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Heat Treating of Martensitic Stainless Steels* THE HARDENING OF MARTENSITIC STAINLESS STEEL is essentially the same as for plain-carbon or low-alloy steels, in that maxi- mum strength and hardness depend chiefly on car- bon content. There are, however, important differences stemming from the high alloy content of the stainless grades. The high alloying causes the thermal decomposition of austenite (into pearl- ite) to be so sluggish that austenite undergoes athermal decomposition (into martensite). This being the case, the hardenability of martensitic stainless steel is very high. Maximum hardness is produced by air cooling in the center of sections up to approximately 300 mm (12 in.) thick, and quenching rate is not a significant issue given the high hardenability of the martensitic stainless steels. The martensitic stainless steels thus can be more sensitive to heat-treating variables than are carbon and low-alloy steels; some, especially thosewith higher carbon levels,may have retained austenite, which can lower hardness and cause problems with dimensional stability. The quench- ing rate also must be sufficient, however, to avoid precipitation of carbides in the austenite during quenching since the sensitization would persist in the final microstructure. If this occurs, a subzero treatment at below –75 �C (–100 �F) should be undertaken immediately after quenching. Tables 1 and 2 list the most significant of the wrought martensitic stainless steel alloys. (See the section “Casting Alloys” in this article for heat treatment of cast martensitic stainless steels.) Martensitic stainless steels are the least corrosion resistant of all the stainless alloys. The requirement that they be fully austenitized limits the amount of corrosion-resisting chro- mium and molybdenum they can contain. Much of the carbon in them reduces the effec- tive chromium content by forming chromium carbides. In addition they are always suscepti- ble to stress corrosion cracking (SCC) when their hardness exceeds about 22 HRC. These limitations combine to make their excellent properties usable in only mild environments compared to other stainless steels. Alloying The traditional martensitic stainless steels are iron/chromium/carbon alloys, sometimes with a ASM Handbook, Volume 4D, Heat Treating of Irons and Steels J. Dossett and G.E. Totten, editors DOI: 10.31399/asm.hb.v04d.a0005985 Copyright # 2014 ASM InternationalW All rights reserved asminternational.org Table 2 Compositions of nonstandard wrought martensitic stainless steels Designation(a) UNS designation Composition(b), % C Mn Si Cr Ni P S Other Type 410S S41008 0.08 1.00 1.00 11.5–13.5 0.60 0.040 0.030 � � � Type 410 Cb (XM-30) S41040 0.15 1.00 1.00 11.5–13.5 � � � 0.040 0.030 0.05–0.20 Nb E4 S41050 0.04 1.00 1.00 10.5–12.5 0.60–1.1 0.045 0.030 0.10 N CA6NM S41500 0.05 0.5–1.0 0.60 11.5–14.0 3.5–5.5 0.030 0.030 0.5–1.0 Mo 416 Plus X (XM-6) S41610 0.15 1.5–2.5 1.00 12.0–14.0 � � � 0.060 0.15 min 0.6 Mo Type 418 (Greek Ascolloy) S41800 0.15–0.20 0.50 0.50 12.0–14.0 1.8–2.2 0.040 0.030 2.5–3.5 W TrimRite S42010 0.15–0.30 1.00 1.00 13.5–15.0 0.25–1.00 0.040 0.030 0.40–1.00 Mo Type 420 F Se S42023 0.3–0.4 1.25 1.00 12.0–14.0 � � � 0.060 0.060 0.15 min Se; 0.6 Zr; 0.6 Cu Lapelloy S42300 0.27–0.32 0.95–1.35 0.50 11.0–12.0 0.50 0.025 0.025 2.5–3.0 Mo; 0.2–0.3 V Type 440 F S44020 0.95–1.20 1.25 1.00 16.0–18.0 0.75 0.040 0.10–0.35 0.08 N Type 440 F Se S44023 0.95–1.20 1.25 1.00 16.0–18.0 0.75 0.040 0.030 0.15 min Se; 0.60 Mo (a) XM designations in this column are ASTM designations for the listed alloy. (b) Single values are maximum values unless otherwise indicated. (c) Nominal compositions. (d) Source: Ref 1 Table 1 Compositions of standard wrought martensitic stainless steels Type UNS designation Composition(a), % C Mn Si Cr Ni P S Other 403 S40300 0.15 1.00 0.50 11.5–13.0 � � � 0.04 0.03 � � � 410 S41000 0.15 1.00 1.00 11.5–13.5 � � � 0.04 0.03 � � � 414 S41400 0.15 1.00 1.00 11.5–13.5 1.25–2.50 0.04 0.03 � � � 416 S41600 0.15 1.25 1.00 12.0–14.0 � � � 0.06 0.15 min 0.6 Mo(b) 416Se S41623 0.15 1.25 1.00 12.0–14.0 � � � 0.06 0.06 0.15 min Se 420 S42000 0.15 min 1.00 1.00 12.0–14.0 � � � 0.04 0.03 � � � 420F S42020 0.15 min 1.25 1.00 12.0–14.0 � � � 0.06 0.15 min 0.6 Mo(b) 422 S42200 0.20–0.25 1.00 0.75 11.5–13.5 0.5–1.0 0.04 0.03 0.75–1.25 Mo; 0.75–1.25 W; 0.15–0.3 V 431 S43100 0.20 1.00 1.00 15.0–17.0 1.25–2.50 0.04 0.03 � � � 440A S44002 0.60–0.75 1.00 1.00 16.0–18.0 � � � 0.04 0.03 0.75 Mo 440B S44003 0.75–0.95 1.00 1.00 16.0–18.0 � � � 0.04 0.03 0.75 Mo 440C S44004 0.95–1.20 1.00 1.00 16.0–18.0 � � � 0.04 0.03 0.75 Mo (a) Single values are maximum values unless otherwise indicated. (b) Optional * Revised from: J. Douthett, Heat Treating of Stainless Steels, Heat Treating, Vol 4, ASM Handbook, ASM International, 1991, p 769–792 with adapted material from M.F. McGuire, Stainless Steels for Design Engineers, ASM International, 2008. Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 small amount of nickel and/or molybdenum (Ref 1). The martensitic alloys themselves can be made to be partially ferritic by forcing their carbon contents to low levels, as is customarily done with 410S (UNS S41003). More recently, alloys have been developed for petroleum applications that contain high copper, nickel, and/or molybdenum and low carbon. The prin- ciples of heat treatment are the same, but the more highly alloyed newer alloys can be sim- pler to heat treat because their low carbon and nitrogen levels alleviate the need to temper. A stainless martensitic alloy should have the following characteristics: � It must have at least 10.5% chromium to qualify as stainless, and even more for better corrosion resistance. � It should be fully austenitic at some temperature. � The temperature at which austenite forms on heating should be sufficiently high to permit tempering above the temper embrittlement range. These criteria are somewhat challenging to meet. Figure 1(a) shows that at low-carbon (0.05%) levels austenite is stable up to about 12% chromium, above which some d�ferrite tends to be stable at all temperatures below the melting point. Increasing carbon slightly expands the chromium level at which full auste- nitization can occur (Fig. 1b) (Ref 2). The interplay between chromium and carbon is further explained in Fig. 2(a) and Fig. 2(b), which show that for higher chromium alloys the range over which full austenitization can occur is further restricted. The variety of mar- tensitic stainless steels would be very limited if only chromium and carbon were available as alloying elements, but fortunately nickel can again make an important contribution. Nickel greatly expands the chromium levels and temperatures at which austenite is stable, as shown in Fig. 3 (Ref 2). Table 3 quantifies the influences of the vari- ous possible alloying elements on the key prop- erties of martensitic stainless steels. It can be seen that the elements that promote austenite, with the exception of cobalt, all depress the Ms temperature. This puts a limit on the amount of total alloy that can be used and in the end puts an upper limit on the ability of martensitic stainless steels to achieve high corrosion resis- tance. This is because as the main corrosion fighters, chromium and molybdenum, which are ferritizers, are increased, so must austeniti- zers such as nickel be increased. The coordi- nated increase in these elements lowers the martensite start temperature (Ms) to such a degree that the alloys become stably austenitic before much higher corrosion resistance is obtained. The ability to temper without austenite rever- sion is an important trait. Obviously, if trans- forming martensite to austenite during tempering caused subsequent untempered martensite or other undesirable phases, this would limit one’s ability to temper at a sufficiently high temperature to achieve desired toughness. Thisfactor limits the use of nickel while encouraging the use of elements like molybdenum. 