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Compact DD actuator with high torque for FA Direct drive actuator Eco-friendly Absolute type DD actuator CB-32A 7 Network compatible functions Different networks are easily connectable with the one-touch connection serial transmission slave. Eco-friendly Energy-saving, space-saving, oilless, reusable -- these all assist in constructing an eco-friendly production system. Precise/high-function This high-precision absolute DD actuator enables freely designed 360° indexing, and enables complex intermittent and continuous rotation. Eco-friendly and intelligent index for your network Interactive terminal Dedicating driver H type S type: Compact GH type: With compatibility GS type: Compact/with compatibility Body actuator Return to origin no longer required A built-in absolute resolver recognizes the current position even without a return to origin. Outstanding operability Indexing time is set directly in 0.01- second units. Compact and high torque The torque does not drop even in high speed areas. (Excluding some models) Easy installation and centering A socket and spigot and screw holes are provided on the rotary section and fixed section for installation. Wiring can be centralized with the hollow shaft. Dust-proof structure A seal is installed on the rotary section of the actuator. (Excluding some models) (AX8000 Series is IP65 compatible) Smooth cam curve drive Five types of cam curves, modified sine (MS), modified trapezoidal (MT), modified constant velocity (MC, MC2) and trapecloid (TR) are selectable depending on the application. Precise positioning High-precision indexing is possible with high 540672-pulse–per-rotation resolution. (Indexing repeatability: ±5") Energy saving Power is consumed only during indexing. Almost no power is consumed while the output shaft is stopped. No need to replace or dispose lubricant Bothersome lubricant replacement and waste oil disposal are no longer required. Environment pollution is prevented because no oil leakage occurs. Space saving Compact device No origin detection sensor, reduction gears, motors, etc., are required. Specifications are easy to change and parts easy to reuse. Specifications can be changed with an interactive terminal or personal computer, and the mechanical index enables parts to be reused. Compatible with open networks Two open networks -- CC-Link and DeviceNet -- are selectable. Reduced wiring costs Major reductions in wiring help reduce wiring work-hours. Drivers, actuators, and cables are compatible. Maintenance and control are facilitated by freely combined applications. Precise/high-function Eco-friendly Network compatible functions AX2000G/ AX4000G Series Five series are selectable to match your applications. Easy-programming with the handy type. CC-Link DeviceNet Compatibility Serial transmission slave unit AX1000 Series Compatible type AX2000G Series AX2000 Series Compatible type AX4000G Series AX4000 Series AX5000 Series AX8000 Series System Configuration Intro 3 Features Return to origin not required The direct drive actuator has a built-in absolute resolver that detects the current position when power is turned on, eliminating bother- some origin searches. After an emergency stop, operations are re- started from the current position. The direct drive actuator resolver consists of two sets -- one uses R/D con- version to split the sine waveform detected every 2.7˚ (360˚/132) rotation angle into 4096, and the other splits 360˚ into 4096 to detect the absolute position on 360˚. An origin search sensor is not needed as with the incremental method. With this highly reliable detection, backup memory is not required because position information is recognized when power is turned on. Precise High resolution of 540672 pulses per rotation Index precision: ±15" (second), (±30" (second) for AX3000, AX4000 Series) Repeatability: ±5" (second) * *1" (second) = 1˚/3600 High torque This DD motor has outstanding torque properties that maintain the torque even in high-speed ranges and uses a PM motor suitable for indexing. Space saving With the direct drive