seminars. By sharing his 
insight and experience, Koehler has become 
something of a staple on the annual PowerTest 
Conference schedule. 
“I have supported PowerTest for more than 
15 years, and now I present all day Friday 
at the Doble Lab Seminar,” Koehler says. “I 
learned of NETA early on in my career — 
around 1998 — and NETA has played a big 
ALLIANCE RECOGNITION
AWARD HONOREE
IS DRIVEN PROFESSIONAL AND EDUCATOR
“DAVID’S PROFESSIONALISM AND 
COMBINATION OF TECHNICAL 
KNOWLEDGE AND BUSINESS ACUMEN 
MAKE HIM A KEY RESOURCE IN THE 
SUCCESS OF THE DOBLE ENGINEERING 
COMPANY.” 
 Robert Brusetti, Vice President of 
Professional Services, Doble Engineering
NETAWORLD • 129ALLIANCE RECOGNITION AWARD HONOREE IS DRIVEN PROFESSIONAL AND EDUCATOR
role in increasing myknowledge of the service 
industry. NETA continues to have a strategic 
role in the industry through its involvement in 
standard creation, the accreditation programs 
for technicians and companies, and the 
development of the handbook series. They 
provide stability for both the industry at large 
and for member companies.” He notes he has 
the utmost respect for the NETA organization 
and the staff. “I am honored to receive this 
award and look forward to much more 
involvement with NETA in the years to come.”
It’s not unusual for Koehler to be sought 
out to speak on various topics or be brought 
in to talk a customer through an issue. Jerry 
Olechiw, Vice President Global Sales and 
Marketing at Doble Engineering Company, 
says Koehler exudes professionalism in 
everything he does and is very thoughtful about 
his communications and training sessions. 
“Because of David’s outstanding interpersonal 
skills, listeners can be secure in knowing that he 
is transferring important knowledge. His ability 
to reference specific technical cases applicable 
to the subject at hand allows him to stand out 
among his peers.”
“David is an excellent trainer and educator. 
He is an integral part of Doble’s training 
curriculum,” Olechiw says. “His experience in 
oil laboratory analysis, business development, 
and asset management make him well rounded. 
His experience and knowledge are being shared 
throughout the industry, and we are very proud 
of his proactive engagement with NETA and 
other industry organizations.”
Paul Griffin, retired Vice President of 
Consulting and Testing Services at Doble, 
worked with Koehler for about 15 years, 
starting the day he hired Koehler as a 
laboratory manager in Indianapolis. Having a 
strong technical background such as Koehler 
MEET DAVID KOEHLER
Koehler is the Business Development Manager, Professional Services for Doble 
Engineering Company. He has 23 years of experience in the testing of insulating 
liquids and management of analytical laboratories. 
He has provided numerous technical presentations and published 
technical articles within the power industry and is an active 
contributor at NETA’s PowerTest Conference. Koehler is 
Vice President-elect for IEEE Member and Geographic 
Activities (MGA) and a member of IEEE’s Honor Society, 
HKN. Koehler served on the IEEE Board of Directors 
from 2019–2020 and will serve on the IEEE Board of 
Directors again in 2022. Koehler is a member of the 
ASTM D-27 Technical Committee on Electrical Insulating 
Liquids and Gases. He also serves as an Advisory Board 
Member for Engineering and Technology at Embry-Riddle 
Aeronautical University, Worldwide Campus. Koehler 
is a past Executive Committee Member of the 
Indiana American Chemical Society.
Dave received a BS in chemistry 
from Indiana University and 
obtained his MBA.
130 • SUMMER 2021 ALLIANCE RECOGNITION AWARD HONOREE IS DRIVEN PROFESSIONAL AND EDUCATOR
has keeps laboratories running well with high-
quality data and on-time performance, Griffin 
says. “It is helpful to know which tests are most 
appropriate to solve certain types of problems, 
and this is where David has always been 
supportive, working with our customers to help 
define the best program to meet their needs.”
Koehler remembers his first lab job as 
challenging. “For my first job out of school, I 
applied as a professional chemist at a lab within 
the electrical industry. Two months later, the lab 
manager quit and the position was offered to me 
— even though I had no experience. I felt like 
I was thrown to the wolves, and it was a steep 
learning curve with many lessons learned — 
especially the importance of testing, generating 
accurate results, understanding what the results 
mean, explaining the result implications to 
customers, and managing a staff.”
“Having easy access to review data against 
historic trends or against other data is critical 
today, and David’s strong background in 
diagnostics for condition assessment of electric 
apparatus serves the industry well,” Griffin 
says. “He is a great resource to help determine 
a program for reliability of electric apparatus or 
conduct troubleshooting when problems arise.”
While he is touted as an excellent resource and 
educator, Koehler says he lives by the advice he 
gives other electrical testing professionals. “It is 
so important to learn something new every day,” 
he says. “It doesn’t have to be big, but it keeps 
your mind sharp. That’s important in my job 
because most of my discussions are technical in 
nature, and the caller is usually looking for the 
solution to a problem. I also think it’s critical to 
put forth a solid effort every day.”
“A key issue in our industry is the knowledge 
gap that is being created by industry veterans 
retiring. The PowerTest conference is excellent 
because it allows new people to learn the latest 
trends at every level and also network with their 
peers,” Koehler adds. “NETA will continue to 
be important for future generations because its 
resources are beneficial to member companies 
— so much so that job boards often specify 
that a NETA Level 2 Certified Technician is 
required.” He encourages young technicians 
just entering the field to identify a mentor they 
can reach out to when questions arise.
“The focus of our industry is to provide safe 
and reliable power,” he notes. “As a young 
technician starting in this field, you have to 
learn various aspects of the power delivery 
system whether performing work for a utility 
or industrial customers. There is a difference 
between classroom and hands-on learning in 
the field, so network with others in the industry 
and attend as many webinars and seminars as 
possible to increase your knowledge level and 
learn the latest industry trends.”
An extensive inventory of over 200,000 sq. ft. across the southeast means the Southland Group has the 
products you need most in stock and ready to ship! Our team of experienced technicians provide on-site field 
service support and engineering services to ensure that your products are safe, reliable and service ready. 
Contact us today and let us create the solutions you need most!
NETA WINTER AD 2019 - option 1.indd 1 10/11/2019 3:19:48 PM
132 • SUMMER 2021 POWERTEST 2021
PowerTest 2021, NETA’s premier electrical maintenance and safety 
conference, ran live from March 8 through 11, 2021. Held virtually, 
PowerTest TV offered a live keynote, interactive sessions and panels, 
and a virtual trade show. 
“Our first virtual PowerTest conference was 
a huge success,” says Conference Committee 
Chair Ron Widup of Shermco Industries. 
“Despite the challenges of COVID-19, 
PowerTest TV delivered the high-caliber 
content attendees have come to expect from 
PowerTest. Live attendees had the opportunity 
to interact with speakers and other attendees 
through the chat feature during sessions and 
in the virtual networking lounge.
DID YOU 
MISS IT?
Don’t worry, 
you can still 
register for and 
access on-demand 
content until 
June 9, 2021
NETAWORLD • 133POWERTEST 2021
RECORD POWERTEST 
ATTENDANCE
596 
Attendees
43 
Sessions
34 
Speakers
POWERTEST TV FREE GIFT 
FRIDAY SOCIAL MEDIA 
WINNERS: 
• James Jurica: $100 Amazon gift card for 
commenting his most anticipated PowerTest 
TV session
• Thomas Cervantes: Bose headphones 
for commenting his questions about the 
PowerTest TV platform
POWERTEST TRADE SHOW
The PowerTest Trade Show is always one of 
the biggest highlights of the conference, and 
this year, PowerTest hosted its first-ever virtual 
trade show. Participants had the chance to win 
a $500 Amazon gift card by attending the trade 
show and engaging throughout the platform.
WINNERS OF NETA’S 
ANNUAL AWARDS
OUTSTANDING 
ACHIEVEMENT AWARD 
Neno Pasic, Tony 
Demaria Electric 
ALLIANCE 
RECOGNITION AWARD
David Koehler, 
Doble Engineering 
Company 
134 • SUMMER 2021 POWERTEST 2021
SAVE THE DATE
PowerTest will continue to offer 
PowerTest TV as asupplement to future 
in-person Conferences. PowerTest 2022 
will be held in Denver, Colorado, from 
February 28 through March 4, 2022.
KEYNOTE
Todd Conklin delivered the 
PowerTest 2021 Keynote on 
Safety in a Changing World
EARN CTDs AND CEUS 
PowerTest 2021 offered more industry credits 
and continuing education credits than ever 
before, all accessible from anywhere in the 
world. Registration remains open to allow 
unprecedented access to industry credits and 
continuing education credits for those who 
may have missed the live event.
17 EXHIBIT BOOTHS
2021
NETAWORLD • 135NETA ACCREDITED COMPANIES
A&F Electrical Testing, Inc.
80 Lake Ave S Ste 10
Nesconset, NY 11767-1017
(631) 584-5625
kchilton@afelectricaltesting.com
www.afelectricaltesting.com
A&F Electrical Testing, Inc.
80 Broad St Fl 5
New York, NY 10004-2257
(631) 584-5625
afelectricaltesting@afelectricaltesting.com
Florence Chilton
ABM Electrical Power Services, LLC
720 S Rochester Ste A
Ontario, CA 91761-8177
(301) 397-3500
abm.com/Electrical
ABM Electrical Power Services, LLC
6541 Meridien Dr
Suite 113
Raleigh, NC 27616
(919) 877-1008
brandon.davis@abm.com
Brandon Davis
ABM Electrical Power Services, LLC
2631 S. Roosevelt St
Tempe, AZ 85282
(602) 722-2423
ABM Electrical Power Services, LLC
3600 Woodpark Blvd Ste G
Charlotte, NC 28206-4210
(704) 273-6257
ABM Electrical Power Services, LLC
6940 Koll Center Pkwy Suite# 100
Pleasanton, CA 94566
(408) 466-6920
ABM Electrical Power Services, LLC
9800 E Geddes Ave Unit A-150
Englewood, CO 80112-9306
(303) 524-6560
ABM Electrical Power Services, LLC
3585 Corporate Court
San Diego, CA 92123-1844
(858) 754-7963
ABM Electrical Power Services, LLC
1005 Windward Ridge Pkwy
Alpharetta, GA 30005
(770) 521-7550
ABM Electrical Power Services, LLC
4221 Freidrich Lane Suite 170
Austin, TX 78744
(210) 347-9481
ABM Electrical Power Services, LLC
11719 NE 95th St. Ste H
Vancouver, WA 98682
(360) 713-9513
Paul.McKinley@abm.com
Paul McKinley
ABM Electrical Power Solutions
4390 Parliament Place
Suite S
Lanham, MD 20706
(240) 487-1900
ABM Electrical Power Solutions
3700 Commerce Dr # 901-903
Baltimore, MD 21227-1642
(410) 247-3300
ABM Electrical Power Solutions
317 Commerce Park Drive
Cranberry Township, PA 16066-6407
(724) 772-4638
christopher.smith@abm.com
Chris Smith - General Manager
ABM Electrical Power Solutions
814 Greenbrier Cir Ste E
Chesapeake, VA 23320-2643
(757) 364-6145
keone.castleberry@abm.com
Keone Castleberry
ABM Electrical Power Solutions
1817 O’Brien Road
Columbus, OH 43228
(724) 772-4638
www.abm.com
Absolute Testing Services, Inc.
8100 West Little York
Houston, TX 77040
(832) 467-4446
ap@absolutetesting.com
www.absolutetesting.com
Accessible Consulting Engineers, Inc.
1269 Pomona Rd Ste 111
Corona, CA 92882-7158
(951) 808-1040
info@acetesting.com
www.acetesting.com
Advanced Electrical Services
4999 - 43rd St. NE
Unit 143
Calgary, AB T2B 3N4
(403) 697-3747
accounting@aes-ab.com
Advanced Electrical Services Ltd.