1600 C = 0.05 C = 0.1L 2910 2550 2190 1830 1470 1110 L L + α L + α α + M23C6 α + M23C6 α − K 2 α + K 2 γ + α γ + α 1400 1200 T e m p e ra tu re , ºC T e m p e ra tu re , ºF 1000 800 600 0 10 20 30 Cr, wt. % 0 10 20 30 Cr, wt. % α γ γ Fig. 1 Iron-chromium phase diagrams at two low-carbon levels Fig. 2 Iron-chromium phase diagram at (a) 12% chromium and (b) 17% chromium Fig. 3 The expansion of the range of austenite stability with nickel content Table 3 Influence of alloying elements on ferrite, MS, and austenite start Element N C Ni Co Cu Mn Si Mo Cr V Al Lowering of % ferrite per % element �220 �210 �20 �7 �7 �6 6 5 14 18 54 Lowering of MS per % element �475 �475 �17 0 to 10 �17 �30 �11 �21 �17 �46 � � � Change of AC per % element 0 to 280 0 to 250 �30 to �115 0 0 �25 to �66 25 to 73 25 to 70 0 to 35 50 to 290 30 to 750 Heat Treating of Martensitic Stainless Steels / 383 Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 Copper has become an important alloying element in martensitic stainless steels because it greatly improves corrosion resistance in certain environments without diminishing an alloy’s ability to be tempered. Thermal Process Metallurgy The main concerns in processing martensitic stainless steels are austenitizing, quenching, tem- pering/stress relieving, and annealing (Ref 1). Austenitizing is complicated in martensitic stain- less steels because many grades contain carbon at levels intended to produce carbides for wear- resistance purposes. Since carbon solubility var- ies strongly with temperature at austenitizing temperatures (Fig. 1a, b), control of temperature is vital in order to have the correct balance of carbon in solution versus carbon as carbide since carbon in solution has such a strong influence on ferrite content, Ms, and mechanical properties. Austenitizing temperature also determines austenite grain size. This affects Ms, but more importantly it influences subsequent toughness. Phosphorus precipitates at prior austenite grain boundaries during tempering with a maximum effect at 475 �C (890 �F). This is the infamous temper embrittlement. Figure 4 (Ref 2) shows the significant toughness change that occurs as increasing austenitizing temperature increases austenite grain size and permits greater phos- phorus concentrations at grain boundaries. Refining phosphorus from any chromium- containing steel is quite challenging thermody- namically, so achieving low phosphorus levels depends mainly on restrictions on raw materials for melting. Because this is difficult or costly, grain size control is the main tool for controlling temper embrittlement. The higher-carbon grades, those above 0.20% carbon, should be heated gradually through stage heating to avoid cracking due to thermal stresses. Soaking at 800 �C until uniform temperature is achieved minimizes this risk. Decarburization is another concern during austenitizing. Heating in air to 1050 �C (1920 �F) can cause surface carbon to decrease by approximately 0.10% per hour. This loss increases with base carbon level and austenitiz- ing temperature. Carbon or nitrogen pickup can also occur if the atmosphere is rich in these elements. The carbon potential of the furnace atmosphere must be controlled to avoid potentially serious problems. If hydrogen atmospheres are used the danger of embrittlement after quenching must be recognized. Stress relief without delay would be mandatory. The high chromium content of these alloys renders them very deep hardening. Air harden- ing is generally sufficient. Oil quenching which is faster may be slowed by heating the oil. Avoiding quench cracking and excessive warp- age is almost always a greater concern than depth of hardening so air quenching is standard. Because the quenching and the transforma- tion it causes are inevitably accompanied by residual stresses in a brittle material, stress relieving should be immediate to avoid crack- ing. Higher-carbon grades should not even be allowed below room temperature before stress relief. Pickling should never be done on as- quenched material because this could easily result in hydrogen uptake and delayed cracking by hydrogen embrittlement. Heating as-quenched material to between 150 and 400 �C (300 and 750 �F) provides stress relief. Besides the normal flow on a microscopic scale, which we understand as stress relieving, there is a slight growth in the number of fine cementite particles and a corresponding decrease in the amount of carbon in solid solution. This results in a slight decrease in hardness. At 400 �C, a further pre- cipitation of M2X and M7C3 as well as the transformation of M3C into M7C3 can result in a secondary hardening, a true precipitation- hardening effect. In the presence of strong carbide-forming alloying elements such as molybdenum, vanadium, and tungsten, the M2X carbide can become the more stable spe- cies and be responsible for the secondary hard- ening. At 500 �C (930 �F), coarser M23C6 and M7C3 begin to grow at grain boundaries. This growth is accompanied by a pronounced soften- ing. The hardening reduction with stress relief and tempering for a 12% Cr alloy is shown in Fig. 5 (Ref 3). Separately, at the 475 �C (890 �F) range, phosphorus segregation to prior austenitic grain boundaries occurs. This effect begins to disap- pear above 550 �C (1020 �F). Thus true temper- ing is performed above this temperature. The microstructural changes at these temperatures are the above-mentioned loss of carbon from solid solution, carbide precipitation and coars- ening, and, of course, stress relief. The result is a pronounced softening and toughening. If the material contains retained austenite, it may decompose to ferrite and carbide, with a nega- tive effect on toughness. The molybdenum-, vanadium-, and tung- sten-alloyed grades will resist softening during tempering because of the strength of the sec- ondary hardening they undergo through pre- cipitation hardening of carbides and nitrides. Nickel seems to amplify this action by its influence on reducing the solubility of carbon in the matrix. Thus, the tempering of the higher-alloy martensitic stainless steels can truly be considered a precipitation-hardening reaction. The higher-carbon, higher-chromium grades are typically stress-relieved only because the removal of chromium from solution by carbide formation at higher temperatures causes an unacceptable loss of corrosion resistance. Heat Treatment Preparations Heat treatment processes for martensitic stainless steels include annealing, hardening, tempering, and stress relief. The ranges of sur- face hardness for