motor, compact and space saving com- pared to the circular table with a motor and reduction gear. Cover (adopted for some models) Hollow Output shaft Stator (coil) Rotor (magnet) Absolute resolver (rpm) Rotation speed (rpm) Rotation speed Torque Continuous output range Short time rated area Torque PM type (permanent magnet type) VR type (variable magnetic resistance type) Continuous output range Example of index accuracy measurement (with brake) Example of index accuracy measurement (without brake) sec. Model No. Load table Moving time Index number Measuring device Heidenhein (Germany) AX5022 400 ROD-800 1.0 sec. sec. Model No. Load table Moving time Index number Measuring device Heidenhein (Germany) AX1022 250 ROD-800 1.0 sec. Torque-rotational speed characteristics (When motor volume is same.) Intro 4 Smooth cam curve drive is achieved. Five types* of cam curves are provided as a standard. Shock during movement and stopping is minimized. * Modified sine (MS), modified trapezoid (MT), modified constant velocity (MC, MC2), and trapecloid (TR) are used. Four types of cam curves with the outstanding operation properties shown below are selected using parameters, enabling smooth transfer positioning not possible with simple acceleration/ deceleration time setting control. Easy design A socket and spigot on the main console and table mounting facilitate alignment. Easy connection An integrated driver and controller eliminate the need for connections. Flexible programming Positioning at a random point is possible with NC language. Up to 256 NC programs are saved in the driver. Variety of external interfaces Program input, parameter setting, and reading of internal states, etc., are implemented with RS-232C serial communication. Different external interfaces, including M codes, are provided for PLC connection. Using the serial transmission slave, two types of open networks -- CC-Link and Device-Net -- are selectable. Easily create programs The equal index program is created easily by interactively inputting the number of divisions and movement time, etc., with the optional interactive terminal, so the system is ready for use right after instal- lation. If programs are created in NC language, even complex operations are possible. The driver stores up to 6000 characters of programs (256 programs). Programs are created and saved using a personal computer and Windows communication software Teaching Note. CE marking CE marking compatible parts (option) complying with Low Voltage Directives and EMC Directives are used. Refer to the instruction manual for information on installing the system to comply with stan- dards, etc. Refer to the CKD EU Standard Compatible Part Guide for details on compatible models and standards. The Low Voltage Directive EN60034-1, EN60034-5, EN50178 EMC directive EN55011, EN61800-3, EN61000-6-2, EN61000-3-2 Certificating body TÜV Rheinland Dowel hole convenient for positioning available A flexible cable is used as an option for applications with cable bends. Conditions of measuring examples Model No. AX1045 Operating conditions Index angle 90˚ Index time 0.5 second Load moment of inertia 1.67 x 10-2 kg·m2 Vm Am JmName Acceleration curve Measuring example MODIFIED SINE (MS) MODIFIED TRAPEZOID (MT) MODIFIED CONSTANT VELOCITY (MC) TRAPECLOID (TR) Speed Speed Speed Speed Acceleration Acceleration Acceleration Acceleration MODIFIED SINE MODIFIED TRAPEZOID MODIFIED CONSTANT VELOCITY TRAPECLOID Large hollow diameter (AX4000, AX4000G Series) Large hole diameter specifications are incorporated for easy piping and wiring to the rotary table. A ball spline enables the axis of the P&P mechanism to transfer small parts. (Consult with CKD for ball spline installation.) Non-backlash negative actuationVAC for one minute 10MΩ and over 500 VDC 0 to 45˚C 20 to 85%RH with no dew condensation -20 to 80˚C 20 to 90%RH with no dew condensation 23.0 0.01 0.01 150 50 100 2200 140 4000 0.05820 6.0 8.0 32.0 210 70 170 0.09280 10.0 44.0 N·m N·m rpm N N·m N kg·m2 kg·m2 sec. sec. N·m P/rev kg mm mm Maximum output torque Continuous output torque Maximum rotation speed Allowable