9958 - 67 Ave
Edmonton, AB T6E 0P5
(403) 697-3747
www.aes-ab.com
Advanced Testing Systems
15 Trowbridge Dr
Bethel, CT 06801-2858
(203) 743-2001
pmaccarthy@advtest.com
www.advtest.com
Pat McCarthy
American Electrical Testing Co., LLC
25 Forbes Boulevard
Suite 1
Foxboro, MA 02035
(781) 821-0121
sblizard@aetco.us
www.aetco.us
Scott Blizard
American Electrical Testing Co., LLC
Green Hills Commerce Center
5925 Tilghman St Ste 200
Allentown, PA 18104-9158
(484) 538-2272
jmunley@aetco.us
Jonathan Munley
American Electrical Testing Co., LLC
34 Clover Dr
South Windsor, CT 06074-2931
(860) 648-1013
jpoulin@aetco.us
Gerald Poulin
American Electrical Testing Co., LLC
76 Cain Dr
Brentwood, NY 11717-1265
(631) 617-5330
bfernandez@aetco.us
Billy Fernandez
American Electrical Testing Co., LLC
91 Fulton St., Unit 4
Boonton, NJ 07005-1060
(973) 316-1180
jsomol@aetco.us
Jeff Somol
AMP Quality Energy Services, LLC
352 Turney Ridge Rd
Somerville, AL 35670
(256) 513-8255
brian@ampqes.com
Brian Rodgers
AMP Quality Energy Services, LLC
41 Peabody Street
Nashville, TN 37210
(629) 213-4855
Nick Tunstill
Apparatus Testing and Engineering
11300 Sanders Dr Ste 29
Rancho Cordova, CA 95742-6822
(916) 853-6280
jcarr@apparatustesting.com
www.apparatustesting.com
Jerry Carr
Apparatus Testing and Engineering
7083 Commerce Cir Ste H
Pleasanton, CA 94588-8017
(916) 853-6280
jcarr@apparatustesting.com
Jerry Carr
Applied Engineering Concepts
894 N Fair Oaks Ave.
Pasadena, CA 91103
(626) 389-2108
michel.c@aec-us.com
www.aec-us.com
Michel Castonguay
Applied Engineering Concepts
8160 Miramar Road
San Diego, CA 92126
(619) 822-1106
michel.c@aec-us.com
Michel Castonguay
BEC Testing
50 Gazza Blvd
Farmingdale, NY 11735-1402
(631) 393-6800
ddevlin@banaelectric.com
www.bectesting.com
Burlington Electrical Testing Co., LLC
300 Cedar Ave
Croydon, PA 19021-6051
(215) 826-9400
waltc@betest.com
www.betest.com
Walter P. Cleary
Burlington Electrical Testing Co., LLC
846 Waterford Drive
Delran, NJ 08075
(609) 267-4126
C.E. Testing, Inc.
6148 Tim Crews Rd
Macclenny, FL 32063-4036
(904) 653-1900
cetesting@hotmail.com
www.cetestinginc.com/
Mark Chapman
Capitol Area Testing, Inc.
P.O. Box 259
Suite 614
Crownsville, MD 21032
(757) 650-0740
carl@capitolareatesting.com
www.capitolareatesting.com
Carl VanHooijdonk
CE Power Engineered Services, LLC
4040 Rev Drive
Cincinnati, OH 45232
(800) 434-0415
info@cepower.net
Jim Cialdea
CE Power Engineered Services, LLC
480 Cave Rd
Nashville, TN 37210-2302
(615) 882-9455
dave.mitchell@cepower.net
Dave Mitchell
CE Power Engineered Services, LLC
40 Washington St
Westborough, MA 01581-1088
(508) 881-3911
jim.cialdea@cepower.net
Jim Cialdea
CE Power Engineered Services, LLC
9200 75th Avenue N
Brooklyn Park, MN 55428
(877) 968-0281
jason.thompson@cepower.net
Cameron Dooley
NETA ACCREDITED COMPANIES Setting the Standard
136 • SUMMER 2021 NETA ACCREDITED COMPANIES
NETA ACCREDITED COMPANIES Setting the Standard
CE Power Engineered Services, LLC
72 Sanford Drive
Gorham, ME 04038
(800) 649-6314
mike.roach@cepower.net
Michael Roach
CE Power Engineered Services, LLC
8490 Seward Rd.
Fairfield, OH 45011
(800) 434-0415
info@cepower.net
Jerry Daugherty
CE Power Engineered Services, LLC
1803 Taylor Ave.
Louisville, KY 40213
(800) 434-0415
Eric.croner@cepower.net
Eric Croner
CE Power Engineered Services, LLC
1200 W. West Maple Rd.
Walled Lake, MI 48390
(810) 229-6628
www.cepower.net
Ryan Wiegand
CE Power Engineered Services, LLC
10840 Murdock Drive
Knoxville, TN 37932
(800) 434-0415
don.williams@cepower.net
Don Williams
CE Power Engineered Services, LLC
3496 E. 83rd Place
Merrillville, IN 46410
(219) 942-2346
lucas.gallagher@cepower.net
Lucas Gallagher
CE Power Engineered Services, LLC
1260 Industrial Park
Eveleth, MN 55734
(218) 744-4200
Joseph Peterson
CE Power Solutions of Florida, LLC
3502 Riga Blvd., Suite C
Tampa, FL 33619
(866) 439-2992
robert.bordas@cepowersol.com
www.cepowersol.com
Robert Bordas
CE Power Solutions of Florida, LLC
3801 SW 47th Avenue Suite 505
Davie, FL 33314
(866) 439-2992
robert.bordas@cepowersol.com
Robert Bordas
Control Power Concepts
141 Quail Run Rd
Henderson, NV 89014
(702) 448-7833
jtravis@ctrlpwr.com
www.controlpowerconcepts.com
Dude Electrical Testing, LLC
145 Tower Drive, Unit 9
Burr Ridge, IL 60527-7840
(815) 293-3388
scott.dude@dudetesting.com
www.dudetesting.com
Scott Dude
Eastern High Voltage, Inc.
11A S Gold Dr
Robbinsville, NJ 08691-1685
(609) 890-8300
bobwilson@easternhighvoltage.com
www.easternhighvoltage.com
Robert Wilson
ELECT, P.C.
375 E. Third Street
Wendell, NC 27591
(919) 365-9775
btyndall@elect-pc.com
www.elect-pc.com
Barry W. Tyndall
Electek Power Services, Inc.
870 Confederation Street
Sarnia, ON N7T2E5
(519) 383-0333
tvanderheide@electek.ca
Tim Vanderheide
Electric Power Systems, Inc.
21 Millpark Ct
Maryland Heights, MO 63043-3536
(314) 890-9999
STL@epsii.com
www.epsii.com
James Vaughn
Electric Power Systems, Inc.
11211 E. Arapahoe Rd
Ste 108
Centennial, CO 80112
(720) 857-7273
den@epsii.comMike Benitez
Electric Power Systems, Inc.
120 Turner Road
Salem, VA 24153-5120
(540) 375-0084
rnk@epsii.com
Richard Kessler
Electric Power Systems, Inc.
1090 Montour West Ind Park
Coraopolis, PA 15108-9307
(412) 276-4559
PIT@epsii.com
Jon Rapuk
Electric Power Systems, Inc.
4300 NE 34th Street
Kansas City, MO 64117
(816) 241-9990
KAN@epsii.com
Rodrigo Lallana
Electric Power Systems, Inc.
1230 N Hobson St.
Suite 101
Gilbert, AZ 85233
(480) 633-1490
PHX@epsii.com
Mike Benitez
Electric Power Systems, Inc.
915 Holt Ave Unit 9
Manchester, NH 03109-5606
(603) 657-7371
MAN@epsii.com
Sam Bossee
Electric Power Systems, Inc.
3806 Caboose Place
Sanford, FL 32771
(407) 578-6424
ORL@epsii.com
Justin McGinn
Electric Power Systems, Inc.
1129 E Highway 30
Gonzales, LA 70737-4759
(225) 644-0150
BAT@epsii.com
Josh Galaz
Electric Power Systems, Inc.
684 Melrose Avenue
Nashville, TN 37211-3121
(615) 834-0999
NSH@epsii.com
James Vaughn
Electric Power Systems, Inc.
2888 Nationwide Parkway
2nd Floor
Brunswick, OH 44212
(330) 460-3706
CLE@epsii.com
Jon Rapuk
Electric Power Systems, Inc.
54 Eisenhower Lane North
Lombard, IL 60148
(815) 577-9515
CHI@epsii.com
George Bratkiv
Electric Power Systems, Inc.
1330 Industrial Blvd.
Suite 300
Sugar Land, TX 77478
(713) 644-5400
HOU@epsii.com
Electric Power Systems, Inc.
56 Bibber Pkwy # 1
Brunswick, ME 04011-7357
(207) 837-6527
BRU@epsii.com
Sam Bosse
Electric Power Systems, Inc.
11861 Longsdorf St
Riverview, MI 48193-4250
(734) 282-3311
DET@epsii.com
Greg Eakins
Electric Power Systems, Inc.
4416 Anaheim Ave. NE
Albuquerque, NM 87113
(505) 792-7761
ABQ@epsii.com
Mike Benitez
Electric Power Systems, Inc.
3209 Gresham Lake Rd.
Suite 155
Raleigh, NC 27615
(919) 322-2670
RAL@epsii.com
Yigitcan Unludag
Electric Power Systems, Inc.
5850 Polaris Ave., Suite 1600
Las Vegas, NV 89118
(702) 815-1342
LAS@epsii.com
Devin Hopkins
Electric Power Systems, Inc.
7925 Dunbrook Rd.
Suite G
San Diego, CA 92126
(858) 566-6317
SAN@epsii.com
Devin Hopkins
Electric Power Systems, Inc.
6679 Peachtree Industrial Dr.
Suite H
Norcross, GA 30092
(770) 416-0684
ATL@epsii.com
Justin McGinn
Electric Power Systems, Inc.
306 Ashcake Road suite A
Ashland, VA 23005
(804) 526-6794
RIC@epsii.com
Chris Price
Electric Power Systems, Inc.
7169 East 87th St.
Indianapolis, IN 46256
(317) 941-7502
Daniel Douglas
Electric Power Systems, Inc.
7308 Aspen Lane North
Suite 160
Brooklyn Park, MN 55428
(763) 315-3520
Paul Cervantez
Electric Power Systems, Inc.
140 Lakefront Drive
Cockeysville, MD 21030
(443) 689-2220
Chris Myers
Electric Power Systems, Inc.
783 N. Grove Rd Suite 101
Richardson, TX 75081
(214) 821-3311
Thomas Coon
NETAWORLD • 137NETA ACCREDITED COMPANIES
Electric Power Systems, Inc.
11912 NE 95th St. Suite 306
Vancouver, WA 98682
(855) 459-4377
VAN@epsii.com
Anthony Asciutto
Electric Power Systems, Inc.
Padre Mariano
272, Of. 602
Providencia, Santiago,   
Electrical & Electronic Controls
6149 Hunter Rd
Ooltewah, TN 37363-8762
(423) 344-7666
eecontrols@comcast.net
Michael Hughes
Electrical Energy Experts, LLC
W129N10818 Washington Dr
Germantown, WI 53022-4446
(262) 255-5222
tim@electricalenergyexperts.com
www.electricalenergyexperts.com
Tim Casey
Electrical Energy Experts, LLC
815 Commerce Dr.
Oak Brook, IL 60523
(847) 875-5611
Michael Hanek
Electrical Engineering & Service Co., Inc.
289 Centre St.
Holbrook, MA 02343
(781) 767-9988
jcipolla@eescousa.com
www.eescousa.com
Joe Cipolla
Electrical Equipment Upgrading, Inc.