the various heat-treated condi- tions are given in Fig. 6, and further details on these processes are given separate sections of this article. Preparations prior to heat treatment include atmosphere selection, cleaning, and preheating.Fig. 4 Influence of austenite grain size and phosphorus level on toughness 384 / Heat Treated High-Alloy Steels Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 Prior Cleaning. To avoid contamination, all parts and heat-treating fixtures must be cleaned thoroughly before they are placed in the furnace. Proper cleaning is particularly important when the heat treatment is to be performed in a protec- tive atmosphere. Grease, oil, and even location lines made by an ordinary lead pencil can cause carburization. Perspiration stains from finger- prints are a source of chloride contamination and may cause severe scaling in oxidizing atmo- spheres. Furthermore, a protective atmosphere cannot be effective unless it is permitted to make unobstructed contact with metal surfaces. Preheating. The thermal conductivity of stainless steels is characteristically lower than that of carbon andalloy steels. Accordingly, high thermal gradients and high stresses during rapid heating may cause warpage and cracking in some parts. To avoid these problems, preheat- ing is usually recommended in the treatment of martensitic stainless steels. In annealing or hard- ening, the following parts should be preheated: � Heavy section parts � Parts with both thin and thick sections � Parts with sharp corners and reentrant angles � Heavily ground parts � Parts machined with heavy deep cuts � Parts that have been cold formed or straightened � Previously hardened parts that are being reheat treated Preheating is normally accomplished at 760 to 790 �C (1400 to 1450 �F), and heating need be continued only long enough to ensure that all portions of each part have reached the preheating temperature. Large heavy parts are sometimes preheated at approximately 540 �C (1000 �F) prior to the 790 �C (1450 �F) preheat. Types 403, 410, and 416 require less preheating than the higher-carbon types 431, 420, and 440 grades. Protective Atmospheres. Argon or helium, if used as a protective atmosphere, should be excep- tionally dry (with a dew point below �50 �C, or �60 �F). Because they are expensive and cannot be generated, they are rarely used. Exothermi- cally- and endothermically-generated gas can be used with excellent results (see the article “Furnace Atmospheres” in this Volume). These require dew-point or infrared control so as not to carburize or decarburize the stainless grade being heat treated. Endothermic gas containing approx- imately 40%hydrogen can embrittle oil-quenched martensitic stainless steels. An exothermic gas ratio of 6.5 or 7 to 1 is satisfactory for grades of stainless containing not more than 0.15% C. For endothermic atmo- spheres, dew points for specific steels and aus- tenitizing temperatures are listed in Table 4. Salt Baths. Many stainless steel parts are heat treated in molten salt, with excellent results. The baths usually employed consist of barium chloride with 5 to 35% sodium or potas- sium chloride. Alkaline-earth and other metallic oxides build up in these baths through use, but these oxides are not harmful to low-carbon stainless steels. However, if these salt baths are also to be used for hardening other alloy steels, then to avoid surface decarburization it is necessary to rectify the baths with graphite to remove the metallic oxides and with methyl chloride gas to convert the alkaline-earth oxides back to chlorides. A bath treated with methyl chloride will carburize a low-carbon stainless steel unless the bath is aged for at least 24 h before the steel is treated in it. To avoid this problem, stainless steel parts should be heat treated in a salt bath reserved exclusively for stainless steels. Hydrogen embrittlement can be an impor- tant concern in the martensitic grades, generally increasing with hardness and carbon content. (It is variable and less acute in ferritic steels, and is virtually unknown in the austenitic grades.) The embrittling hydrogen may be acquired as a result of the melting process, a heat-treating atmosphere, or chemical and electrochemical pro- cesses such as pickling and electroplating. Most heat-treating atmospheres contain hydrogen in the form of moisture, hydrocar- bons, or elemental hydrogen as an atmosphere or a dissociation product. The use of pure hydrogen or dissociated ammonia for bright annealing in one plant was associated with cracking of wire coils of types 431 and 440C, although other plants have reported no similar difficulty. Nevertheless, it is possible that some loss in ductility may result from the bright annealing of any of the martensitic stainless steels. Less severely, the use of H2 annealing gas with a titanium- or aluminum-bearing ferritic or martensitic grade, such as type 409, can lead to H2 pickup and a resultant loss of bend ductil- ity as-annealed. Low-temperature soaks of 175 to 230 �C (350 to 450 �F) in air will outgas embrittled ferritic alloys. There are mill specifi- cations outlining such baking procedures. Embrittlement has been found in oil- quenched types 403, 410, 414, and 431. Air quenching or the subsequent tempering of oil-quenched material releases the entrapped hydrogen, and ductility is restored. If a green oxide appears on the oil-quenched alloy, this must be removed prior to tempering or it will interfere with the release of entrapped hydrogen. Fig. 5 Influence of tempering on hardness Fig. 6 Effect of heat treatments on the hardness of wrought martensitic stainless steels Table 4 Dew points of selected wrought martensitic stainless steels at various austenitizing temperatures Alloy Austenitizing temperature Dew point �C �F �C �F 420 1010 1850 10–12 50–54 403,410, 414, 416, 431 980 1795 16–18 61–64 440C 1040 1905 2–4 36–39 Heat Treating of Martensitic Stainless Steels / 385 Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 Annealing Annealing heat treatments include the following: � Full annealing is an expensive and time- consuming treatment; it should be used only when required for subsequent severe form- ing. Types 414 and 431 do not respond to full or isothermal annealing procedures within a reasonable soaking period. � Isothermal annealing is recommended where maximum softening is required and adequate facilities for controlled slow cool- ing are not available. � Subcritical annealing is recommended for all applications that do not require maximum softness. Full annealing, isothermal annealing, and espe- cially repeated process annealing promote the formation of coarse carbides that take longer to dissolve at austenitizing temperatures. Tem- peratures and resulting hardnesses for process (subcritical) annealing, full annealing, and iso- thermal annealing are given in Table 5. Full annealing of martensitic stainless steels depends on alloy level. If martensite cannot be avoided by furnace cooling from austenitic temperatures, then only subcritical annealing is feasible. But even for nickel-free alloys the hardenability is so great that annealing by slow cooling is quite difficult. Martensitic alloys are put into the annealed condition for processing before they are quenched and tempered. Thus, the more