axial load Allowable moment load Allowable radial load Output shaft moment of inertia Allowable load moment of inertia Index accuracy (Note 1) Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage Motor insulation resistance Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Weight Runout of output shaft Runout of output shaft surface F F L (Note) Moment load M (N·m) = F (N) x L (m) M : Moment load F : Load L : Distance from center of output shaft M (N·m) = F (N) x (L + 0.02) (m) M : Moment load F : Load L : Distance from output shaft flange surface (Fig. a) (Fig. b) L *This is characteristics at three phase 200 VAC . Note 1: Refer to the "CKD Index Units General Catalog" (CB-019SA) "Technical explanation, Static index precision" for details on the index precision. Note 2: Consult with CKD if rotation speed is 100 rpm or faster. (With models having a maximum torque of 45 N·m or less, the S type is used with special specifications up to 150 rpm and the H driver up to 180 rpm. Contact CKD for details. Note that maximum speed cannot be changed after delivery.) 22 A X 1000 AX1000 Series How to order A X 1000 A ctuator Size (max. torque) Model no. Model Model no. of options A Driver type Note 1 B Dowel holeH Mounting baseC Cable change Note 3 E Driver power voltage Note 1 F CE marking Note 2 G Connector installation attitude Note 2 D How to order AX1 A Size (max. torque) Symbol Descriptions 022 045 075 150 210 22 N·m 45 N·m 75 N·m 150 N·m 210 N·m B Driver type S H S type driver H type driver C Mounting base Blank B Standard (without mounting base) With blackening mounting base D Connector installation attitude Blank C Standard (connector horizontal installation) Connector bottom installation E Cable change Blank D** DM** Standard (cable length 4 m) Cable length change Flexible cable length change G CE marking Blank K Standard (CE marking not available) CE marking H Dowel hole Blank P1 Standard (without dowel hole) 1 on top F Driver power voltage Refer to the driver - power voltage table on the left. ** cable length Note: The length and type cannot be changed after delivery. 02 Blank 06 08 10 15 20 25 30 2 m 4 m 6 m 8 m 10 m 15 m 20 m 25 m 30 m Flexible cable 4 m: DM D08022 S B J1 P1C K Note on model no. selection Note 1: Select the driver according to the table below. Model Driver - power voltage table Driver type S type driver H type driver 200 to 230 VAC 100 to 115 VAC 200 to 230 VAC 100 to 115 VAC AX1022 AX1045 AX1075 AX1150 AX1210 Blank Blank Blank J1 J1 Blank Blank [Note] Use the noise filter for the motor cable if the cable is longer than 6 m. * S type driver is recommended if the max. torque is 75 N·m or less. Contact CKD for details on the availability of the H type driver. Note 2: Connector bottom installation (-C) and CE marking product (-K) can not be selected same time. Note 3: Use the optional flexible cable in applications where the cable is bent repeatedly. Refer to page 57 for dimensions of the cable. 23 AX1000 Series Dimensions AX1022 AX1045 (Option) For dial plate mounting (rear side is the same.) (cable bending range) (including hollow section) Rotational section Mounting base 6- 7 (straight) 6-M6 depth 11 (straight) P.C.D.140 P.C.D.70 2 x 6-M6 depth 9 (straight) P.C.D.18 0 120 78 19 .5 19 .5 (Option) For dial plate mounting (rear side is the same.) (cable bending range) (including hollow section) Rotational section Mounting base 6- 7 (straight) 6-M6 depth 11 (straight) P.C.D.140 P.C.D.70 2 x 6-M6 depth 9 (straight) P.C.D.18 0 120 78 19 .5 19 .5 Rotational section (including hollow section) 40h7 25 22 24 120h7 200 A 23 22 91 10 3 5128 11 38 .5 44 5 102 22.3 160 152 120 85 160 A 152 120 85 25 22 24 120h7 200 102 22.3 40h7 Rotational section (including hollow section) 23 8 12 6 13 8 44 38 .5 11 12 12 12 22 5 5 Standard cable length 4 m Standard cable length 4 m (Option) 6H7 depth 8 35 15˚ (Option) 6H7 depth 8 35 15˚ 0.04 A 0.04 A 24 A X 1000 AX1000 Series Dimensions A ctuator Dimensions AX1075 AX1150 (cable bending range) (rear side is the same.) For dial plate mounting (Option) (including hollow section) 120 P.C.D. 265 P.C.D. 100 P.C.D. 