21 Telfair Pl
Savannah, GA 31415-9518
(912) 232-7402
kmiller@eeu-inc.com
www.eeu-inc.com
Kevin Miller
Electrical Reliability Services
610 Executive Campus Dr
Westerville, OH 43082-8870
(877) 468-6384
info@electricalreliability.com
www.electricalreliability.com
Electrical Reliability Services
5909 Sea Lion Pl Ste C
Carlsbad, CA 92010-6634
(858) 695-9551
Electrical Reliability Services
1057 Doniphan Park Cir Ste A
El Paso, TX 79922-1329
(915) 587-9440
Electrical Reliability Services
6900 Koll Center Pkwy Ste 415
Pleasanton, CA 94566-3119
(925) 485-3400
Electrical Reliability Services
8500 Washington St NE Ste A6
Albuquerque, NM 87113-1861
(505) 822-0237
Electrical Reliability Services
2275 Northwest Pkwy SE Ste 180
Marietta, GA 30067-9319
(770) 541-6600
Electrical Reliability Services
12130 Mora Drive
Unit 1
Santa Fe Springs, CA 90670
(562) 236-9555
Electrical Reliability Services
400 NW Capital Dr
Lees Summit, MO 64086-4723
(816) 525-7156
Electrical Reliability Services
7100 Broadway Ste 7E
Denver, CO 80221-2900
(303) 427-8809
Electrical Reliability Services
2222 W Valley Hwy N Ste 160
Auburn, WA 98001-1655
(253) 736-6010
Electrical Reliability Services
221 E. Willis Road, Suite 3
Chandler, AZ 85286
(480) 966-4568
Electrical Reliability Services
1380 Greg St. Ste. 216
Sparks, NV 89431-6070
(775) 746-4466
Electrical Reliability Services
11000 Metro Pkwy Ste 30
Fort Myers, FL 33966-1244
(239) 693-7100
Electrical Reliability Services
245 Hood Road
Sulphur, LA 70665-8747
(337) 583-2411
wayne.beaver@vertivco.com
Electrical Reliability Services
9736 South Sandy Pkwy 500 West
Sandy, UT 84070
(801) 561-0987
Electrical Reliability Services
6351 Hinson Street, Suite A
Las Vegas, NV 89118-6851
(702) 597-0020
Electrical Reliability Services
36572 Luke Drive
Geismar, LA 70734
(225) 647-0732
www.electricalreliability.com
Electrical Reliability Services
9636 Saint Vincent Ave Unit A
Shreveport, LA 71106-7127
(318) 869-4244
Electrical Reliability Services
1426 Sens Rd. Ste. #5
La Porte, TX 77571-9656
(281) 241-2800
Electrical Reliability Services
9753 S. 140th Street, Suite 109
Omaha, NE 68138
(402) 861-9168
Electrical Reliability Services
190 E. Stacy Road
306 #374
Allen, TX 75002
(972) 788-0979
Electrical Reliability Services
4833 Berewick Town Ctr Drive
Ste E-207
Charlotte, NC 28278
(704) 583-4794
Electrical Reliability Services
324 S. Wilmington St.
Ste 299
Raleigh, NC 27601
(919) 807-0995
Electrical Reliability Services
8983 University Blvd
Ste. 104. #158
North Charleston, SC 29406
(843) 797-0514
Electrical Reliability Services
13720 Old St. Augustine Rd.
Ste. 8 #310
Jacksonville, FL 32258
(904) 292-9779
Electrical Reliability Services
4099 SE International Way Ste 201
Milwaukie, OR 97222-8853
(503) 653-6781
Electrical Testing and Maintenance Corp.
3673 Cherry Rd Ste 101
Memphis, TN 38118-6313
(901) 566-5557
r.gregory@etmcorp.net
www.etmcorp.net
Ron Gregory
Electrical Testing Solutions
2909 Greenhill Ct
Oshkosh, WI 54904-9769
(920) 420-2986
tmachado@electricaltestingsolutions.com
www.electricaltestingsolutions.com/
Tito Machado
Electrical Testing, Inc.
2671 Cedartown Hwy SE
Rome, GA 30161-3894
(706) 234-7623
scott@electricaltestinginc.com
www.electricaltestinginc.com
Jamie Dempsey
Elemco Services, Inc.
228 Merrick Rd
Lynbrook, NY 11563-2622
(631) 589-6343
courtney@elemco.com
www.elemco.com
Courtney Gallo
EnerG Test, LLC
206 Gale Lane
Kennett Square, PA 19348
(484) 731-0200
KMatthews@energtest.com
www.energtest.com
Energis High Voltage Resources
1361 Glory Rd
Green Bay, WI 54304-5640
(920) 632-7929
info@energisinc.com
www.energisinc.com
EPS Technology
37 Ozick Dr.
Durham, CT 06422
(203) 679-0145
www.eps-technology.com
Sean Miller
Giga Electrical & Technical Services, Inc.
5926 E. Washington Boulevard
Commerce, CA 90040
(323) 255-5894
gigaelectrical@gmail.com
www.gigaelectrical-ca.com/
Hermin Machacon
Grubb Engineering, Inc.
2727 North Saint Mary’s St.
San Antonio, TX 78212
(210) 658-7250
rgrubb@grubbengineering.com
www.grubbengineering.com
Robert Grubb
Halco Testing Services
5773 Venice Boulevard
Los Angeles, CA 90019
(323) 933-9431
www.halcotestingservices.com
Don Genutis
Hampton Tedder Technical Services
4563 State St
Montclair, CA 91763-6129
(909) 628-1256
chasen.tedder@hamptontedder.com
www.httstesting.com
Chasen Tedder
Hampton Tedder Technical Services
3747 W Roanoke Ave
Phoenix, AZ 85009-1359
(480) 967-7765
Linc McNitt
Hampton Tedder Technical Services
4113 Wagon Trail Ave.
Las Vegas, NV 89118
(702) 452-9200
Roger Cates
NETA ACCREDITEDto 
us in NFPA 70E. Those original steps were:
 1. Identifying the hazards and minimizing 
the risks (done)
 2. Establishing an electrically-safe work 
condition (done)
 3. Protecting employees, including workers 
on the project and other bystanders
 4. Planning all the tasks to be performed
 5. Anticipating unexpected events and 
have a plan to deal with them
 6. Ensuring qualifications and abilities of 
anyone working on the project
 7. Determine the condition of 
maintenance of electrical equipment 
 8. Using correct tools and appropriately 
rated portable meters
Stayed tuned for future issues of NETA World 
as we go through the balance of these steps to 
get the facility back up and running.
As for the culprit to all of this, Mickey the 
mouse? He, unfortunately, is not doing too 
well. Electricity is a dangerous thing, man.
Stay safe out there, turn it off, and Test Before 
Touch!Oh, Mickey — You Did it Now
Ron Widup is the Vice Chairman, 
Board of Directors, and Senior Advisor, 
Technical Services for Shermco Industries 
and has been with Shermco since 1983. 
He is a member of the NETA Board of 
Directors and Standards Review Council; 
a member of the Technical Committee 
on NFPA Standard for Electrical Safety in the Workplace 
(NFPA 70E); Principal member of the National Electrical 
Code (NFPA 70) Code Panel 11; Principal member and 
Chairman of the Technical Committee on Standard for 
Competency of Third-Party Evaluation Bodies (NFPA 
790); Principal member and Chairman of the Technical 
Committee on Recommended Practice and Procedures 
for Unlabeled Electrical Equipment Evaluation (NFPA 
791); a member of the Technical Committee Recommended 
Practice for Electrical Equipment Maintenance (NFPA 
70B); and Vice Chair for IEEE Std. 3007.3, Recommended 
Practice for Electrical Safety in Industrial and Commercial 
Power Systems. He is a member of the Texas State Technical 
College System (TSTC) Board of Regents, a NETA Certified 
Level 4 Senior Test Technician, State of Texas Journeyman 
Electrician, a member of the IEEE Standards Association, 
an Inspector Member of the International Association of 
Ron Widup and Jim White are NETA’s representatives to NFPA Technical Committee 70E, Electrical Safety Requirements 
for Employee Workplaces. Both gentlemen are employed by Shermco Industries in Dallas, Texas, a NETA Accredited Company.
Electrical Inspectors, and an NFPA Certified Electrical Safety 
Compliance Professional (CESCP).
James (Jim) R. White, Vice President 
of Training Services, has worked for 
Shermco Industries since 2001. He 
is a NFPA Certified Electrical Safety 
Compliance Professional and a NETA 
Level 4 Senior Technician. Jim is NETA’s 
principal member on NFPA Technical 
Committee NFPA 70E®, Electrical Safety in the Workplace; 
NETA’s principal representative on National Electrical Code® 
Code-Making Panel (CMP) 13; and represents NETA on 
ASTM International Technical Committee F18, Electrical 
Protective Equipment for Workers. Jim is Shermco Industries’ 
principal member on NFPA Technical Committee for NFPA 
70B, Recommended Practice for Electrical Equipment 
Maintenance and represents AWEA on the ANSI/ISEA 
Standard 203, Secondary Single-Use Flame Resistant 
Protective Clothing for Use Over Primary Flame Resistant 
Protective Clothing. An IEEE Senior Member, Jim was 
Chairman of the IEEE Electrical Safety Workshop in 2008 
and is currently Vice Chair for the IEEE IAS/PCIC Safety 
Subcommittee.
888.902.6111 | info@intellirentco.com | intellirentco.com
more than a transaction
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HOS TED BY
18 • SUMMER 2021 BEST PRACTICES FOR SETTING TRANSFORMER DIFFERENTIAL PROTECTION CT COMPENSATION
BY STEVE TURNER, Arizona Public Service Company
Historically, CT connections compensated for the phase shift across a 
transformer when applying differential protection prior to the advent 
of numerical transformer protection relays. For example, a delta-wye 
transformer would have wye connected CTs on the delta side and 
delta connected CTs on the wye side. The delta connected CTs have 
the same connection as the transformer delta connected winding on 
the wye side to account for the phase shift across the transformer (for 
example, Dab or Dac).
INTERNAL COMPENSATION 
FOR TRANSFORMER 
PHASE SHIFT
Numerical transformer protection relays 
mathematically compensate for the transformer 
phase shift internally. Use wye connected CTs 
for all transformer windings when applying 
numerical transformer protection relays. 
Figure 1 shows how one numerical transformer 
protection relay is configured to compensate 
for the phase shift across a two-winding 
BEST PRACTICES FOR 
SETTING TRANSFORMER 
DIFFERENTIAL PROTECTION 
CT COMPENSATION
RELAY COLUMN
Figure 1: Mathematical Compensation for 
Two-Winding Delta-Wye Transformer
transformer with delta-wye connected windings 
(delta winding is connected Dab).
Here are the equations used by the numerical relay 
for the wye connected CTs on the delta side of the 
transformer (not accounting for the tap settings):
IAW1relay = IAW1CT
IBW1relay = IBW1CT
ICW1relay = ICW1CT
The values on the left side of these equations 
represent the currents used internal to the relay for 
the differential protection calculations; the values 
on the right side represent the current measured by 
the CTs. Figure 2 shows the physical connections 
for the Dab connected delta winding. The current 
flowing in the individual windings of the delta 
winding are IA (H1), IB (H2) and IC (H3).
NETAWORLD • 19BEST PRACTICES FOR SETTING TRANSFORMER DIFFERENTIAL PROTECTION CT COMPENSATION
Therefore:
IAW1relay = IAW1CT = IA - IB
IBW1relay = IBW1CT = IB – IC
ICW1relay = ICW1CT = IC – IA
The phase-to-phase currents measured 
by the relay due to the delta connected 
transformer winding automatically eliminate 
any zero-sequence current in IA, IB, and IC as 
demonstrated by the following symmetrical 
component equations for IA and IB:
IA = I1 + I2 + I0
IB = a2*I1 + a*I2 + I0
Where:
I1 = Positive-Sequence Current
I2 = Negative-Sequence Current
I0 = Zero-Sequence Current
a=1 ej120deg
IA – IB = I1 + I2 + I0 – (a2*I1 + a*I2 + I0) = 
(1 – a2)*I1 + (1 – a)*I2
If there is a ground source (for example, zig-zag 
grounding transformer) within the differential 
zone of a delta winding, then a zero-sequence 
current filter is required. This is the only time 
compensation is required for the current measured 
on the delta side of the transformer. This is a special 
case, however, and outside the scope of this article.
Here are the equations used by the numerical 
relay for the wye connected CTs on the wye 
side of the transformer (again not accounting 
for the tap settings):
IAW2relay = (IAW2CT – IBW2CT)/√3
IBW2relay = (IBW2CT – ICW2CT)/√3
ICW2relay = (ICW2CT – IAW2CT)/√3
These equations are divided by the square root 
of 3 to properly account for the magnitude 
increase due to the subtraction of two phasors 
of equal magnitude separated by 120 degrees 
(that is, assuming a balanced system).
Now the internal relay currents are properly 
compensated to account for the phase shift 
across the two-winding delta-wye transformer, 
which is +30 degrees for the Dab connection.
CONCLUSIONCOMPANIES Setting the Standard
138 • SUMMER 2021 NETA ACCREDITED COMPANIES
Harford Electrical Testing Co., Inc.
1108 Clayton Rd
Joppa, MD 21085-3409
(410) 679-4477
testing@harfordtesting.com
www.harfordtesting.com
Vincent Biondine
High Energy Electrical Testing, Inc.
5042 Industrial Road, Unit D
Farmingdale, NJ 07727
(732) 938-2275
judylee@highenergyelectric.com
www.highenergyelectric.com
High Voltage Maintenance Corp.
5100 Energy Dr
Dayton, OH 45414-3525
(937) 278-0811
www.hvmcorp.com
High Voltage Maintenance Corp.
24 Walpole Park S
Walpole, MA 02081-2541
(508) 668-9205
High Voltage Maintenance Corp.
1052 Greenwood Springs Rd.
Suite E
Greenwood, IN 46143
(317) 322-2055
www.hvmcorp.com
High Voltage Maintenance Corp.
355 Vista Park Dr
Pittsburgh, PA 15205-1206
(412) 747-0550
High Voltage Maintenance Corp.