economic subcritical anneal is the pre- dominant annealing heat treatment. The nickel-bearing alloys have such high hardenability that annealing in the critical range cannot produce softening by any practical cooling rate, so subcritical annealing is always recommended for these alloys. Other additions like vanadium, molybdenum, and tungsten pro- mote secondary hardening and tempering resis- tance, and subcritical annealing of these alloys becomes a slow, difficult process. This is a char- acteristic of the super 12Cr alloys. Martensitic alloys have lower corrosion resis- tance in the annealed condition than in the hard- ened condition because in this state they have the maximum amount of chromium tied up as chromium carbide. Hardening Martensitic stainless steels are normally hardened by being heated to the austenitizing range of 925 to 1065 �C (1700 to 1950 �F) and then cooled in air or oil. Martempering is particularly easy with these steels because of their high hardenability. Austenitizing temperatures, soaking times, and quenching media are summarized in Table 6. When maximum corrosion resistance and strength are desired, the steel should be austenitized at the high end of the temperature range. For alloys that are to be tempered above 565 �C (1050 �F), the low side of the austenitiz- ing range is recommended because it enhances Table 5 Annealing temperatures and procedures for wrought martensitic stainless steels Type Process (subcritical) annealing Full annealing Isothermal annealing(c)Temperature(a) Hardness Temperature(b)(c) Hardness�C �F �C �F Procedure(d) �C (�F) Hardness 403, 410 650–760 1200–1400 86–92 HRB 830–885 1525–1625 75–85 HRB Heat to 830–885 (1525–1625); hold 6h at 705 (1300) 85 HRB 414 650–730 1200–1345 99 HRB-24 HRC Not recommended Not recommended 416, 416Se 650–760 1200–1345 86–92 HRB 830–885 1525–1625 75–85 HRB Heat to 830–885 (1525–1625); hold 2 h at 720 (1330) 85 HRB 420 675–760 1245–1400 94–97 HRB 830–885 1525–1625 86–95 HRB Heat to 830–885 (1525–1625); hold 2 h at 705 (1300) 95 HRB 431 620–705 1150–1300 99 HRB-30 HRC Not recommended Not recommended 440A 675–760 1245–1400 90 HRC-22 HRC 845–900 1555–1650 94–98 HRB Heat to 845–900 (1555–1650); hold 4 h at 690 98 HRB 440B 675–760 1245–1400 98 HRB-23 HRC 845–900 1555–1650 95 HRB-20 HRC Same as 440A 20 HRC 440C, 440F 675–760 1245–1400 98 HRB-23 HRC 845–900 1555–1650 98 HRB-25 HRC Same as 440A 25 HRC (a) Air cool from temperature; maximum softness is obtained by heating to temperature at high end of range. (b) Soak thoroughly at temperature within range indicated; furnace cool to 790 �C (1455 �F); continue cooling at 15 to 25 �C/h (27 to 45 �F/h) to 595 �C (1100 �F); air cool to room temperature. (c) Recommended for applications in which full advantage may be taken of the rapid cooling to the transformation temperature and from it to room temperature. (d) Preheating to a temperature within the process annealing range is recommended for thin-gage parts, heavy sections, previously hardened parts, parts with extreme variations in section or with sharp reen- trant angles, and parts that have been straightened or heavily ground or machined to avoid cracking and minimize distortion, particularly for types 420 and 431, and 440A, B, C, and F. Table 6 Procedures for hardening and tempering wrought martensitic stainless steels to specific strength and hardness levels Type Austenitizing(a) Tempering temperature(d) Tensile strength Hardness, HRC Temperature(b) Quenching medium(c) �C �F �C �F min max min max MPa ksi 403, 410 925–1010 1700–1850 Air or oil 565 605 1050 1125 760–965 110–140 25–31 205 370 400 700 1105–1515 160–220 38–47 414 925–1050 1700–1925 Air or oil 595 650 1100 1200 760–965 110–140 25–31 230 370 450 700 1105–1515 160–220 38–49 416, 416Se 925–1010 1700–1850 Oil 565 605 1050 1125 760–965 110–140 25–31 230 370 450 700 1105–1515 160–220 35–45 420 980–1065 1800–1950 Air or oil(e) 205 370 400 700 1550–1930 225–280 48–56 431 980–1065 1800–1950 Air or oil(e) 565 605 1050 1125 860–1035 125–150 26–34 230 370 450 700 1210–1515 175–220 40–47 440A 1010–1065 1850–1950 Air or oil(e) 150 370 300 700 . . . . . . 49–57 440B 1010–1065 1850–1950 Air or oil(e) 150 370 300 700 . . . . . . 53–59 440C, 440F 1010–1065 1850–1950 Air or oil(c) . . . 160 . . . 325 . . . . . . 60 min . . . 190 . . . 375 . . . . . . 58 min . . . 230 . . . 450 . . . . . . 57 min . . . 355 . . . 675 . . . . . . 52–56 (a) Preheating to a temperature within the process annealing range (see Table 5) is recommended for thin-gage parts, heavy sections, previously hardened parts, parts with extreme variations in section or with sharp reentrant angles, and parts that have been straightened or heavily ground or machined, to avoid cracking and minimize distortion, particularly for types 420, 431, and 440A, B, C, and F. (b) Usual time at temperature ranges from 30 to 90 min. The low side of the austenitizing range is recommended for all types subsequently tempered to 25 to 31 HRC; generally, however, corrosion resistance is enhanced by quenching from the upper limit of the austenitizing range. (c) Where air or oil is indicated, oil quenching should be used for parts more than 6.4 mm (0.25 in.) thick; martempering baths at 150 to 400 �C (300 to 750 �F) may be substituted for an oil quench. (d) Generally, the low end of the tempering range of 150 to 370 �C (300 to 700 �F) is recommended for maximum hardness, the middle for maximum toughness, and the high end for maximum yield strength. Tempering in the range of 370 to 565 �C (700 to 1050 �F) is not recommended because it results in low and erratic impact properties and poor resistance to corrosion and stress corrosion. (e) For minimum retained austenite and maximum dimensional stability, a subzero treatment �75 � 10 �C (�100 � 20 �F) is recommended; this should incorporate continuous cooling from the austenitizing temperature to the cold transformation temperature. 386 / Heat Treated High-Alloy Steels Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 ductility and impact properties. Austenitizing temperature and holding time become most sig- nificant when carbon exceeds 0.20%, the level beyond which its solubility becomes a steep function of temperature. Excessive austenitizing temperatures can cause the formation of undesirable d-ferrite, as can low levels of carbon, which may be origi- nally present in the alloy or arise from decarbu- rization. It will cause lower hardness and toughness if present. Heating rates should be such that a uniform temperature is attained before the bcc/fcc allotropic transformation, which involves a more than 1% linear dimension change and can cause distortion or cracking. Oxidation during austenitizing can cause serious carbon loss on the surface, which will result in serious loss of surface hardness. Heating 410 in air for 10 min at 1100 �C (2010 �F) can cause surface carbon to decrease by one-half, lowering hardness from HRC 45 to under 20. The effect of austenitizing temperature on the as-quenched hardness of three martensitic grades is shown in Fig. 7. The hardness increases with increasing austenitizing tempera- ture to about 980 �C (1800 �F), then decreases because of austenite retention and (occasion- ally) the formation of d-ferrite. Certain anomalies in these steels that should be considered