220 Mounting base 2 x 6-M8 depth 12 (straight) 6- 9 (straight) 6-M8 depth 14 (straight) 78 19 .5 19 .5 Rotational section (cable bending range) (rear side is the same.) For dial plate mounting (Option) (including hollow section) 120 P.C.D. 265 P.C.D. 100 P.C.D. 220 Mounting base 2 x 6-M8 depth 12 (straight) 6- 9 (straight) 6-M8 depth 14 (straight) 78 19 .5 19 .5 Rotational section Standard cable length 4 m Standard cable length 4 m 8H7 depth 10 (option) 50 15˚ 8H7 depth 10 (option) 50 15˚ 0.04 A 0.04 A Rotational section (including hollow section) 70h7 40 37 39 200h7 290 A 29 37 10 0 11 5 1512 8 14 33 .5 44 8 15 15 146.5 22.3 242 234 200 125 Rotational section (including hollow section) 70h7 40 37 39 200h7 290 A 29 37 14 5 16 0 1512 8 14 33 .5 44 8 146.5 22.3 242 234 200 125 25 AX1000 Series Dimensions AX1210 (cable bending range) (rear side is the same.) For dial plate mounting (Option) (including hollow section) 120 P.C.D. 265 P.C.D. 100 P.C.D. 220 Mounting base 2 x 6-M8 depth 12 (straight) 6- 9 (straight) 6-M8 depth 14 (straight) 78 19 .5 19 .5 Rotational section Rotational section (including hollow section) 242 234 200 125 70h7 40 29 15 19 0 37 8 44 33 .5 14 15 20 5 8 39 37 200h7 146.5 22.3 290 A Standard cable length 4 m 8H7 depth 10 (option) 50 15˚ 0.04 A 26 A X 1000 AX1000 Series Dimensions with options A ctuator Dimensions with options Connector bottom installation (C) AX1022/AX1045 AX1075/AX1150/AX1210 22 119 38 37.5 30 ( 11 ) 37 198 60 55 35 ( 14 ) P.C.D 75 90 ˚ P.C.D 120 90 ˚ 27 Refer to the safety precautions on Intro 13 to 20 before operating. Small diameter to downsize (AX2006, AX2012) Types with a hollow fixed shaft are available (AX2021, AX2042), facilitating cable wiring. Max. torque: 6/12/21/42 N·m AX2000 Series actuator Direct drive actuator Actuator specifications Speed/max. torque characteristics Descriptions (rpm) 120 100 80 60 40 20 0 0 20 4010 30 50 (N·m) AX2006 AX2012 AX2021 AX2042 AX2042AX2021AX2012AX2006 6 2 0.00575 0.3 4.7 1000 40 0.4 2000 60 3.0 12 4 0.00695 0.4 5.8 100 (Note 2) ±15 ±5 540672 Class F 1500 VAC for one minute 10MΩ and over 500 VDC 0 to 45˚C 20 to 85%RH with no dew condensation -20 to 80˚C 20 to 90%RH with no dew condensation 0.03 0.03 21 7 0.03450 0.6 13.0 42 14 0.04830 0.9 17.0 N·m N·m rpm N N·m kg·m2 kg·m2 sec. sec. N·m P/rev kg mm mm Maximum output torque Continuous output torque Maximum rotation speed Allowable axial load Allowable moment load Output shaft moment of inertia Allowable load moment of inertia Index accuracy (Note 1) Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage Motor insulation resistance Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range WeightRunout of output shaft Runout of output shaft surface F F L (Note) Moment load M (N·m) = F (N) x L (m) M : Moment load F : Load L : Distance from center of output shaft M (N·m) = F (N) x (L + 0.02) (m) M : Moment load F : Load L : Distance from output shaft flange surface (Fig. a) (Fig. b) L *This is characteristics at three phase 200 VAC . Note 1: Refer to the "CKD Index Units General Catalog" (CB-019SA) "Technical explanation, Static index precision" for details on the index precision. Note 2: Rotational speeds exceeding 100 rpm are compatible with the direct drive actuator compatible model (AX2***GS). The S driver is used with special specifications up to 150 rpm and the H driver up to 180 rpm. Contact CKD for details. Note that max. rotational speed cannot be changed after delivery. 28 A X 2000 AX2000 Series How to order A ctuator Model no. Size (max. torque) A Driver type Note 1 B Mounting base Note 4 D Hollow fixed shaft Note 2 C Cable change Note 3 E Driver power voltage Note 1 F CE markingG How to order AX2 A Size (max. torque) Symbol Descriptions 006 012 021 042 6 N·m 12 N·m 21 N·m 42 N·m B Driver type S S type driver D Mounting base (cannot be used with dowel holes P2 and P3) Blank B Standard (without mounting base) With blackening mounting base G CE marking Blank K AX2006 AX2012 AX2021 AX2042 Hallow fixed shaft (-A) Flexible cable (-DM) X X X X X X X X Standard (CE marking not available) CE marking C Hollow fixed shaft Blank A