8787 Tyler Blvd.
Mentor, OH 44061
(440) 951-2706
www.hvmcorp.com
Greg Barlett
High Voltage Maintenance Corp.
24371 Catherine Industrial Dr Ste 
207
Novi, MI 48375-2422
(248) 305-5596
High Voltage Maintenance Corp.
3000 S Calhoun Rd
New Berlin, WI 53151-3549
(262) 784-3660
High Voltage Maintenance Corp.
1 Penn Plaza
Suite 500
New York, NY 10119
(718) 239-0359
www.hvmcorp.com
High Voltage Maintenance Corp.
29 Diana Court
Cheshire, CT 06410
(203) 949-2650
www.hvmcorp.com
Peter Dobrowolski
High Voltage Maintenance Corp.
941 Busse Rd
Elk Grove Village, IL 60007-2400
(847) 640-0005
High Voltage Maintenance Corp.
14300 Cherry Lane Court
Suite 115
Laurel, MD 20707
(410) 279-0798
www.hvmcorp.com
High Voltage Maintenance Corp.
10704 Electron Drive
Louisville, KY 40299
(859) 371-5355
Hood Patterson & Dewar, Inc.
850 Center Way
Norcross, GA 30071
(770) 453-1415
info@hoodpd.com
https://hoodpd.com/
Brandon Sedgwick
Hood Patterson & Dewar, Inc.
15924 Midway Road
Addison, TX 75001
(214) 461-0760
info@hoodpd.com
Hood Patterson & Dewar, Inc.
4511 Daly Dr.
Suite 1
Chantilly, VA 20151
(571) 299-6773
info@hoodpd.com
Hood Patterson & Dewar, Inc.
1531 Hunt Club Blvd
Ste 200
Gallatin, TN 37066
(615) 527-7084
info@hoodpd.com
Industrial Electric Testing, Inc.
11321 Distribution Ave W
Jacksonville, FL 32256-2746
(904) 260-8378
gbenzenberg@bellsouth.net
www.industrialelectrictesting.com
Gary Benzenberg
Industrial Electric Testing, Inc.
201 NW 1st Ave
Hallandale Beach, FL 33009-4029
(954) 456-7020
Industrial Tests, Inc.
4021 Alvis Ct Ste 1
Rocklin, CA 95677-4031
(916) 296-1200
greg@indtest.com
www.industrialtests.com
Greg Poole
Infra-Red Building and Power Service, Inc.
152 Centre St
Holbrook, MA 02343-1011
(781) 767-0888
Tom.McDonald@infraredbps.com
www.infraredbps.com
Thomas McDonald Sr.
J.G. Electrical Testing Corporation
3092 Shafto Road
Suite 13
Tinton Falls, NJ 07753
(732) 217-1908
h.trinkowsky@jgelectricaltesting.com
www.jgelectricaltesting.com
JET Electrical Testing
100 Lenox Drive
Suite 100
Lawrenceville, NJ 08648
(609) 285-2800
jvasta@jetelectricaltesting.com
jetelectricaltesting.com
Joe Vasta
KT Industries, Inc.
3203 Fletcher Drive
Los Angeles, CA 90065
(323) 255-7143
eric@kti.la
ktiengineering.com
Eric Vaca
M&L Power Systems, Inc.
109 White Oak Ln Ste 82
Old Bridge, NJ 08857-1980
(732) 679-1800
milind@mlpower.com
www.mlpower.com
Milind Bagle
Magna IV Engineering
1103 Parsons Rd. SW
Edmonton, AB T6X 0X2
(780) 462-3111
info@magnaiv.com
www.magnaiv.com
Virginia Balitski
Magna IV Engineering
141 Fox Cresent
Fort McMurray, AB T9K 0C1
(780) 791-3122
Ryan Morgan
Magna IV Engineering
3124 Millar Ave.
Saskatoon, SK S7K 5Y2
(306) 713-2167
info.saskatoon@magnaiv.com
Adam Jaques
Magna IV Engineering
96 Inverness Dr E Ste R
Englewood, CO 80112-5311
(303) 799-1273
info.denver@magnaiv.com
Kevin Halma
Magna IV Engineering
Avenida del Condor sur #590
Oficina 601
Huechuraba,   8580676
+(56) -2-26552600
info.chile@magnaiv.com
Harvey Mendoza
Magna IV Engineering
Unit 110, 19188 94th Avenue
Surrey, BC V4N 4X8
(604) 421-8020
info.vancouver@magnaiv.com
Rob Caya
Magna IV Engineering
Suite 200, 688 Heritage Dr. SE
Calgary, AB T2H 1M6
(403) 723-0575
info.calgary@magnaiv.com
Morgan MacDonnell
Magna IV Engineering
4407 Halik Street Building E
Suite 300
Pearland, TX 77581
(346) 221-2165
info.houston@magnaiv.com
Aric Proskurniak
Magna IV Engineering
10947 92 Ave
Grande Prairie, AB T8V 3J3
1.800.462.3157
info.grandeprairie@magnaiv.com
Matthew Britton
Magna IV Engineering
531 Coster St.
Bronx, NY 10474
(800) 462-3157
Info.newyork@magnaiv.com
Midwest Engineering Consultants, Ltd.
2500 36th Ave
Moline, IL 61265-6954
(309) 764-1561
m-moorehead@midwestengr.com
www.Midwestengr.com
Monte Moorehead
MTA Electrical Engineers
350 Pauma Place
Escondido, CA 92029
(760) 658-6098
tim@mtaee.com
Timothy G. Shaw
National Field Services
651 Franklin
Lewisville, TX 75057-2301
(972) 420-0157
eric.beckman@natlfield.com
www.natlfield.com
Eric Beckman
National Field Services
1760 W. Walker Street
Suite 100
League City, TX 77573
(800) 420-0157
Jonathan.wakeland@natlfield.com
Jonathan Wakeland
National Field Services
1405 United Drive
Suite 113-115
San Marcos, TX 78666
(800) 420-0157
matt.lacoss@natlfield.com
Matthew LaCoss
NETA ACCREDITED COMPANIES Setting the Standard
NETAWORLD • 139NETA ACCREDITED COMPANIES
National Field Services
3711 Regulus Ave.
Las Vegas, NV 89102
(888) 296-0625
tylor.pereza@natlfield.com
Tylor Pereza
National Field Services
2900 Vassar St. #114
Reno, NV 89502
(775) 410-0430
tylor.pereza@natlfield.com
Tylor Pereza
North Central Electric, Inc.
69 Midway Ave
Hulmeville, PA 19047-5827
(215) 945-7632
bjmessina@ncetest.com
www.ncetest.com
Robert Messina
Orbis Engineering Field Services Ltd.
#300, 9404 - 41st Ave.
Edmonton, AB T6E 6G8
(780) 988-1455
accountspayable@orbisengineering.net
www.orbisengineering.net
Orbis Engineering Field Services Ltd.
#228 - 18 Royal Vista Link NW
Calgary, AB T3R 0K4
(403) 374-0051
Amin Kassam
Orbis Engineering Field Services Ltd.
Badajoz #45, Piso 17
Las Condes
Santiago,   
+56 2 29402343
framos@orbisengineering.net
Felipe Ramos
Pace Technologies, Inc.
9604 - 41 Avenue NW
Edmonton, AB T6E 6G9
(780) 450-0404
www.pacetechnologies.com
Pace Technologies, Inc.
#10, 883 McCurdy Place
Kelowna, BC V1X 8C8
(250) 712-0091
Pacific Power Testing, Inc.
14280 Doolittle Dr
San Leandro, CA 94577-5542
(510) 351-8811
steve@pacificpowertesting.com
www.pacificpowertesting.com
Steve Emmert
Pacific Powertech Inc.
#110, 2071 Kingsway Ave.
Port Coquitlam, BC V3C 6N2
(604) 944-6697
www.pacificpowertech.ca
Josh Konkin
Phasor Engineering
Sabaneta Industrial Park #216
Mercedita, PR 00715
(787) 844-9366 
rcastro@phasorinc.com
www.phasorinc.com
Rafael Castro
Potomac Testing
1610 Professional Blvd Ste A
Crofton, MD 21114-2051
(301) 352-1930
kbassett@potomactesting.com
www.potomactesting.com
Ken Bassett
Potomac Testing
1991 Woodslee Dr
Troy, MI 48083-2236
(248) 689-8980
ldetterman@northerntesting.com
Lyle Detterman
Potomac Testing
12342 Hancock St
Carmel, IN 46032-5807
(317) 853-6795
Potomac Testing
1130 MacArthur Rd.
Jeffersonville, OH 43128
Power Engineering Services, Inc.
9179 Shadow Creek Ln
Converse, TX 78109-2041
(210) 590-4936
dstaudt@pe-svcs.com
www.pe-svcs.com
Daniel Staudt
Power Engineering Services, Inc.
1 Ellis Road, Suite 100
Friendswood, TX 77546
(210) 590-4936
Adam Straub
Power Products & Solutions, LLC
6605 W WT Harris Blvd
Suite F
Charlotte, NC 28269
(704) 573-0420 x12 
adis.talovic@powerproducts.biz
www.powerproducts.biz
Adis Talovic
Power Products & Solutions, LLC
13 Jenkins Ct
Mauldin, SC 29662-2414
(800) 328-7382
raymond.pesaturo@powerproducts.biz
Raymond Pesaturo
Power Products & Solutions, LLC
9481 Industrial Center Dr.
Unit 5
Ladson, SC 29456
(844) 383-8617
www.powerproducts.biz
Power Solutions Group, Ltd.
425 W Kerr Rd
Tipp City, OH 45371-2843
(937) 506-8444
bwilloughby@powersolutionsgroup.com
www.powersolutionsgroup.com
Barry Willoughby
Power Solutions Group, Ltd.
251 Outerbelt St.
Columbus, OH 43213
(614) 310-8018
sspohn@powersolutionsgroup.com
Power Solutions Group, Ltd.
5115 Old Greenville Highway
Liberty, SC 29657
(864)540-8434
fcrawford@powersolutionsgroup.com
Anthony Crawford
Power Solutions Group, Ltd.
172 B-Industrial Dr.
Clarksville, TN 37040
(931) 572-8591
Chris Brown
Power System Professionals, Inc.
429 Clinton Ave
Roseville, CA 95678
(866) 642-3129
jburmeister@powerpros.net
James Burmeister
Power Systems Testing Co.
4688 W Jennifer Ave Ste 108
Fresno, CA 93722-6418
(559) 275-2171 ext 15 
dave@pstcpower.com
www.powersystemstesting.com
David Huffman
Power Systems Testing Co.
600 S Grand Ave Ste 113
Santa Ana, CA 92705-4152
(714) 542-6089
Power Systems Testing Co.
6736 Preston Ave Ste E
Livermore, CA 94551-8521
(510) 783-5096
Power Test, Inc.
2200 Highway 49 S
Harrisburg, NC 28075-7506
(704) 200-8311
rich@powertestinc.com
www.powertestinc.com
Rick Walker
PowerSouth Testing, LLC
240 Pine Pitch Road
Cedartown, GA 30125
(678) 901-0205
samuel.townsend@
powersouthtesting.com
www.powersouthtesting.com
Precision Testing Group
5475 Highway 86 Unit 1
Elizabeth, CO 80107-7451
(303) 621-2776
office@precisiontestinggroup.com
www.precisiontestinggroup.com
Premier Power Maintenance Corporation
4035 Championship Drive
Indianapolis, IN 46268
(317) 879-0660
kevin.templeman@premierpower.us
Premier Power Maintenance Corporation
2725 Jason Rd
Ashland, KY 41102-7756
(606) 929-5969
jay.milstead@premierpower.us
Jason Milstead
Premier Power Maintenance Corporation
3066 Finley Island Cir NW
Decatur, AL 35601-8800
(256) 355-1444
johnnie.mcclung@premierpower.us
Johnnie McClung
Premier Power Maintenance Corporation
7262 Kensington Rd.
Brighton, MI 48116
(517) 715-9997
steve.monte@premierpower.us
Steve Monte
Premier Power Maintenance Corporation
1901 Oakcrest Ave., Suite 6
Saint Paul, MN 55113
(612) 430-0209
Zac.mrdgenovich@premierpower.us
Josh Vareberg
Premier Power Maintenance Corporation
119 Rochester Dr.
Louisville, KY 40214
(256) 200-6833
Jeremiah.evans@premierpower.us
Jeremiah Evans
QP Testing, LLC
3535 165th Street
Hammond, IN 46323
(219) 844-9214
spioppo@qp-testing.com
Steve Pioppo
RESA Power Service
50613 Varsity Ct.
Wixom, MI 48393
(248) 313-6868
www.resapower.com
RESA Power Service
3890 Pheasant Ridge Dr. NE
Suite 170
Blaine, MN 55449
(763) 784-4040
Michael.mavetz@resapower.com
Mike Mavetz
NETA ACCREDITED COMPANIES Setting the Standard
140 • SUMMER 2021 NETA ACCREDITED COMPANIES
RESA Power Service
4540 Boyce Parkway
Cleveland, OH 44224
(800) 264-1549
www.resapower.com
RESA Power Service
19621 Solar Circle, 101
Parker, CO 80134
(303) 781-2560
jody.medina@resapower.com
Jody Medina
RESA Power Service
40 Oliver Terrace
Shelton, CT 06484-5336
(800) 272-7711
RESA Power Service
13837 Bettencourt Street
Cerritos, CA 90703
(800) 996-9975
www.resapower.com
RESA Power Service
2390 Zanker Road
San Jose, CA 95131
(800) 576-7372
RESA Power Service
1401 Mercantile Court
Plant City, FL 33563
(813) 752-6550
RESA Power Service
6268 Route 31
Cicero, NY 13039
(315) 699-5563
RESA Power Service
#181-1999 Savage Road,
Richmond, BC V6V OA5
(604) 303-9770
Gilda Pereira
RESA Power Service
3190 Holmgren Way
Green Bay, WI 54304
(920) 639-0742
kevin.carr@resapower.com
Kevin Carr
Reuter & Hanney, Inc., a CE Power 
Company
4089 Landisville Rd.
Doylestown, PA 18902
(215) 364-5333
www.reuterhanney.com
Reuter & Hanney, Inc., a CE Power 
Company
11620 Crossroads Cir
Middle River, MD 21220-2874
(410) 344-0300
Peter Earlston
REV Engineering Ltd.