before specifying a heat-treating procedure are exemplified in the opposing inju- rious effects of the high and low extremes of austenitizing temperature, depending on the subsequent tempering temperature. Table 7 shows that the Izod impact properties of type 431 are caused by retained austenite. Soaking times employed in the hardening of martensitic stainless steels represent a compro- mise between achieving maximum solution of chromium-iron carbides for maximum strength and corrosion resistance, and avoiding decarbu- rization, excessive grain growth, retained aus- tenite, brittleness, and quench cracking. For sections 13 mm (0.5 in.) thick and under, a soaking time of 30 to 60 min is sometimes recommended. For most parts, adding 30 min for each additional inch of thickness or frac- tion thereof has proved adequate. However, soaking times should be doubled if parts to be hardened have been fully annealed or isother- mally annealed. The effect of soaking time at austenitizing temperature and other variables, on the impact strength and room-temperature hardness of types 403, 420, and 431 is plotted in Fig. 8, 9, and 10. Fig. 7 Effect of austenitizing temperature onasquenched hardness. Specimens were wrought martensitic stainless steels containing 0.15% max C Table 7 Izod impact energy of wrought martensitic stainless steels using selected heat treatments Temperature Izod impact energyAustenitizing Tempering �C �F �C �F J ft � lbf 980 1795 315 600 20.3–33.9 15.0–25.0 1065 1950 315 600 40.7–81.3 30.0–60.0 980 1795 595 1100 74.6–108.5 55.0–80.0 1065 1950 595 1100 61.0–74.6 45.0–55.0 Fig. 8 Effect of variations in austenitizing temperature on hardness and impact strength of wrought martensitic stain- less steels. Specimens were tempered at 480 �C (900 �F) for 4 h. Fig. 9 Effect of variations in austenitizing time on hardness and impact strengths of wrought martensitic stainless steels. Specimens were tempered at 480 �C (900 �F) for 4 h. Heat Treating of Martensitic Stainless Steels / 387 Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 Quenching. Because of their high hardenabil- ity, martensitic stainless steels can be quenched in either oil or air. Some decrease in corrosion resistanceand ductility, resulting fromair quench- ing, may occur in these grades. These steels may precipitate carbides in grain-boundary areas if heavy sections are cooled slowly through the tem- perature range of about 870 to 540 �C (1600 to 1000 �F). Too slow a cooling rate may impair their corrosion resistance. Although oil quenching is preferred, air cooling may be required for large or complex sections to prevent distortion or quench cracking. Retained Austenite. The higher-carbon martensitic grades, such as 440C, and the higher- nickel type 431, are likely to retain large amounts of untransformed austenite in the as-quenched structure, frequently as much as 30% by volume. Stress relieving at about 150 �C (300 �F) has little effect. Delayed transformation, particularly in type 440C, may occur as a result of temperature fluctuations in service, thus resulting in embrittle- ment and unacceptable dimensional changes. Subzero Cooling. A portion of the austenite retained in quenching may be transformed by subzero cooling to about �75 �C (�100 �F) immediately after quenching. To obtain maxi- mum transformation of retained austenite, dou- ble tempering may be necessary. Parts should be air cooled to room temperature between the tempering cycles. Subzero cooling is frequently included in the hardening treatment of parts such as the slides and sleeves of slide valves, and bearings requir- ing maximum dimensional stability. Stress Relieving For fully hardened steels, increasing degrees of recovery are achieved by: � Stress relieving at 150 to 370 �C (300 to 700 �F) after hardening to reduce trans- formation stresses without significantly affecting microconstituents or mechanical properties; � Tempering at intermediate temperatures to modify properties; � Subcritical annealing (variously called pro- cess, mill, or low annealing) in the upper por- tion of the ferritic range, just below the lower critical Ac1 temperature, to achieve maximum softening without the complications of reen- tering the g or austenitic field; and � Full annealing for maximum softening by a return to the austenitic range, followed by slow cooling. If quenched martensitic steels are not im- mediately tempered, then they should be promptly stress relieved. Otherwise, the resid- ual stress from quenching could result in stress corrosion cracking even in seemingly benign environments. Stress relieving is simply a low-temperature tempering operation, but some elimination of residual stress does occur. Higher temperatures and longer times produce greater stress relief and maximize elastic pro- perties, but optimal toughness is obtained at intermediate times and temperatures. Tempering During tempering, carbon in the supersatu- rated state martensitic structure precipitates into carbides. Even at low temperatures, carbon has enough mobility to diffuse and precipitate as carbide. Because carbon diffuses 106 times as fast as iron, chromium, or other carbide for- mers, it tends to precipitate with the abundant iron atoms first. At higher temperatures and longer times, more thermodynamically stable carbides, such as Cr23C6, form. Carbide formation is a complex function of temperature, time, and composition. The growth of carbides reduces strain and hardness. There are exceptions, such as the precipitation of Mo2C, whose morphology produces a pre- cipitation hardening, or secondary hardening. Niobium and vanadium also form carbides that result in higher hardness at all tempering tem- peratures. Had this fact been understood in the early development of stainless steels, these steels could have been correctly classified as precipitation-hardenable (PH) stainless steels. For example, AM-350 and AM-355 are marten- sitic PH stainless steels that derive strength from the precipitation of Mo2C and Mo2N. In all other cases, higher tempering temperatures lead to lower hardness. The nickel-bearing alloys have a restricted upper tempering temperature because of the danger of re-forming austenite, which would then transform to untempered martensite during cooling, requiring a second tempering opera- tion. Intermediate temperatures can lead to tem- per embrittlement, which is caused by the precipitation of phosphorus and other species, including but not limited to carbides, at prior austenitic grain boundaries. Temper embrittle- ment is distinct from the precipitation of a’, which causes the well-known 475 �C (890 �F) embrittlement, which occurs more severely in alloys with higher chromium levels (see the article “Heat treating of Austenitic and Duplex Stainless Steels” in this Volume). The tempering temperatures most frequently employed to achieve desired hardness and other mechanical properties are given in Table 6. The effect of tempering temperature on hardness and tensile properties (Fig. 11-16) appears to have the same general form as those of low- alloy steel. A serious decrease in notch tough- ness occurs when tempering between about 400 and 510 �C (750 and 950 �F), as illustrated in Fig. 17 for Type 410 and Fig. 18 for other alloys. Higher tempering temperatures result in a