Standard Hollow fixed shaft extension (Only AX2021, AX2042 available) D08021 S BA J1 K Note on model no. selection Note 1: Select the driver according to the table below. Model Driver - power voltage table Option table Driver type S type driver (including CE products) H type driver 200 to 230 VAC 200 to 230 VAC 100 to 115 VAC100 VAC AX2006 AX2012 AX2021 AX2042 Blank Blank Blank Blank J1 J1 J1 J1 Model Model no. of options Dowel hole Note 4, Note 5 H P1 E Cable change Blank D** DM** Standard (cable length 4 m) Cable length change Flexible cable length change H Dowel hole Blank P1 P2 P3 Standard (without dowel hole) 1 on top 1 on bottom 1 each on both top and bottom F Driver power voltage Refer to the driver - power voltage table on the left. ** cable length Note: The length and type cannot be changed after delivery. 02 Blank 06 08 10 15 20 25 30 2 m 4 m 6 m 8 m 10 m 15 m 20 m 25 m 30 m Flexible cable 4 m: DM (Only AX2006, AX2012 available) [Note] Use the noise filter for the motor cable if the cable is longer than 6 m. * S type driver is recommended if the max. torque is 42 N·m or less. Contact CKD for details on the availability of the H type driver. Note 2: Refer to the Option Table and select required options. Note 3: Use the optional flexible cable in applications where the cable is bent repeatedly. (Only AX2006, AX2012 available) Refer to page 57 for dimensions of the cable. Note 4: "P2" and "P3" cannot be selected if "B" with a blackening base is designated for (D) mounting base. Note 5: Additionally machined sections may not have a treated surface. 1 on top (-P1) 1 on bottom (-P2) 1 each on both top and bottom (-P3) Dowel hole 29 AX2000 Series Dimensions AX2006 AX2012 Rotational section 35 22 Recommended connector hole for motor mounting base Cable position AX center 12 0 12 .5 1 Fixed section 40 (option base inner diameter) 30H8 (fixed shaft inner diameter) 3. 5 11 5 43 .5 ( 3 0H 8 ra ng e) 11 0 ( 5) 30.5 (fixed shaft inner diameter) 90h7 110 80h8 150 95 95 Mounting base (option) 4- 7 Fixed section 6-M5 depth 10 (straight) For dial plate mounting P.C.D.100 35 22 Recommended connector hole for motor mounting base Cable position AX center Rotational section Ca bl e le ng th 4 00 m m (t hi s is no t a fl ex ib le c ab le .) 10 0 12 .5 1 Fixed section 40 (option base inner diameter) 30H8 (fixed shaft inner diameter) 3. 5 95 43 .5 ( 30 H8 ra ng e) 90 ( 5) 30.5 (fixed shaft inner diameter) 90h7 110 80h8 150 CAUTION : Fix the end of cable sheath when using a flexible cable. 95 95 Mounting base (option) 4- 7 Fixed section 6-M5 depth 10 (straight) For dial plate mounting P.C.D.100 A B B A 5H7 depth 8 (option)0.04 A 5H7 depth 8 (option)0.04 A 5050 Ca bl e le ng th 4 00 m m (t hi s is no t a fl ex ib le c ab le .) Note: The min. bending range at the cable lead-out port is 20mm. CAUTION : Fix the end of cable sheath when using a flexible cable. Note: The minimum bending range at the cable lead-out port is 20mm. Note: The min. bending range at the cable lead-out port is 20mm. P.C.D.60 4 19.5 28 45 ˚ Fixed section 4-M6 depth 12 (straight) P.C.D.60 4 19.5 28 45 ˚ Fixed section 4-M6 depth 12 (straight) 30 6H7 depth 8 (option) Not available if the option base is installed. 0.04 B 30 6H7 depth 8 (option) Not available if the option base is installed. 0.04 B Standard cable length 4 m Standard cable length 4 m 30 A X 2000 AX2000 Series Dimensions A ctuator Dimensions AX2021 AX2021-A 6- 7 Fixed section 6H7 depth 8 Mounting base (Option) (Option) Fixed section 74 6-M6 depth 10 (straight) For dial plate mounting 6-M6 depth 10 (straight) P.C.D.130 P.C.D.180 P.C.D.110 6- 7 6H7 depth 8 Mounting base (Option) (Option) Fixed section 6-M6 depth 10 (straight) For dial plate mounting P.C.D.130 P.C.D.180 Fixed section 74 6-M6 depth 10 (straight) P.C.D.110 0.04 A 0.04 A 6565 Standard cable length 4 m Standard cable length 4 m 100h7 46 (fixed shaft inner diameter) 150 120h7 198 156 7 14 8 ( 8) 15 2 14 0 53 15 0 14 0 2 ( 8) 7 150 120h7 100h7 156 198 15 53 15 0 46 (fixed shaft inner diameter) 60h7 23 0 A A Rotational section 60 Ca ble b en di ng ra ng e 60 Ca ble b en di ng ra ng e Rotational