3236 - 50 Avenue SE
Calgary, AB T2B 3A3
(403) 287-0156
www.reveng.ca
Roland Nicholas Davidson, IV
Rondar Inc.
333 Centennial Parkway North
Hamilton, ON L8E2X6
(905) 561-2808
rshaikh@rondar.com
www.rondar.com
Rajeel Shaikh
Rondar Inc.
9-160 Konrad Crescent
Markham, ON L3R9T9
(905) 943-7640
Saber Power Field Services, LLC
9841 Saber Power Ln
Rosharon, TX 77583-5188
(713) 222-9102
bbodine@saberpower.com
www.saberpowerfieldservices.com
Saber Power Field Services, LLC
9006 Western View
Helotes, TX 78023
(210) 444-9514
www.saberpowerfieldservices.com
Saber Power Field Services, LLC
1908 Lone Star Rd. Suite A-D
Mansfield, TX 76063
(682) 518-3676
www.saberpowerfieldservices.com
Saber Power Field Services, LLC
433 Sun Belt Dr. Suite C
Corpus Christi, TX 78408
(361) 452-1695
www.saberpowerfieldservices.com
Saber Power Field Services, LLC
6097 Old Jefferson Hwy
Geismar, LA 70734
(877) 912-9102
www.saberpowerfieldservices.com
Saber Power Field Services, LLC
9672 IH-10
Orange, TX 77632
(346) 335-7011
www.saberpowerfieldservices.com
Scott Testing, Inc.
245 Whitehead Rd
Hamilton, NJ 08619
(609) 689-3400
rsorbello@scotttesting.com
www.scotttesting.com
Russ Sorbello
Sentinel Field Services, LLC
7517 E Pine St
Tulsa, OK 74115-5729
(918) 359-0350
info@sentfs.com
www.sentfs.com
Shermco Industries
2425 E Pioneer Dr
Irving, TX 75061-8919
(972) 793-5523
info@shermco.com
www.shermco.com
Shermco Industries
112 Industrial Drive
Minooka, IL 60447-9557
(815) 467-5577
info@shermco.com
Shermco Industries
233 Faithfull Cr.
Saskatoon, SK S7K 8H7
(306) 955-8131
Shermco Industries
2231 E Jones Ave Ste A
Phoenix, AZ 85040-1475
(602) 438-7500
info@shermco.com
Shermco Industries
1711 Hawkeye Dr.
Hiawatha, IA 52233
(319) 377-3377
info@shermco.com
Shermco Industries
1705 Hur Industrial Blvd
Cedar Park, TX 78613-7229
(512) 267-4800
info@shermco.com
Shermco Industries
3434 25th Street NE
Calgary, AB T1Y 6C1
(403) 769-9300
Shermco Industries
5145 Beaver Dr
Johnston, IA 50131
(515) 265-3377
info@shermco.com
Shermco Industries
4510 South 86th East Ave.
Tulsa, OK 74145
(918) 234-2300
info@shermco.com
Shermco Industries
1375 Church Avenue
Winnipeg, MB R2X 2T7
(204) 925-4022
Shermco Industries
1033 Kearns Crescent
RM of Sherwood, SK S4K 0A2
(306) 949-8131
Shermco Industries
33002 FM 2004
Angleton, TX 77515-8157
(979) 848-1406
info@shermco.com
Shermco Industries
12000 Network Blvd
Buidling D, Suite 410
San Antonio, TX 78249-3354
(210) 877-9090
info@shermco.com
Shermco Industries
3731 - 98 Street
Edmonton, AB T6E 5N2
(780) 436-8831
Shermco Industries
417 Commerce Street
Tallmadge, OH 44278
(614) 836-8556
info@shermco.com
Shermco Industries
3807 S Sam Houston Pkwy W
Houston, TX 77056
(281) 835-3633
info@shermco.com
Shermco Industries
7050 South109th Ave
La Vista, NE 68128
(402) 933-8988
info@shermco.com
Shermco Industries
1301 Hailey St.
Sweetwater, TX 79556
(325) 236-9900
info@shermco.com
Shermco Industries
2901 Turtle Creek Dr.
Port Arthur, TX 77642
(409) 853-4316
info@shermco.com
Shermco Industries
5145 NW Beaver Dr.
Johnston, IA 50131
(515) 265-3377
info@shermco.com
Shermco Industries
998 E. Berwood Ave.
Saint Paul, MN 55110
(651) 484-5533
info@shermco.com
Shermco Industries
37666 Amrhein Rd
Livonia, MI 48150
(734) 469-4050
Shermco Industries
1720 S. Sonny Ave.
Gonzales, LA 70737
(225) 647-9301
info@shermco.com
Shermco Industries
7136 Weddington Rd #128
Concord, NC 28027
(910) 568-1053
info@shermco.com
Shermco Industries
9475 Old Hwy 43
Creola, AL 36525
(251) 679-3224
Shermco Industries
5211 Linbar Dr. Suite 507
Nashville, TN 37211
(615) 928-1182
info@shermco.com
Shermco Industries
#307-2999 Underhill Ave
Burnaby, BC V5A 3C2
(972) 793-5523
Brad Wager
NETA ACCREDITED COMPANIES Setting the Standard
NETAWORLD • 141NETA ACCREDITED COMPANIES
Shermco Industries
1411 Twin Oaks Street
Wichita Falls, TX 76302
(972) 793-5523
Trey Ingram
Shermco Industries
11800 Jordy Rd.
Midland, TX 79707
(972) 793-5523
Trey Ingram
Shermco Industries
6551 S Revere Parkway
Suite 275
Centennial, CO 80111
(877) 456-1342
www.shermco.com
Sigma Six Solutions, Inc.
2200 W Valley Hwy N Ste 100
Auburn, WA 98001-1654
(253) 333-9730
jwhite@sigmasix.com
www.sigmasix.com
John White
Sigma Six Solutions, Inc.
www.sigmasix.com
Quincy, WA 98848
(253) 333-9730
Chris Morgan
Southern New England 
Electrical Testing, LLC
3 Buel St Ste 4
Wallingford, CT 06492-2395
(203) 269-8778
www.sneet.org
John Stratton
Star Electrical Services & General 
Supplies, Inc.
PO Box 814
Las Piedras, PR 00771
(787) 716-0925
ahernandez@starelectricalpr.com
www.starelectricalpr.com
Aberlardo Hernandez
Taifa Engineering Ltd.
9734-27 AveNW
Edmonton, AB T6N 1B2
(780) 405-4608
fsteyn@taifaengineering.com
Taurus Power & Controls, Inc.
9999 SW Avery St
Tualatin, OR 97062-9517
(503) 692-9004
powertest@tauruspower.com
www.tauruspower.com
Rob Taurus
Taurus Power & Controls, Inc.
19226 66th Ave S. #L102
Kent, WA 98032-2197
(425) 656-4170
powertest@tauruspower.com
TAW Technical Field Services, Inc.
5070 Swindell Rd
Lakeland, FL 33810-7804
(863) 686-5667
www.tawinc.com
Tidal Power Services, LLC
4211 Chance Ln
Rosharon, TX 77583-4384
(281) 710-9150
monty.janak@tidalpowerservices.com
www.tidalpowerservices.com
Monty Janak
Tidal Power Services, LLC
8184 Highway 44 Ste 105
Gonzales, LA 70737-8183
(225) 644-8170
Darryn Kimbrough
Tidal Power Services, LLC
1056 Mosswood Dr
Sulphur, LA 70665-9508
(337) 558-5457
Monty Janak
Tidal Power Services, LLC
1806 Delmar Drive
Victoria, TX 77901
(281) 710-9150
monty@tps03.com
Monty Janak
Titan Quality Power Services, LLC
1501 S Dobson Street
Burleson, TX 76028
(866) 918-4826
www.titanqps.com
Titan Quality Power Services, LLC
7630 Ikes Tree Drive
Spring, TX 77389
(281) 826-3781
Titan Quality Power Services, LLC
7000 Meany Ave.
Bakersfield, CA 93308
(661) 589-0400
Tony Demaria Electric, Inc.
131 W F St
Wilmington, CA 90744-5533
(310) 816-3130
neno@tdeinc.com
www.tdeinc.com
Neno Pasic
Utilities Instrumentation 
Service - Ohio, LLC
998 Dimco Way
Centerville, OH 45458
(937) 439-9660
www.uiscorp.com
Utilities Instrumentation Service, Inc.
2290 Bishop Cir E
Dexter, MI 48130-1564
(734) 424-1200
gary.walls@UIScorp.com
www.uiscorp.com
Gary Walls
Utility Service Corporation
PO Box 1471
Huntsville, AL 35807
(256) 837-8400
apeterson@utilserv.com
www.utilserv.com
Alan D. Peterson
Western Electrical Services
14311 29th St E
Sumner, WA 98390-9690
(253) 891-1995
dhook@westernelectricalservices.com
www.westernelectricalservices.com
Dan Hook
Western Electrical Services
12794 Currie Court
Livonia, MI 48150
(810) 720-2280
mramieh@powertechservices.com
Western Electrical Services
5680 S 32nd St
Phoenix, AZ 85040-3832
(602) 426-1667
www.westernelectricalservices.com
Western Electrical Services
3676 W California Ave Ste C106
Salt Lake City, UT 84104-6533
(888) 395-2021
www.westernelectricalservices.com
Western Electrical Services
4510 NE 68th Dr Unit 122
Vancouver, WA 98661-1261
(888) 395-2021
Jason Carlson
Western Electrical Services
5505 Daniels St.
Chino, CA 91710
(602) 426-1667
Matt Wallace
Western Electrical Services
620 Meadow Ln.
Los Alamos, NM 87547
(505) 469-1661
Western Electrical Services
8985 Double Diamond Pkwy, #10B
Reno, NV 98521
(602) 426-1667
Matt Wallace
Western Electrical Services
5385 Gateway Boulevard #19-21
Lakeland, FL 33811
(810) 720-2280
NETA ACCREDITED COMPANIES Setting the Standard
142 • SUMMER 2021 ADVERTISERS
INDEPENDENT NETA 
ACCREDITED COMPANIES
Absolute Testing Services Inc. . . . . . . . . . . . . . . . . . . . . . . . 65
American Electrical Testing Co., LLC . . . . . . . . . . . . . . . 93
Apparatus Testing and Engineering . . . . . . . . . . . . . . . . . 105
Eastern High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Electrical Reliability Services (Vertiv) . . . . . . . . . . . . . . . 119
Electrical Energy Experts, Inc. . . . . . . . . . . . . . . . . . . . . . . . . 6
Elemco Services Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
EnerG Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Harford Electrical Testing Co. . . . . . . . . . . . . . . . . . . . . . . 15
High Voltage Maintenance Corp. . . . . . . . . . . . . . . . . . . . 74
Industrial Electrical Testing, Inc. . . . . . . . . . . . . . . . . . . . 118
Infra-Red Building and Power Service, Inc. . . . . . . . . . . . 92
JET Electrical Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
North Central Electric, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . 15
Orbis Engineering Field Services LTD . . . . . . . . . . . . . . . 24
Potomac Testing, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Power Products & Solutions, Inc. . . . . . . . . . . . . . . . . . . . . 74
Power Systems Testing Co. . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scott Testing Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Shermco Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Sigma Six Solutions, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Taurus Power & Controls Inc.. . . . . . . . . . . . . . . . . . . . . . . 33
Utilities Instrumentation Service . . . . . . . . . . . . . . . . . . . . . 6
ADVERTISERS
MANUFACTURERS AND 
OTHER SERVICE PROVIDERS 
Advanced Test Equipment Rentals (ATE Corp) . . . . . . . . . . . . . . 75
AEMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Aero Tech Laboratories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
AVO Training Institute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
BCS Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Belyea Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Bullock Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Circuit Breaker Sales Co., Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ECP Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ETI Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
High Voltage Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
High Voltage Electric Service, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
HV Diagnostics, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Intellirent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Megger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover, 41
National Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
NETA ANSI/NETA ATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NETA Handbook Series III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
NETA PowerTest 2022 Call for Exhibitors . . . . . . . . . . . . . . . . . . . 73
NETA PowerTest 2022 Call for Sponsors . . . . . . . . . . . . . . . . . . . . 17
NETA PowerTest 2022 Save the Date . . . . . . . . . . . . . . . . . . . . . . . 85
OMICRON electronics Corp. USA . . . . . . . . . . . . . . . . . Back Cover
Phoenix Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Phenix Technologies, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Protec Equipment Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Quality Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Raytech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
Sertec . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Solid State Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Southland Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Technitrol, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Thyritronics, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Utility Relay Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
This issue’s advertisers are identified below. 