drop in hardness and strength with a recov- ery and improvement in toughness (Fig. 19-23). Tempering on the high side of the tempera- ture range also generally coincides with a decrease in corrosion resistance (Figure 24). Lower tempering temperatures and higher aus- tenitizing temperatures are best for corrosion resistance because both minimize the amount of chromium tied up as carbide. Tempering of 410 and 416 stainless steels to a hardness under 40 HRC helps prevent stress corrosion cracking, Fig. 10 Effect of variation in tempering temperature on hardness and impact strengths of wrought martensitic stain- less steels 388 / Heat Treated High-Alloy Steels Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 Fig. 14 Effect of austenitizing and tempering temperatures on typical mechanical properties of type 420 martensitic stainless steel. Austenitized 30 min; oil quenched to 65 to 95 �C (150 to 200 �F); double stress relieved at 175 �C (350 �F) for 15 min and water quenched; tempered 2 h. (a) Quenched from 925 �C (1700 �F). (b) Quenched from 1025 �C (1875 �F) Fig. 11 Effect of austenitizing and tempering temperatures on mechanical properties of type 410 martensitic stainless steel. Austenitized 30 min; oil quenched to 65 to 95 �C (150 to 200 �F); double stress relieved at 175 �C (350 �F) for 15 rain and water quenched; tempered 2 h. (a) Quenched from 925 �C (1700 �F). (b) Quenched from 1010 �C (1050 �F) Fig. 12 Effect of austenitizing and tempering temperatures on typical mechanical properties of type 414 martensitic stainless steel. Austenitized 30 min; oil quenched to 65 to 95 �C (150 to 200 �F); double stress relieved at 175 �C (350 �F) for 15 min and water quenched; tempered 2 h. (a) Quenched from 925 �C (1700 �F). (b) Quenched from 1040 �C (1900 �F) Fig. 13 Effect of austenitizing and tempering temperatures on typical mechanical properties of type 416 martensitic stainless steel. Austenitized 30 min; oil quenched to 65 to 95 �C (150 to 200 �F); double stress relieved at 175 �C (350 �F) for 15 min and water quenched; tempered 2 h. (a) Quenched from 925 �C (1700 �F). (b) Quenched from 980 �C (1800 �F) Heat Treating of Martensitic Stainless Steels / 389 Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 but it also results in a severe loss of corrosion pro- tection. When a high tempering temperature is used to get a hardness of 35–40 HRC in 410, cor- rosion resistance could decrease by a factor of 50-fold due to this treatment. A much better option for restricting the maximum hardness to 40 HRC was to either: 1. Restrict the maximum carbon to a lower value (0.10 max) with the normal hardening treatment and a 200 �C (400 �F) temper or; 2. Under-harden the steel in the range of 845–900 �C (1550–1650�F) with a final temper at 200 �C (400 �F). The latter treatment does not change the corro- sion loss numbers. The existence of temper embrittlement is the reason to avoid certain temperature ranges for tempering, as indicated in Table 6. Temper embrittlement occurs as a consequence of the tendency of impurities to congregate in grain boundaries during austenitizing. Austenite has low solubility for impurities such as phospho- rous, so phosphorous is more highly concen- trated in the grain boundary regions, and after quenching, the austenite boundaries still main- tain the micro-compositions that they had at high temperatures. The resulting compositional inhomogeneity leads to temper embrittlement. It can be eliminated by higher tempering tem- peratures or by the addition of molybdenum, which combines with the phosphorus and pre- vents the embrittlement. Tempering within the range of 370 to 650 �C (700 to 1200 �F) also can result in decreased resistance to stress-corrosion crack- ing (Fig. 25). Double tempering (cooling parts to room temperature after the first tempering treatment) also is beneficial for resistance to stress corrosion. Fig. 15 Effect of austenitizing and tempering temperatures on typical mechanical properties of type 431 martensitic stainless steel. Austenitized 30 min; oil quenched to 65 to 95 �C (150 to 200 �F); double stress relieved at 175 �C (350 �F) for 15 min and water quenched; tempered 2 h. (a) Quenched from 925 �C (1700 �F). (b) Quenched from 1040 �C (1900 �F) Fig. 16 Effect of austenitizing and tempering temperatures on typical mechanical properties of type 440C martensitic stainless steel. Austenitized 1 h at 925 �C (1700 �F) and 2 h at 1040 �C (1900 �F); oil quenched to 65 to 95 �C (150 to 200 �F); double stress relieved at 175 �C (350 �F) for 15 min and water quenched; tem- pered 2 h. (a) Quenched from 925 �C (1700 �F). (b) Quenched from 1040 �C (1900 �F) Fig. 17 AISI Type 410: Effect of tempering temperature on impact properties. Impact energy tests used Izod, Charpy V-notch, or Charpy keyhole as indicated. Heat treatment of test specimens: heated to and held at 955 �C (1750 �F) for 1 h; oil quenched, tempered for 4 h at temperature given; air cooled 390 / Heat Treated High-Alloy Steels Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 Fig. 18 Effect of austenitizing and tempering temperatures on impact toughness of martensitic stainless steels (a) type 410 (b) type 414 (c) of type 416 (d) type 420 (e) type 420 (f) type 431 (g) type 440C. After austenitizing as indicated, steels were oil quenched to 65 to 95 �C (150 to 200 �F); double stress relieved at 175 �C (350 �F) for 15 min and water quenched; tempered for two hours at indicated temperatures Fig. 19 AISI Type 403: Effect of tempering temperature on tensile properties. Heat treated at 980 �C (1800 �F); oil quenched; tempered for 3 h at temperature given. Test speci- mens were heat treated in 25 mm (1 in.) round; tensile specimens were 13 mm (0.51 in.) diam; Izod notched specimens were 10 mm (0.394 in.) square. Tests were con- ducted using specimens machined to English units. Impact energy test used Izod specimens. Elongation was measured in 50 mm (2 in.); yield strength at 0.2% offset Heat Treating of Martensitic Stainless Steels / 391 Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 Casting Alloys Compositions of ACI designated martensitic casting alloys are listed in Table 8. Casting stresses in the martensitic castings noted above should be relieved by subcritical annealing prior to further heat treatment. When these hardened martensitic castings are stress relieved, the stress-relieving temperature must be kept below the final tempering or aging temperature. It is also frequently necessary to homogenize some alloys at temperatures above 1095 �C (2000 �F) in order to pro- mote uniformity of chemical composition and microstructure. Full annealing ofmartensitic cast- ings results in recrystallization and maximum softness, but it is less effective than homogeniza- tion in eliminating segregation. Homogenization is a common procedure in the heat treatment of precipitation-hardening castings. The heat treatment of stainless steel castings follows closely in purpose and procedure the thermal processing of comparable wrought materials, though with some variations. The standard heat-treating procedures for CA-15, CA-40, and CA-6NM are given in Table 9. In the hardened and tempered condition, CA-40 provides higher tensile strength and lower duc- tility than CA-15 tempered at the same temper- ature. Both alloys can be