section 31 AX2000 Series Dimensions AX2042 AX2042-A 6- 7 Fixed section 6H7 depth 8 Mounting base (Option) (Option) Fixed section 74 6-M6 depth 10 (straight) For dial plate mounting 6-M6 depth 10 (straight) P.C.D.130 P.C.D.180 P.C.D.110 30 ˚ Fixed section 74 6-M6 depth 10 (straight) P.C.D.110 30 ˚ 6- 7 6H7 depth 8 Mounting base (Option) (Option) Fixed section 6-M6 depth 10 (straight) For dial plate mounting P.C.D.130 P.C.D.180 0.04 A 0.04 A 65 65 Standard cable length 4 m Standard cable length 4 m A A 100h7 46 (fixed shaft inner diameter) 150 120h7 198 156 7 ( 8) 15 2 53 2 ( 8) 7 150 120h7 100h7 156 198 15 53 46 (fixed shaft inner diameter) 60h7 17 5 18 3 18 5 17 5 26 5 18 5 Rotational section Rotational section 60 Ca ble b en di ng ra ng e 60 Ca ble b en di ng ra ng e 32 AX2000 Series CE marking products dimensions A X 2000 A ctuator CE marking products dimensions AX2021-K AX2042-K 120h7 156 80 Ca ble be nd ing ra ng e P.C.D.110 100h7 120h7 156 150 80 Ca ble be nd ing ra ng e P.C.D.110 100h7 150 6-M6 depth 10 (straight) 6-M6 depth 10 (straight) 46 (fixed shaft inner diameter) 46 (fixed shaft inner diameter) 7 53 14 0 ( 8) 14 8 7 53 17 5 18 3 ( 8) Fixed section Fixed section ( 32 ) (28) (16) ( 32 ) (28) (16) P.C.D.130 6-M6 depth 10 (straight) For dial plate mounting Fixed section P.C.D.130 6-M6 depth 10 (straight) For dial plate mounting Fixed section Standard cable length 4 m Standard cable length 4 m 33 Large hollow shaft handy for cable wiring and piping, and a variety of options. Max. torque: 9, 22, 45, 75, 150, 300, 500N·m AX4000 Series actuator Direct drive actuator Refer to the safety precautions on Intro 13 to 20 before operating. Actuator specifications Descriptions AX4075AX4022 22 7 100 (Note 2) 60 0.0206 0.60 12.3 16.4 AX4045 45 15 80 0.0268 0.9015.0 19.3 AX4150 150 50 100 300 0.2120 7.50 10.0 44.0 63.0 AX4300 300 100 400 0.3260 18.00 66.0 86.0 AX4500 500 160 70 500 0.7210 30.00 15.0 115.0 - AX4009 9 3 800 40 0.0090 0.35 0.8 5.5 - 3700 3.5 20000 75 25 200 0.1490 5.00 ±30 ±5 540672 Class F 1500 VAC for one minute 10MΩ and over 500 VDC 0 to 45˚C 20 to 85%RH with no dew condensation -20 to 80˚C 20 to 90%RH with no dew condensation 36.0 54.0 0.03 0.05 Maximum output torque Continuous output torque Maximum rotation speed Allowable axial load Allowable moment load Output shaft moment of inertia Allowable load moment of inertia Index accuracy (Note 1) Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage Motor insulation resistance Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Weight Brake set total weight Runout of output shaft Runout of output shaft surface N·m N·m rpm N N·m kg·m2 kg·m2 sec. sec. N·m P/rev kg kg mm mm Electromagnetic brake specifications (option) Descriptions Applicable model AX4022/AX4045 AX4075/AX4150/AX4300 Non-backlash dry non-excitation operation type 24 VDC 45 (reference value) 55 2.30 200 50 (reference value) 250 (reference value) 40 30 1.25 35 50 (reference value) 150 (reference value) 60 Type Rated voltage Power supply wattage Rated current Static friction torque Armature release time (brake on) Armature suction time (brake off) Holding precision Max. cycle rate V W A N·m msec msec min. time/min. Note 1: Refer to the "CKD Index Units General Catalog" (CB-019SA) "Technical explanation, Static index precision" for details on the index precision. Note 2: Rotational speed exceeding 100 rpm are compatible with the direct drive actuator compatible model (AX4***GS). With models having a max. torque of 45 N·m or less, the S driver is used with special specifications up to 150 rpm and the H driver up to 180 rpm. Contact CKD for details. Note that max. speed cannot be changed after delivery. Note 1: When the output shaft is rotating, rubbing may be generated at the electromagnetic brake's disk and fixing section. Note 2: When moving after brakes are turned OFF, the delay time parameter must be changed based on armature suction time. Note 3: This is a non-backlash type, but it may be hard to hold a set position if a load is applied on the rotational direction. Note 4: When electromagnetic brakes function, the armature may contact the magnetic brake's fixed section and generate noise. Note 5: Brakes are manually released by alternately screwing screws into manual release taps (three positions). Lightly tighten screws until they stop, then turn them another 90˚. When finished with manual release, remove the three bolts immediately and apply brakes. 