Pleasethank these advertisers by telling them 
you saw their advertisement in NETA World.
Winding Resistance with 
Core Demagnetization
Current Transformer Test Sets
Why Raytech?
99% of All Raytech Equipment Sold is Still in Operation Today 
Over 20 years of innovative design and manufacturing means Raytech's equipment is built for the 
harsh environments of the testing industry. Your test equipment is assured to be in service for a long time. 
5-Year Standard Warranty 
The 5-Year Standard Warranty means years of trouble-free operation, without instrument replacement costs. 
You can be confident in our instruments’ performance for years to come. 
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Raytech supports every product we’ve ever introduced. Your equipment will remain functional, even after 
it is no longer being sold. We fully support all of our products for the entire time you own them. 
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• No-charge service evaluations
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Five Product Lines: Straight-Forward, Easy to Set Up, and Easy to Use 
Single and 3-Phase Ratiometers
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Toll Free: 888 484 3779 | Phone 267 404 2676 
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www.RaytechUSA.com
10A and 200A Contact Resistance
RaytechUSA.com Toll Free: 888 484 3779 | Phone: 267 404 2676 
118 South 2nd Street, Perkasie, PA 18944
My All-rounder for Maintenance and 
Commissioning testing
Logan Merrill 
Application Specialist 
Substation Testing
As a testing engineer in the field, I need one multi-functional testing system 
that I can use to perform all of my maintenance and commissioning tests on 
power and instrument transformers, grounding systems and circuit breakers. 
With 800 A, 2 kV and a broad variety of accessories for every application area, 
the CPC 100 is a perfect solution for my daily work – whether it is for quick 
checks or to perform complex diagnosis. 
And this experience is one which I share with thousands of CPC users 
worldwide.
www.omicronenergy.com/CPC100
AD21014-CPC100-NETA-8x10,5-ENU.indd 1 2021-03-04 14:20:33The delta winding currents should not be 
compensated as demonstrated above (that is, 
the delta winding is the reference for the relay 
internal current calculations). A common 
mistake is to assume that any winding can be 
chosen as the reference winding. However, then 
the other winding can always be rotated via 
internal compensation so that the calculated 
currents are 180 degrees out of phase for 
through-current conditions (such as load 
or faults external to the zone of differential 
protection). It is possible, and has happened, 
that if the reference winding is arbitrarily chosen, 
then the differential protection can misoperate.
Steve Turner is in charge of system 
protection for the Fossil Generation 
Department at Arizona Public Service 
Company in Phoenix. Steve worked as a 
consultant for two years, and held positions 
at Beckwith Electric Company, GEC 
Alstom, SEL, and Duke Energy, where he 
developed the first patent for double-ended fault location on 
overhead high-voltage transmission lines and was in charge 
of maintenance standards in the transmission department for 
protective relaying. Steve has BSEE and MSEE degrees from 
Virginia Tech University. Steve is an IEEE Senior Member and 
a member of the IEEE PSRC, and has presented at numerous 
conferences.
RELAY COLUMN
H3
H2
H1
Figure 2: Dab Connected Delta Winding
4701 Spartan Drive • Denton, TX 76207
(877-874-7349) • Phone: 940-243-3731 • Fax: 940-387-8277
Email: info@solidstaterepair.com • Web: www.solidstaterepair.com
We Buy, Sell, Trade, Calibrate, Repair
Featuring quality, reliable, on-time service and support for all brands 
and types of solid state power electronics.
Power electronics are our business 
Let us suppoort you with our quality repair, calibration and servicing 
of your solid state equipment. We also buy, sell and trade:
• Communications devices for power equipment
• Protective relays
• Circuit breaker trip devices
• Motor overload relays
• Rating plugs
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NOW
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SSER NETA Ad 2007 5/3/07 2:52 PM Page 1
SolidStateExchange_FP_NETA_SU13.indd 1 5/16/13 5:10 PM
NETAWORLD • 21THE LIGHTS ARE STILL ON!
BY DON GENUTIS, Halco Testing Services
The technician’s job is usually to ensure the lights are on, but we often 
need to shut a facility down to perform much needed outage-based 
maintenance. This switching activity is often straightforward, but when 
the electrical system is complex and several issues exist, unexpected events 
can occur.
Our team was recently fortunate to be awarded 
a major contract to provide preventive 
maintenance services for a large, critical facility 
that had deferred maintenance for three 
decades. When we initially walked down the 
facility, we recognized some of our original 
1990 acceptance testing stickers. In addition 
to the likelihood of typical problems due to 
this lack of attention to maintenance, other red 
flags began to surface as we began our initial 
fact-finding. 
INFORMATION GATHERING
Starting at the main 12kV outdoor switchgear, 
the breaker labeling did not match the single-
line drawings, which only indicated two 
feeders. However, the switchgear labeling 
indicated two mains and four feeders. Although 
the logical layout of the gear seemed to indicate 
one main, the labeling implied there could be 
a utility main in series with a customer main. 
The facility management firm had only been 
responsible for the system for a few years, and 
they had no idea how the medium-voltage 
system was configured. For that matter, they 
really did not know how many unit substations 
existed or where they were located. Additional 
drawings were located showing a third feeder, 
and it was determined that:
• Feeder 1 fed three unit substations via a 
loop of SF6 switches.
THE LIGHTS 
ARE STILL ON!
IN THE FIELD
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26
22 • SUMMER 2021 THE LIGHTS ARE STILL ON!
IN THE FIELD
• Feeder 2 fed three separate unit 
substations, also via a loop of SF6 switches. 
• The feeder 1 and feeder 2 loops could be 
connected via the SF6 switches. 
• The newly discovered feeder 3 fed two 
separate unit substations via two SF6 
switches. 
• One eventually located, difficult-to-
find feeder fed a separate, non-critical 
transformer, so it cautiously seemed the 
mystery was potentially solved.
PD TESTING
On-line partial discharge testing was the 
first activity chosen to glean a picture of the 
overall insulation condition and to gain better 
understanding of the facility. Additionally, 
we hoped to detect any defects prior to the 
scheduled maintenance outages to be prepared 
for remedial actions. 
The cable systems were determined to be in good 
condition, several SF6 switches were in need of 
gas, and the transformers were in good condition. 
And then there was the outdoor switchgear. 
The outdoor gear looked like a scene from 
“The Adam’s Family” — cobwebs and spiders 
everywhere, and a quarter-inch of dirt on the floor 
and all horizontal surfaces including relay and 
meter covers. Touching the enclosure filters caused 
them to immediately fall apart to dust. Caution 
was required just to walk around, all the while 
keeping an eye out for Uncle Fester to appear.
Moderate ultrasonic signals from the potential 
transformers were detected and light ultrasonic 
signals were present from some breaker 
compartments. This information would be 
used later during the upcoming outages to 
focus visual inspections on these areas.
PLANNING THE OUTAGES 
A series of four, late-night, four-hour 
maintenance outages were carefully planned. 
With such a short outage window, equipment 
and personnel would need to be staged and 
ready to go to work as soon as safely possible. 
The first night was planned to be a facility-wide 
outage to primarily service the main(s) and bus. 
Additionally, the two feeder-3 unit substations 
would be serviced, and all eight SF6 switches 
would be pressurized to normal gas levels. 
Technicians staged at the unit substations would 
be safe from the work at the main switchgear 
because they had their own dedicated SF6 switch 
that could easily provide local isolation for them.
In the final days before the outage, the utility 
became concerned with their ability to support 
the facility’s request for a temporary utility 
disconnect and to maintain their sections of the 
switchgear. During the call, it became apparent 
that the utility did not understand how the 
switchgear was fed and why two mains were 
present. Solving that mystery would need to be 
accomplished by opening the devices during 
the outage, seeing what loads are removed, and 
following the bus routing. We would also have 
to ensure that the second main was not a separate 
power input feed.
Meanwhile, without our input, the customer 
coordinated with a generator rental vendor 
to stage a 12kV, 2MW generator at the 
outdoor substation in case a breaker problem 
was encountered. We later observed that the 
vendor supplied 600V cable, so fortunately, the 
generator was not needed.
SWITCHING
Prior to the outage, we conducted a safety 
meeting and laid out the teams: 
At the main switchgear, we stationed three 
techs on the bus, two techs on breakers, and 
one relay tech. One tech was dedicated to 
the SF6 switches. Three technicians were 
stationed at each of the two unit substations. 
We provided an extra tech in case unexpected 
problems arose, and the team was supported by 
a project manager.
When the customer gave the word to 
commence, we began opening the feeders to 
NETAWORLD • 23THE LIGHTS ARE STILL ON!
see what areas would be affected. Feeder 1 
and feeder 2 both dropped the main halves 
of the facility as expected. When feeder 3 was 
dropped, we phoned the techs to verify the 
outage to their areas, but they indicated the 
lights were still on. Feeder3 obviously fed a 
different part of the facility. We proceeded to 
dump feeder 4, expecting favorable results, but 
a phone call to the technicians indicated their 
lights were still on, as well. For a moment, 
we thought it might not be possible to de-
energize feeder 3, but we proceeded to drop 
the second main, which successfully turned 
the lights off. Turns out the second main was 
actually feeder 3. We continued to drop the 
real main and proceeded with our work.
OBSERVATIONS
Once things settled down after the initial 
surprises, we were able to successfully perform 
the intended services. Results of the maintenance 
activities revealed many problems including:
• Both potential transformers showed 
damage from partial discharge activity.
Partial Discharge Damage (blue arrow) 
and Verdigris (orange arrow)
· Many of the medium-voltage insulators 
displayed partial discharge damage and 
signs that aggressive discharges were 
sparking to the breaker frames.
Evidence of Heavy Discharge
Breaker Insulator Surface Damage
• Troubleshooting revealed that the strip 
heater fuses had been pulled, allowing 
condensation to occur. Coupled with the 
large accumulation of dust, this created 
ideal conditions for partial discharge 
inception. 
• We function tested the heater circuit 
and found it in working order, but also 
determined that no thermostat was present 
in the circuit. With this location reaching 
temperatures in excess of 110°F, we felt it 
best to add a thermostat as soon as possible 
before completing the circuit. 
IN THE FIELD
Don A. Genutis presently serves as 
President of Halco Testing Services, Inc., 
a NETA Accredited Company with offices 
in Los Angeles and Houston. He has held 
various principal positions during his 35-
plus year career in the electrical testing field, 
primarily focused on advancing no-outage 
testing techniques for the last 20 years, with 
emphasis on cable and switchgear on-line partial discharge 
testing techniques. Early in his career, Don acquired and 
operated the former Westinghouse East Pittsburgh Insulation 
Research Laboratory, where he gained valuable experience in 
understanding insulation material performance. Don holds a 
BS in electrical engineering from Carnegie Mellon University 
and is a NETA Certified Technician. Don has authored 50 
technical articles for NETA World and has been featured in 
EC&M and Uptime magazines. Don’s work is summarized 
in his book, Partial Discharge & Other No-Outage Testing 
Methods, published in 2019.