annealed by cooling slowly from the range 845 to 900 �C (1550 to 1650 �F). Alloy CA-6NM (UNS J91540) is an improved, cast martensitic alloy with better casting behavior, improved weldability, and mechanical, corrosion, and cavitation resistance properties that equal or exceed properties of CA-15. As a result, it has largely replaced the older alloy. Both CA-6NM and CA-15 castings are usu- ally supplied in the normalized condition at Fig. 20 AISI Type 410: Effect of tempering temperature on tensile properties. Heated to and held at 980 �C (1800 �F) for 30 min; oil quenched; tempered 1 to 4 h. Impact energy test used Izod specimens. Elongation was measured in 50 mm (2 in.); yield at 0.2% offset Fig. 21 AISI Type 414: Effect of tempering temperature on tensile properties. Impact energy test used Izod specimens. Elongation was measured in 50 mm (2 in.); yield at 0.2% offset 392 / Heat Treated High-Alloy Steels Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 955 �C (1750 �F) minimum and tempered at 595 �C (1100 �F) minimum. However, when it is necessary or desirable to anneal CA-6NM castings, a temperature of 790 to 815 �C (1450 to 1500 �F) should be used. The alloy should be furnace-cooled or otherwise slow- cooled to 595 �C (1100 �F), after which it may be cooled in air. When stress relieving is required, CA-6NM may be heated to 620 �C (1150 �F) maximum and followed by slow cooling to prevent the formation of martensite. Castings of the CA-6NM composition should be hardened by air cooling or oil quenching from a temperature of 1010 to 1065 �C (1850 to 1950 �F). Even though the carbon content of this alloy is lower than that of CA-15, this fact in itself and the addition of molybdenum and nickel enable the alloy to harden completely without significant austenite retention when cooled as suggested. The choice of cooling medium is determined primarily by the maximum section size. Section sizes in excess of 125 mm (5 in.) will harden completely when cooled in air. CA-6NM is not prone to cracking during cooling from ele- vated temperatures. For this reason, no problem should arise in the air cooling or oil quenching of configurations that include thick as well as thin sections. A wide choice of mechanical properties is available through the choice of tempering tem- perature. Castings of CA-6NM are normally sup- plied normalized and tempered at 595 to 620 �C (1100 to 1150 �F). Reaustenitizing occurs upon tempering above 620 �C (1150 �F), the amount of reaustenitization increasing with increasing temperature. Depending on the amount of this transformation, cooling from such tempering temperatures may adversely affect both ductility Fig. 22 AISI Type 420: Effect of tempering temperature on tensile properties. Heated to 1010 �C (1850 �F); oil quenched; tempered at temperature indicated for 5 h. Heat treated as 25 mm (1 in.) diam. rod; tensile test specimens were 12.8 mm (0.505 in.) diam; Izod impact test specimens were 10 mm (0.394 in.) square. Tests were con- ducted using specimens machined to English units. Elongation was measured in 50 mm (2 in.); yield strength at 0.2% offset Fig. 23 AISI Type 431: Effect of tempering temperature ontensile properties. Heated to 1040 �C (1900 �F); oil quenched; tempered for 3 h at temperature given. Speci- mens were heat treated as 25 mm (1 in.) round; tensile test specimens were 12.8 mm (0.505 in.) diam; Izod notched impact test specimens were 10 mm (0.394 in.) square. Tests were conducted using specimens machined to English units. Impact energy test used Izod specimens. Elongation was measured in 50 mm (2 in.); yield strength at 0.2% offset Heat Treating of Martensitic Stainless Steels / 393 Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 and toughness through the transformation to untempered martensite. Even though the alloy is characterized by a decrease in impact strength when tempered in the range of 370 to 595 �C (700 to 1100 �F), the minimum reached is significantly higher than that of CA-15. This improvement in impact toughness results from the presence of molybdenum and nickel in the composition 1400 1200 1000 800 600 400 200 0 As Quenched Hardness, HRC C41.5 C41 C40 C40 C40 C40 C41 C40 C36 C30 C23 C20 C17 400 500 600 700 800 Tempering temperature, ºF Corrosion weight loss, g W e ig h t lo s s , g T e m p e ri n g te m p e ra tu re , ºF 900 950 1000 1050 1100 1200 1300 5 3 1 0.4 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.3 3.7 6.1 5.2 0.5 0.3 /1962 Fig. 24 Effect of tempering temperature on the corrosion resistance of a martensitic stainless steel (0.10 C and 12.50 % Cr). Heat treatment conditions: austenitized at 955 �C (1750 �F), oil quenched, and tempered 1 h in air. Corrosion test: Specimens with dimensions of 20 x 50 mm (0.75 x 2 in.) were submerged in 10 % acetic acid for 15 hours Fig. 25 Effect of tempering temperature on the stress- corrosion characteristics of two wrought mar- tensitic stainless steels at high stress. Data apply to a stress level of 350 MPa (80 ksi) for tests in a salt fog cabinet Table 8 Compositions and typical microstructures of Alloy Casting Institute (ACI) corrosion-resistant cast steels ACI type UNS No. Wrought alloy type(a) ASTM specifications Most common end-use microstructure Composition(b), % C Mn Si Cr Ni Others(c) Chromium steels CA-15 J91150 410 A 743, A 217, A 487 Martensite 0.15 1.00 1.50 11.5–14.0 1.0 0.50 Mo(d) CA-15M J91151 � � � A 743 Martensite 0.15 1.00 0.65 11.5–14.0 1.0 0.15–1.00 Mo CA-40 J91153 420 A 743 Martensite 0.40 1.00 1.50 11.5–14.0 1.0 0.5 Mo(d) CA-40F � � � � � � A 743 Martensite 0.2–0.4 1.00 1.50 11.5–14.0 1.0 � � � Chromium-nickel steels CA-6N J91650 � � � A 743 Martensite 0.06 0.50 1.00 10.5–12.5 6.0–8.0 � � � CA-6NM J91540 � � � A 743, A 487 Martensite 0.06 1.00 1.00 11.5–14.0 3.5–4.5 0.4–1.0 Mo CA-28MWV � � � � � � A 743 Martensite 0.20–0.28 0.50–1.00 1.00 11.0–12.5 0.50–1.00 0.9–1.25 Mo; 0.9–1.25 W; 0.2–0.3 V CB-7Cu-1 J92180 � � � A 747 Martensite, age hardenable 0.07 0.70 1.00 15.5–17.7 3.6–4.6 2.5–3.2 Cu; 0.20–0.35 Nb; 0.05 N max CB-7Cu-2 J92110 � � � A 747 Martensite, age hardenable 0.07 0.70 1.00 14.0–15.5 4.5–5.5 2.5–3.2 Cu; 0.20–0.35 Nb; 0.05 N max (a) Type numbers of wrought alloys are listed only for nominal identification of corresponding wrought and cast grades. Composition ranges of cast alloys are not the same as for corresponding wrought alloys; cast alloy designations should be used for castings only. (b) Maximum unless a range is given. The balance of all compositions is iron. (c) Sulfur content is 0.04% in all grades except: CG-6MMN, 0.030% S (max); CF-10SMnN, 0.03% S (max); CT-15C, 0.03% S (max); CK-3MCuN, 0.010% S (max); CN-3M, 0.030% S (max); CA-6N, 0.020% S (max); CA-28MWV, 0.030% S (max); CA-40F, 0.20–0.40% S; CB-7Cu-1 and -2, 0.03% S (max). Phos- phorus content is 0.04% (max) in all grades except: CF-16F, 0.17% P (max); CF-10SMnN, 0.060% P (max); CT-15C, 0.030% P (max); CK-3MCuN, 0.045% P (max); CN-3M, 0.030% P (max); CA-6N, 0.020% P (max); CA- 28MWV, 0.030% P (max); CB-7Cu-1 and -2, 0.035% P (max). (d) Molybdenum not intentionally added. (e) CF-3A, CF-3MA, and CF-8A have the same composition ranges as CF-3, CF-3M, and CF-8, respectively, but have balanced compositions so that ferrite contents are at levels that permit higher mechanical property specifications