34 AX4000 Series How to order A X 4000 A ctuator Model no. Size (max. torque) A Driver type Note 1 B Cable change Note 2 D Mounting base Note 3, 4, 5 C Driver power voltage Note 1 F Dowel hole Note 4, Note 6 H Body surface treatmentICE markingGBrake Note 5 E How to order AX4 A Size (max. torque) Symbol Descriptions 009 022 045 075 150 300 500 9 N·m 22 N·m 45 N·m 75 N·m 150 N·m 300 N·m 500 N·m B Driver type S H S type driver H type driver C Mounting base Blank B BS Standard (without mounting base) With blackening mounting base Electroless nickel plating, surface treatment mounting base Use with body surface treatment S. D Cable change Blank D** DM** Standard (cable length 4 m) Cable length change Flexible cable length change G CE marking Blank K AX4009 Mounting base (-B) Mounting base (-BS) Brake (-EB) X X X AX4022 AX4045 AX4075 AX4150 AX4300 AX4500 X Standard (CE marking not available) CE marking H Dowel hole Blank P1 P2 P3 Standard (without dowel hole) 1 on top 1 on bottom (2 on bottom for AX4009) 1 each on both top and bottom I Body surface treatment Blank S Standard (rotational section - blackening, fixing section casting surface plane - paint) Rotational section - electroless nickel plating treatment, fixing section - nitriding E Brake Blank EB Standard (without brake) With negative actuation type electromagnetic brake (AX4009 and AX4500 cannot be selected) 022 S P1DM08 J1EBBS SK Note on model no. selection Note 1: Select the driver according to the table below. Note 6: Additionally machined sections may not have a treated surface. Model Driver - power voltage table Option table Driver type S type driver H type driver 200 to 230 VAC 200 to 230 VAC100 to 115 VAC AX4009 AX4022 AX4045 AX4075 AX4150 AX4300 AX4500 Blank Blank Blank Blank J1 J1 J1 100 to 115 VAC Blank Blank Blank F Driver power voltage Refer to the driver - power voltage table on the left. Model Model no. of options ** cable length Note: The length and type cannot be changed after delivery. 02 Blank 06 08 10 15 20 25 30 2 m 4 m 6 m 8 m 10 m 15 m 20 m 25 m 30 m Flexible cable 4 m: DM (1 on top/2 on bottom for AX4009) [Note] Use the noise filter for the motor cable if the cable is longer than 6 m. Note 2: Use the optional flexible cable in applications where the cable is bent repeatedly. Refer to page 57 for dimensions of the cable. Note 3: Designate body surface treatment and mounting base surface treatment with (C) and (I). Note 4: "P2" and "P3" cannot be selected if "B" with blackening mounting base or "BS" electroless nickel plating surface treatment mounting base is designated for (C) mounting base. Note 5: Refer to the Option Table below and select required options. * S type driver is recommended if the max. torque is 75 N·m or less. Contact CKD for details on the availability of the H type driver. 35 AX4000 Series F F L (Note) Moment load M (N·m) = F (N) x L (m) M : Moment load F : Load L : Distance from center of output shaft M (N·m) = F (N) x (L + 0.02) (m) M : Moment load F : Load L : Distance from output shaft flange surface (Fig. a) (Fig. b) L Speed/max. torque characteristics (rpm) 120 100 80 60 40 20 0 0 10050 (N·m) AX4009 AX4022 AX4045 AX4075 AX4009, AX4022, AX4045, AX4075 (rpm) 120 100 80 60 40 20 0 0 600400200 (N·m) AX4150 AX4300 AX4500 AX4150, AX4300, AX4500 *This is characteristics at three phase 200 VAC . *This is characteristics at three phase 200 VAC . 36 AX4000 Series Dimensions A X 4000 A ctuator Dimensions AX4009 0. 06 A A 150h7 168 Cable length 400 mm (This is not a flexible cable.) 42 4- 7 14 0 16 0 10 45 ( 5) 42.5 18 50 P.C.D. 160 170 30 146±0.03 (option dowel hole dimensions) 12 0± 0. 03 (o pt io n d ow el h ol e di m en sio ns ) 2- 6H7 (Option) 80 85 140 160 5H7 depth 7 6-M5 depth 10 (straight) For dial plate mounting (Option) Rotational section (including hollow section) Fixed section 6. 