CONCLUSION
Overall, the maintenance efforts were successful, 
and several lessons were re-emphasized.
Key Take-Aways:
• Accurate drawings are critical for successful 
outage planning and to ensure safety.
• Accurate equipment labeling is critical 
for efficiency, switching, troubleshooting, 
and safety.
• PD testing is a very good tool to perform 
prior to outages and regularly thereafter.
• Neglecting regular maintenance can place 
your equipment at risk of failure and 
reduce lifetime.
IN THE FIELD
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or contact Technical Service at 1-800-322-3554.
© PHOENIX CONTACT 2021
IMC-003437-ADV_FAME_8.5x11.indd 1IMC-003437-ADV_FAME_8.5x11.indd 1 12/9/2020 8:11:39 AM12/9/2020 8:11:39 AM
26 • SUMMER 2021 MEDIUM-VOLTAGE CIRCUIT BREAKER CONDITION ANALYSIS AND HAZARD AWARENESS UPDATE
BY PAUL CHAMBERLAIN and SCOTT BL IZARD, American Electrical Testing Co. LLC
When performing condition analysis on medium-voltage circuit breakers 
located in metal-clad switchgear, it is necessary to be aware of all potential 
hazards. The person performing the condition analysis must be qualified 
to perform the task and have a solid understanding of each possible hazard 
they may encounter as well as ways to minimize the risks.
To better understand the hazards involved 
with the analysis, testing, and maintenance 
of medium-voltage breakers, let’s look at the 
sources that contribute to each hazard.
ELECTRICAL ENERGY
Electrical energy is the first and most obvious 
hazardous energy source that could cause injury 
while working on any electrical equipment, and 
improperly performed lockout/tagout is the 
primary cause of many injuries when performing 
maintenance on medium-voltage breakers. 
Being aware of the breaker compartment 
layout is equally important. Many injuries and 
incidents occur while opening the breaker and 
then performing the visual verification that 
it is open. In many cases, the compartment 
is isolated or physically a significant distance 
from the equipment being operated. Double-
check the markings and nomenclature for each 
to ensure how it is arranged. As a secondary 
method to verify there is no load, utilize 
an ammeter within the switchgear, if one is 
associated with that equipment. During this 
step, electrical and mechanical energy become 
potential hazards depending upon the type 
of breaker. It is also necessary to isolate the 
electrical source and discharge any of its stored 
energy. Ensure that the breaker is not removed 
from service while in a closed position. Always 
check that the breaker is open prior to racking.
Electrically de-energize the breaker from its 
primary energy source and ensure the breaker is 
disconnected from all sources of power, both AC 
and DC, if applicable. Once de-energized, verify 
that the breaker is at a zero-energy state using 
the manufacturer’s approved method. Verify the 
accuracy of the detection or voltage-measuring 
device against a known source, then check for 
zero energy on the de-energized equipment, and 
then re-test the detection equipment against 
another known source. This will verify that 
the device was functional during the check. 
Testing for voltage will require its own level of 
personal protective equipment (PPE) depending 
upon the voltage and test procedure given in 
NFPA 70E 2021 Table 130.7(C)(7)(A) and 
MEDIUM-VOLTAGE CIRCUIT 
BREAKER CONDITION 
ANALYSIS AND HAZARD 
AWARENESS UPDATE
SAFETY CORNER
NETAWORLD • 27MEDIUM-VOLTAGE CIRCUIT BREAKER CONDITION ANALYSIS AND HAZARD AWARENESS UPDATE
130.7(C)(15)(A) or (B). If an arc flash analysis 
has been performed on the equipment, use 
this information to determine your potential 
exposure and the PPE that will be necessary to 
mitigate it. It may also be necessary to lockout 
and tagout the actual compartment the breaker 
has been removed from.
MECHANICAL ENERGY
However, electrical energy isn’t the only 
energy that requires lockout/tagout. Breakers 
also contain a large amount of mechanical 
energy. This energy must be removed prior 
to servicing, or serious injury could occur. 
Once the breaker’s mechanical energy has 
been discharged, then lockout and tagout the 
charging mechanism, if feasible. Ensure that 
remote operating handles are tagged in a local 
or manual mode. This will prevent inadvertent 
operation of the breaker.
Gas and hydraulic operating mechanisms may 
be pressurized. Ensure the unit is depressurized 
and/or discharged and the source of the 
pressure is disabled. Once disabled, this source 
must also be locked out/tagged out prior to 
performing maintenance.
OTHER PHYSICAL HAZARDS
Gravity is an easily forgettable energy that 
must be controlled. The sheer size and weight 
of medium-voltagebreakers makes them 
difficult to rack in and out or to maneuver 
around. When available, utilize remote racking 
equipment. Mechanical lifting devices should 
be used when available to move the breaker to 
an area where it can be serviced. 
INSTALLATION OF 
TEMPORARY PROTECTIVE 
GROUNDS
Refer to the manufacturer’s recommendations, 
OSHA 29 CFR 1910.269, and NFPA 70E 
for specific guidance on grounding locations 
and sizing of grounds required for the task. 
Grounds must always be applied upstream and 
downstream of the equipment and as close to 
the work as possible. Always ensure that all 
work on electrical equipment is done between 
grounds when possible and that the grounds 
are removed once the work is complete. The 
best means for accomplishing this is to utilize 
a tracking method for all grounds applied 
and removed. This can take the form of a 
handwritten log or a computer spreadsheet.
SAFETY CORNER
PHOTO: © HTTPS://WWW.SHUTTERSTOCK.COM/G/NUTTHAPAT+MATPHONGTAVORN
28 • SUMMER 2021
PROPER PERSONAL 
PROTECTIVE EQUIPMENT
After verifying that the breaker is electrically 
de-energized, rack out the breaker. If available, 
utilize remote racking and unracking equipment 
to minimize exposure. Ensure that proper 
personal protective equipment is utilized for 
the class of breaker that will be serviced. Refer 
again to the arc flash analysis and to the tables 
in NFPA 70E and OSHA 29 CFR 1910.269 
depending on whether these are available and the 
type of equipment. These indicate the required 
level of protection for the class of breaker being 
worked on, which will prevent electrical shock 
and protect personnel from arc flash. The tables 
provide information based upon known values 
of the short-circuit current available, the clearing 
time in cycles, and minimum working distance. 
If those factors are unknown, more information 
must be gathered prior to performing the work 
to ensure personnel safety. 
CHEMICAL HAZARDS
Chemicals can be a hazard depending upon the 
type of breaker. Sulfur hexaflouride (SF6) gas is 
used as an insulator in some breakers. Caution 
must be taken with damaged breakers that 
exhibit arcing because this can form disulfur 
decaflouride, which is an extremely toxic gas. 
SF6 is denser than air, so it displaces oxygen 
in low-lying areas. Ventilation must be used to 
prevent gasses from being trapped.
Some lubricants and cleaners may pose a 
respiratory and skin irritant if used in enclosed 
areas or on bare skin. Knowledge of the material, 
reading its label, and checking the safety data 
sheet (SDS) is advised to identify any potential 
health effects. Using the proper type of PPE 
is necessary when using some cleaners and 
lubricants. Nitrile gloves, safety glasses, a face 
shield, and even respiratory protection may be 
needed in some cases.
CONCLUSION
There are many things we must continue to 
watch out for when performing maintenance 
and testing on a breaker:
 1. Obtain all service bulletins, maintenance 
documents, arc flash studies, and 
manuals prior to beginning work for 
that specific device.
 2. Review relevant prints and one-line 
diagrams associated with the equipment.
 3. Establish a safe work area and barricade 
off the work area.
 4. Perform a pre-job brief with all 
employees on site performing the work, 
impacting the work, or being impacted 
by the work.
 5. Wear proper PPE for the task being 
performed.
 6. Disconnect the breaker control circuit 
and test equipment before performing 
visual or mechanical inspections and 
maintenance.
 7. Verify that there is zero energy (test, 
check, test) and discharge all stored 
energy, including pressurized gasses or 
mechanical energy.
 8. If possible, lockout and tagout all 
sources of energy.
 9. Connect grounds where and if 
applicable and track them.
 10. Identify, visually mark, and/or flag the 
equipment being worked on.
Following these steps can led to a safer work 
environment when performing maintenance 
and testing of medium voltage breakers.
Paul Chamberlain has been the Safety 
Manager for American Electrical Testing 
Co. LLC since 2009. He has been in 
the safety field for the past 20 years 
working for various companies and in 
various industries. He received a BS from 
Massachusetts Maritime Academy.
Scott Blizard has been Vice President 
and Chief Operating Officer of American 
Electrical Testing Co. LLC since 2000. 
During his tenure, Scott acted as the 
Corporate Safety Officer for nine years. 
He has over 25 years of experience in the 
field as a Master Electrician, Journeyman, 
Wireman, and NETA Level IV Senior Technician. 
SAFETY CORNER
MEDIUM-VOLTAGE CIRCUIT BREAKER CONDITION ANALYSIS AND HAZARD AWARENESS UPDATE
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32 • SUMMER 2021 TECH QUIZ
James (Jim) R. White, 
Vice President of Training 
Services, has worked for 
Shermco Industries Inc. 
since 2001. He is a NFPA 
Certified Electrical Safety 
Compliance Professional 
and a NETA Level 4 Senior 
Technician. Jim is NETA’s 
principal member on NFPA 
Technical Committee NFPA 
70E®, Electrical Safety in 
the Workplace®, NETA’s 
principal representative on 
National Electrical Code® 
Code-Making Panel (CMP) 
13, and represents NETA 
on ASTM International 
Technical Committee 
F18, Electrical Protective 
Equipment for Workers. 
Jim is Shermco Industries’ 
principal member on NFPA 
Technical Committee for 
NFPA 70B, Recommended 
Practice for Electrical 
Equipment Maintenance 
and represents AWEA on 
the ANSI/ISEA Standard 
203 Secondary Single-Use 
Flame Resistant Protective 
Clothing for Use Over 
Primary Flame Resistant 
Protective Clothing. An 
IEEE Senior Member, Jim 
received the IEEE/IAS/PCIC 
Electrical Safety Excellence 
Award in 2011 and NETA’s 
Outstanding Achievement 
Award in 2013. Jim was 
Chairman of the IEEE 
Electrical Safety Workshop 
in 2008 and is currently 
Vice-Chair for the IEEE IAS/
PCIC Safety Subcommittee.
TECH QUIZ
MEDIUM-VOLTAGE POWER 
SYSTEM COMPONENTS
BY JAMES R. WHITE, Shermco Industries
The Tech Quiz questions for this issue concern medium-voltage power system 
components. 
No. 134
FREE QUESTION!
What is medium-voltage? Great question, 
as there are varying answers from NETA, 
NEMA, NFPA, and IEEE. NETA’s Standards 
Review Council has defined and classified 
medium-voltage within the NETA standards 
as “a class of nominal system voltages greater 
than 1,000 volts and less than 100,000 volts,” 
which is in accordance with NEMA C37.84.1, 
American National Standard for Electrical 
Power Systems and Equipment – Voltage Ratings 
(60 Hertz).
1. Corona causes tracking and discoloration 
of medium-voltage bus insulation and 
ionizes the surrounding air. Whichof the 
following is most likely to cause corona?
a. Moisture on the insulation surface
b. Dirt on the insulation surface
c. Oil on the insulation surface
d. Small air gaps between the energized 
bus and the insulation 
e. No air gaps between the energized bus 
and the insulation
2. Metal-enclosed, medium-voltage 
interrupter switches should be:
a. Stored energy operated
b. Motor operated
c. Closing coil operated
d. Non-loadbreak
e. Hook stick operated
3. Secondary control wiring on a medium-
voltage vacuum circuit breaker is NOT 
used for:
a. Monitoring breaker position
b. Load current
c. Close operation
d. Shunt trip operation
e. Auxiliary devices
TECH QUIZ
See answers on page 123.
4. The red indicating lamp on a medium-
voltage switchboard indicates that a circuit 
breaker is closed and that the dc system is 
on. What else may the lamp indicate?
a. Nothing
b. The circuit breaker closing coil circuit 
is complete, and the breaker is ready to 
open if a relay operates.
c. The circuit breaker trip coil circuit is 
complete if the light is connected in 
parallel with the tripping contacts.
d. The DC voltage is too low.
e. The last trip was caused by a relay 
operation.
5. What type of trip device is commonly 
used to trip open a medium-voltage circuit 
breaker where a battery source is not 
available?
a. Capacitor
b. Series
c. Shunt
d. Flux-shifter
e. AC coil
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36 • SUMMER 2021 EARTH RESISTIVITY TEST METHODS AND EVALUATIONS
BY JEFF JOWETT, Megger
Ground testing is often thought of as ground electrode testing: the 
measurement of the resistance associated with a particular rod or 
grounding system. A useful corollary to this is soil resistivity testing. 