than those for related grades. They are covered by ASTM A 351. (f) Nb, 8 � %C min (1.0% max); or Nb + Ta � %C (1.1% max). (g) For CN-7MS, silicon ranges from 2.50 to 3.50%. Table 9 Heat treatment of martensitic stainless steel castings Alloy Annealing temperature(a) Hardening treatment Typical ultimate tensilestrength(c)Austenitizing temperature(b) Tempering temperature �C �F �C �F �C �F MPa ksi CA-15 845–900 1550–1650 � � � � � � � � � � � � 550 80 � � � � � � 925–1010(d) 1700–1850(d) 370 max(e) 700 max(e) 1380 200 � � � � � � 925–1010(d) 1700–1850(d) 595–760 1100–1400 690–930 100–135 CA-40 845–900 1550–1650 � � � � � � � � � � � � 620 90 � � � � � � 980–1010 1800–1850 315 max(e) 600 max(e) 1515 220 � � � � � � 980–1010 1800–1850 595 1100 1035 150 � � � � � � 980–1010 1800–1850 650 1200 965 140 � � � � � � 980–1010 1800–1850 760 1400 760 110 CA-6NM 790–815 1450–1500 � � � � � � � � � � � � 550 80 � � � � � � 950–980 1750–1800 595–620 1100–1150 830 120 (a) Annealing for maximum softness; slow furnace cool from temperature. (b) Quench in oil or air. (c) Approximate. (d) Hold at temperature for a minimum of 30 min. (e) Tempering at 370 to 595 �C (700 to 1100 �F) is not recommended because low-impact ductility results. 394 / Heat Treated High-Alloy Steels Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 and from the lower carbon content. The best combination of strength with toughness is obtained when the alloy is tempered above 510 �C (950 �F). Figure 26 describes the effect of tempering temperature on the hardness, strength, ductility, and toughness properties of CA-6NM and illus- trates that strengths even higher than those con- sidered typical can be obtained by tempering at lower temperatures without a disturbing loss of ductility or toughness. The minor loss of toughness and ductility that does occur is associated with the lesser degree of tempering that takes place at the lower temperature and not with embrittlement, as might be the case with other 12% Cr steels that contain no molybdenum. The addition of molybdenum to 12% Cr steels makes them unusually stable thermally and normally not susceptible to embrittlement in the annealed or annealed-and-cold-worked conditions, even when exposed for long periods to temperatures of 370 to 480 �C (700 to 900 �F). There are no data currently available on such steels in the quenched-and-tempered or normalized-and- tempered conditions. Another significant practical advantage of CA-6NM is its relative freedom from the rapid drop in hardness when tempered above about 510 �C (950 �F). Figure 27 shows clearly that a given increase in tempering temperature produces a much more gradual decrease in hardness than with CA-15. This makes heat treating much easier and cheaper and decreases the frequency of rejections and/or the necessity for reheat treatment. The hardening procedures for CA-15 castings are similar to those used for the comparable wrought alloy (type 410). Austenitizing consists of heating to 955 to 1010 �C (1750 to 1850 �F) and soaking for a minimum of 30 min; the high side of this temperature range is normally Fig. 26 Effect of tempering temperature on the mechanical properties of a CA-6NM standard keel block. Courtesy of ESCO Corporation Fig. 27 Effect of tempering temperature on the hardness of CA-6NM and CA-15. Courtesy of ESCO Corporation Table 10 Effects of four methods of heat treatment on typical mechanical properties of cast CA-15. Specimens were taken from shell mold cast keel blocks; data indicate results obtained on four specimens treated by each method Heat treatment(a) Ultimate tensile strength Yield strength Elongation in 50 mm (2 in.), % Reductionin area, %MPa ksi MPa ksi Treatment 1 1230 178 1005 146 9.0 13.0 Homogenize: 1 h at 1040 �C (1900 �F), AC 1250 181 970 141 12.5 28.0 Solution anneal: 30 min. at 955 �C (1750 �F), OQ 1275 185 985 143 7.0 14.0 Temper: 3 h at 300 �C (575 �F), AC 1315 191 1020 148 8.0 12.5 Treatment 2 1260 183 1115 162 6.5 9.5 Anneal: 1 h at 900 �C (1650 �F), FC 1296 188 1130 164 5.5 16.0 Solution anneal: 75 min at 1010 �C (1850 �F), OQ 1340 194 1070 155 9.0 23.0 Temper: 3 h at 370 �C (700 �F), OQ 1380 200 1050 152 12.0 42.0 Treatment 3(b) 795 115 485 70 15.5 60.0 Anneal: 1 h at 900 �C (1650 �F), FC 810 117 630 91 16.5 37.0 Solution anneal: 75 min at 1010 �C (1850 �F), OQ 830 120 680 98 9.5 23.0 Temper: 2 h at 620 �C (1150 �F), AC 860 125 585 85 12.5 32.0 Treatment 4(c) 685 99 525 76 21.0 65.0 Anneal: 1 h at 900 �C (1650 �F), FC 710 103 545 79 20.5 56.0 Solution anneal: 90 min at 995 �C (1825 �F), FAC 710 103 545 79 18.5 61.5 Temper: 2 h at 705 �C (1300 �F), AC 720 104 550 80 20.5 60.0 (a) Each treatment comprised three processes as listed. AC, air cool; OQ, oil quench; FC, furnace cool; FAC, forced-air cool. (b) AMS 5351-B. (c) MIL-S-16993 Fig. 28 Effect of tempering temperature on typical room-temperature mechanical properties of CA-15 castings Heat Treating of Martensitic Stainless Steels / 395 Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 employed. Parts are then cooled in air or quenched in oil. To reduce the probability of cracking in the brittle, untempered martensitic condition, tempering should take place immedi- ately after quenching. Tempering is performed in two temperature ranges: up to 370 �C (700 �F) for maximum strength and corrosion resistance, and from 595 to 760 �C (1100 to 1400 �F) for improved ductility at lower strength levels. Tempering in the range of 370 to 595 �C (700 to 1100 �F) is normally avoided because of the resultant low impact strength. Figure 28 shows the nominal mechanical properties obtained in CA-15 cast- ings as a function of tempering temperature. Additional data on mechanical properties are given in Table 10. These data are based on sev- eral heats of shellcast CA-15 alloy. ACKNOWLEDGMENT The information in this article is revised from J. Douthett, Heat Treating of Stainless Steels, Heat Treating, Vol 4, ASM Handbook, ASM International, 1991, p 769–792, with adapted material from M.F. McGuire, Stainless Steels for Design Engineers, ASM International, 2008. REFERENCES 1. M.F. McGuire, Stainless Steels for Design Engineers, ASM International, 2008 2. Bletton, Aciers Inoxidables, Les Editions de Physique les Ulis, Paris, 1993, p 481 3. K.J. Irvine et al, JISI, Vol. 195, ISIJ Interna- tional, 1960, p 386–405 396 / Heat Treated High-Alloy Steels Downloaded from http://dl.asminternational.org/handbooks/chapter-pdf/236194/a0005985.pdf by CAPES-DotLib user on 17 November 2020 << /ASCII85EncodePages false /AllowTransparency false /AutoPositionEPSFiles true /AutoRotatePages /None /Binding /Left /CalGrayProfile (Gray Gamma 2.2) /CalRGBProfile (sRGB IEC61966-2.1) /CalCMYKProfile (U.S. Web Coated \050SWOP\051 v2) /sRGBProfile (sRGB IEC61966-2.1) /CannotEmbedFontPolicy /Error /CompatibilityLevel 1.6 /CompressObjects /Off /CompressPages true /ConvertImagesToIndexed true /PassThroughJPEGImages true /CreateJobTicket false /DefaultRenderingIntent /Default /DetectBlends true /DetectCurves 0.1000 /ColorConversionStrategy /LeaveColorUnchanged /DoThumbnails false /EmbedAllFonts true /EmbedOpenType false /ParseICCProfilesInComments true /EmbedJobOptions true /DSCReportingLevel 0 /EmitDSCWarnings false /EndPage -1 /ImageMemory 1048576 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