Resistivity is the electrical property of soil itself that determines how 
well it can carry current. It varies enormously (Table 1) depending on 
physical and chemical composition, moisture, temperature, and other 
variables. Measuring it is of paramount importance in designing a 
grounding electrode that will meet all the required electrical parameters 
for performance and safety. 
GROUND RESISTIVITY 
TESTING
Earth surface potential gradients are critical in 
determining step-and-touch potentials around 
electrical facilities such as substations and 
assuring their safety in the event of extreme 
conditions like electrical faults. Ground 
electrode resistance is primarily a function of 
deep soil resistivity. Here, “deep soil resistivity” 
refers to depths roughly equivalent to the 
diameter of a horizontal electrode system or up 
to ten times the depth of a vertical electrode. 
Much more than surface resistivity, ground 
EARTH 
RESISTIVITY
TEST METHODS AND 
EVALUATIONS
TECH TIPS
Table 1: Typical resistivity varies considerably 
with soil type.
Soil
Resistivity 
Ohm-cm (Range)
Surface soils, loam, etc. 100 – 5,000
Clay 200 – 10,000
Sand and gravel 5,000 – 100,000
Surface limestone 10,000 – 1,000,000
Shales 500 – 10,000
Sandstone 2,000 – 200,000
Granites, basalts, etc. 100,000
Decomposed gneisses 5,000 – 50,000
Slates, etc. 1,000 – 10,000
NETAWORLD • 37EARTH RESISTIVITY TEST METHODS AND EVALUATIONS
electrode resistance is critical to safety, fault 
clearance, and electrical performance.
Where a grounding system is to be installed, 
geotechnical work is often critical. Besides soil 
resistivity, this information may include soil 
layering, moisture content, soil pH, and depth 
of groundwater. While measuring resistance 
between two plates is sometimes used, it 
is not recommended to try to obtain soil 
resistivity from resistance measured between 
opposite faces of a soil sample due to unknown 
interfacial resistances between the sample and 
the electrodes being included. 
A refinement of this crude technique is the 
measurement of samples in a specially designed 
box for the purpose, but this technique can 
be limited by the difficulty of acquiring 
a representative soil sample of such small 
volume, as well as duplicating soil compaction 
and moisture content. The method can still be 
useful if rigorously controlled and diligently 
applied, but alternative specialized methods 
have been developed to test soil resistivity in 
place.
VARIATION OF DEPTH 
METHOD
One of these alternative methods is variation 
of depth, or the three-point method. Here, 
ground resistance measurements are repeated 
in correlation with incremental increases in 
ground rod depth. This technique forces more 
test current through deep soil, and changes in 
resistivity can be noted at each depth. Driving 
rods also provides confirmation of how deep 
they can be driven during installation. A 
disadvantage, however, is that the rod may 
TECH TIPS
PHOTO: © WWW.SHUTTERSTOCK.COM/G/1STSTEP
38 • SUMMER 2021
vibrate as driven, thereby reducing contact with 
soil and making conversion to true apparent 
resistivity less accurate.
The variation of depth method provides useful 
information about the soil in the vicinity of the 
rod, which is generally taken to be five to ten 
times the length of the rod. For large areas, it is 
useful to make multiple tests at representative 
locations to plot the lateral changes so that a 
resultant ground grid will not end up installed 
in soil of higher resistivity than was thought for 
the area.
The resistance of concern is designated r1. A 
series of three two-point measurements are 
taken, as the resistance between the electrode 
under test and each of two auxiliary electrodes, 
designated r2 and r3. The three measurements 
then would be r12 = r1 + r2, etc. The resistance 
of the test rod can then be calculated as 
r1 = [r12 – r23 + r13]/2.
If the auxiliary electrodes are of materially 
higher resistance than the test electrode, this 
will greatly magnify the error of the test result. 
Therefore, the electrodes need to be far enough 
apart so as to minimize mutual resistances. 
Where inadequate distances have been used, 
absurdities such as zero and negative resistance 
can sometimes be calculated. Therefore, the 
auxiliary rods should be separated from the test 
rod by at least three times the depth of the test 
rod. The auxiliary rods should be driven to the 
same depth as the test rod, or even less. This 
method can become difficult to apply for large 
systems and where high accuracy is required, so 
other methods may be preferred.
FOUR-POINT METHODS
Four-point methods at one time were 
somewhat more difficult to run, principally 
involving more space and longer leads. In its 
crude form, the method requires a current 
source and a potentiometer or high-impedance 
voltmeter. But modern instrumentation has 
become quite sophisticated in helping the 
operator cut down steps and eliminate errors. 
Some instruments even graph the setup 
and perform the attendant math on screen. 
However, one thing that must be remembered 
when acquiring a test instrument is that it 
must be a four-terminal model. Three-terminal 
testers exist, for the purpose of performing 
ground resistance tests. For resistivity testing, a 
four-terminal model must be used.
Wenner Method
By far the most widely applied four-point 
method is the Wenner Method. This has been 
described in a previous article and will only 
be touched on here. The applicable tester has 
a Kelvin bridge configuration (Figure 1). Two 
outside current terminals apply the test current 
through the soil. Two inside voltage terminals 
measure the voltage drop between them, and 
the current and voltage parameters are used 
to calculate the resistance between the voltage 
probes, whichis then shown on the display. 
The four probes are equidistantly spaced. 
EARTH RESISTIVITY TEST METHODS AND EVALUATIONS
TECH TIPS
Figure 1: Probe Configuration for Wenner Method
NETAWORLD • 39
The Wenner formula, 2πaR, where a is the 
distance between the voltage probes, is then 
used to calculate the resistivity, typically in 
units of Ω-cm, although other units of length 
can be used if desired. This is the average soil 
resistivity to a depth of a. The full Wenner 
formula is more complex, but simplifies to the 
aforementioned if a probe depth of 1/20th of a 
is used. 
By systematically varying a, what is called 
vertical prospecting can be achieved. That is, 
the changes in resistivities at different depths 
can be plotted (Figure 2), aiding in the 
recognition of significant changes like bedrock.
Though popularly used, the Wenner Method 
has two shortcomings. 
1. Relatively large spacing between the two 
inner (potential) electrodes can cause 
a decrease in magnitude of potential. 
This might seem counterintuitive, but 
remember, the test current against which 
the voltage drop is being measured spreads 
out in all directions, not in a straight line 
as in a wire. Modern testers are increasing 
in sensitivity, which is helping to mitigate 
this disadvantage. 
2. A second disadvantage is that Wenner 
requires the movement of all four probes 
in order to measure to varying depths. 
The walking back and forth can become 
prohibitive with large probe spacing.
EARTH RESISTIVITY TEST METHODS AND EVALUATIONS
TECH TIPS
Schlumberger Method
With the Schlumberger Method, the inner 
(potential) probes are placed closer together 
(Figure 3). Then only the outer probes are 
moved in order to calculate resistivity to 
varying depths. 
If the depth of probes (b) is kept small in 
comparison to spacing (c and d) and c is greater 
than 2d, then resistivity can be calculated:
ρ = πc(c + d)R/d
This yields apparent resistivity to an 
approximate depth [2c + d]/2, which is the 
distance from the center of test to the outer 
current probes.
Figure 3: Probe Configuration for Schlumberger Method
Figure 2: Soil layering can be difficult to identify.
40 • SUMMER 2021
Confidence in results for both methods can 
be gained by repeating the tests with probes 
situated at 90 degrees to the prior set. Readings 
should be essentially the same. This will help 
eliminate underground interferences from 
water pipes, boulders, power lines, etc. from 
unduly influencing the measurements.
COMPARING METHODS
The variation of depth method can be used to 
calculate resistivities through the formula:
ρa =[R2πl]/[ln(4l/r)-1]
For each length (l) to which the tested rod 
is driven, the measured resistance value R 
determines the apparent resistivity value ρa. 
Here, r is merely the radius of the tested rod 
and is kept small with respect to l. Plotting 
R against l yields a visual aid for determining 
earth resistivity versus depth. Suppose this 
technique was used to plot the graphs shown in 
Figure 4. Figure 4a shows two distinct layers, a 
shallow one of around 300Ω-m and a deeper 
layer at 100Ω-m. An informative two-layer soil 
model is obtained. Figure 4b shows a relatively 
conductive shallow layer of 100Ω-m, but no 
data for the deeper layer can be determined by 
this method. Good conductivity at a deeper 
layer would be preferable for effective and 
EARTH RESISTIVITY TEST METHODS AND EVALUATIONS
TECH TIPS
reliable lightning and fault clearance, as surface 
conductivity can be volatile. And as already 
mentioned, variation of depth yields data for 
a relatively small area around the test rod. 
Gathering data for large grids may better be 
implemented by a four-point method.
Similarly, the results of four-point methods 
can be plotted as measured apparent resistivity 
against electrode spacing. Soil structure can be 
estimated from the resulting curves, but some 
empirical rules have been established by field 
workers to help in identifying layers. 
• A break or change in curvature indicates 
another layer.
• The depth of a lower layer is taken to be 
two-thirds the electrode separation at 
which the inflection occurs. 
• Five axioms may be followed:
1. Computed apparent resistivities are 
always positive.
2. As actual resistivities increase or 
decrease with depth, the apparent 
resistivities increase or decrease with 
probe spacings.
3. Maximum change in apparent 
resistivity occurs at probe spacing 
Figure 4: Changes in resistivity with depth can indicate soil layers.
larger than depth at which the 
corresponding change in actual 
resistivity occurs. Therefore, the 
changes in apparent resistivity are 
always plotted to the right of the probe 
spacing corresponding to the change in 
actual resistivity.
4. The amplitude of the curve is always 
less than or equal to the amplitude of 
actual resistivity versus depth curve.
5. In a multilayer model, a change in 
actual resistivity of a thick layer results 
in a similar change in the apparent 
resistivity curve.
CONCLUSION
Resistance and resistivity measurements 
associated with grounding are particularly 
difficult and challenging because the earth is 
like no other electrical test item. A fundamental 
knowledge will cover most situations, but 
there’s always room to grow.
REFERENCE
IEEE Std 81-2012, IEEE Guide for Measuring 
Earth Resistivity, Ground Impedance, and 
Earth Surface Potentials of a Grounding 
System.
Jeffrey R. Jowett is a Senior Applications 
Engineer for Megger in Valley Forge, 
Pennsylvania, serving the manufacturing 
lines of Biddle, Megger, and Multi-
Amp for electrical test and measurement 
instrumentation. He holds a BS in biology 
and chemistry from Ursinus College. He 
was employed for 22 years with James G. Biddle Co., which 
became Biddle Instruments and is now Megger.
TECH TIPS
1.800.728.6269
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Available in the U.S. and Canada
LAST CHANCE! OFFER EXPIRES JULY 30, 2021
CONTACT US TODAY: 610.515.8775 • Fax (610) 258-1230
2200 NORTHWOOD AVE, EASTON, PA 18045 USA
For our complete inventory visit our website: www.belyeapower.com • sales@belyeapower.com 
Call Today: 610.515.8775
 Electro Mechanical Relay
 Substation Equipment
 Grounding Resistors
 Motor Controls
 CT’s and PT’s
 Bushings
 Arresters
 Gauges
 Fuses
 And More....
No one has a wider range of
Electrical Power Equipment 
and Parts. Our vast inventory has
new, used and obsolete parts. 
Visit www.belyeapower.com 
to nd the parts you need.
Belyea’s Vast Inventory 
Has it All!
 Looking for Obscure, Obsolete,
New or Used Parts?
JET Electrical Testing, LLC is a 24/7 full 
service testing company founded upon the 
premise of providing exceptional customer 
service and the most highly skilled 
technicians in the industry. The team of 
project managers, engineers, support staff, 
and field technicians form the cohesive 
team in which customers have relied on 
year after year. JET specializes in 
commissioning, preventative maintenance, 
equipment repair, apparatus testing, and 
emergency response/troubleshooting. 
Electrical system reliability is JET’s goal.
24/7/365 Emergency Services: 
609.285.2800
100 Lenox Drive, Lawrenceville NJ 08648
www.JETElectricalTesting.com
CAN’T AFFORD TO WAIT FOR
ELECTRICAL 
EQUIPMENT?
When equipment fails, every minute spent searching for what you need is bad for the 
bottom line. Our massive inventory of millions of new, surplus and repurposed circuit 
breakers, switchgear and related products is here for you. 
We have the expertise