5 24 CAUTION: When using flexible cable, Standard cable length 4 m fix the end of cable sheath. 37 AX4000 Series P.C.D. 54 45 ˚ 4- 7 Mounting base (option)150 200C10 4-M6 depth 12 (straight) (screw valid length 9) For dial plate mounting Rotational section 28 .5 32 63 12 65 45 (9 .5 ) 5 95 10 9. 5 100h7 140h7 180±2 170 B 80 P.C.D. 160 P.C.D. 125 4-M6 depth 12 (straight) 15 0 20 0 6H7 depth 8 (option) 0.06 A A 44 B0.06 1045 .2 28 .5 32 63 95 (9 .5 ) 5 70 25 Rotational section (including hollow section) (including hollow section) 3-M6 depth 12 (straight) For option electromagnetic brake mounting 140h7 180±2 Electromagnetic brake 11 9. 5 300 from lead wire outlet Electromagnetic brake (protection element attached) P.C.D. 160 6H7 depth 8 (option) Not available if the option base is installed. 45˚ 4-M6 depth 12 (straight) For option electromagnetic brakemounting Ca ble b en di ng ra ng e (T he b en di ng ra ng e do wn wa rd is 6 0. ) Standard cable length 4 m 80CAUTION : When using flexible cable, fix the end of cable sheath. Dimensions AX4022 AX4022-EB With electromagnetic brake Refer to the left drawing for other options. 24 Standard cable length 4 m 24 P.C.D. 160 4-M6 depth 12 (straight) (screw valid length 9) For dial plate mounting 100h7 170 5˚ P.C .D . 1 60 4-M6 depth 12 (straight) 45˚ 80 Recommended value for lead wire relief dimensions 14 0 5˚R8 3-M5 (straight) Electromagnetic brake for manual release 37.5˚P.C.D. 122 38 AX4000 Series Dimensions A X 4000 A ctuator Dimensions AX4045 AX4045-EB With electromagnetic brake Refer to the left drawing for other options. 10 P.C.D. 160 11 5 45 .2 70 13 9. 5 25 28 .532 83 (9 .5 ) 5 100h7 140h7 180±2 170 Rotational section (including hollow section) (including hollow section) 24 Standard cable length 4 m 4-M6 depth 12 (straight) (screw valid length 9) For dial plate mounting 37.5˚ 5˚ 300 from lead wire outlet Electromagnetic brake P.C.D. 160 4-M6 depth 12 (straight) 45˚ 45 ˚ 4- 7 Mounting base (option) 150 200 24 4-M6 depth 12 (straight) (screw valid length 9) For dial plate mounting 15 0 20 0 C10 Rotational section 28 .5 12 45 32 83 (9 .5 ) 5 11 5 12 9. 5 100h7 140h7 180±2 170 B A 80 4-M6 depth 12 (straight) B P.C.D. 160 Electromagnetic brake (protection element attached) 0.06 6H7 depth 8 (option) P.C.D. 125 A0.06 80 Recommended value for lead wire relief dimensions 14 0 5˚R8 P.C.D. 160 P.C.D. 54 65 44 6H7 depth 8 (option) Not available if the option base is installed. 45˚ 4-M6 depth 12 (straight) For option electromagnetic brake mounting 3-M6 depth 12 (straight) For option electromagnetic brake mounting Ca bl e be nd in g ra ng e (C ab le b en di ng ra ng e do wn wa rd is 6 0. ) Standard cable length 4 m 80 CAUTION : When using flexible cable, fix the end of cable sheath. 3-M5 (straight) Electromagnetic brake for manual release P.C.D. 122 39 AX4000 Series Dimensions AX4075 AX4075-EB With electromagnetic brake Refer to the left drawing for other options. For dial plate mounting 0.06 A Ca ble be nd ing ra ng e (Ca ble be nd ing ra ng e do wn wa rd is 6 0.) 6-M8 depth 16 (straight) 8H7 depth 10 (option) P.C.D. 255 127.5 Mounting base (option) Standard cable length 4 m 80 24 24 0 28 0 C15 240 280 P.C.D. 100 4- 12 CAUTION : When using flexible cable, fix the end of cable sheath. (including hollow section) (1 2. 5) 12 .5 14 5 Rotational section 36 .541 79 12 0 A B 220h7 160h7 270 280±3 85 15 4-M10 depth 20 (straight) P.C .D. 260 13 0 45˚ 45˚ 10H7 depth 12 (option) Not available if the option base is installed. For dial plate mounting 6-M8 depth 16 (straight) Standard cable length 4 m P.C.D. 255 (including hollow section) 220h7 160h7 118 270 12 .5 280±3 Rotational section 58 15 8 81 .5 (1 2. 5) 36 .5 29 Electromagnetic brake (protection element attached) 12 0 41 79 Electromagnetic brake 300 from lead wire outlet P.C .D. 260 4-M10 depth 20 (straight) 0.06 B P.C.D. 190 10˚ 3-M8 depth 16 (straight) For option electromagnetic brake mounting 4-M8 depth 16 (straight) For option electromagnetic brake mounting 3-M8 (straight) Electromagnetic brake for manual release 10˚ P.C.D. 181 40 AX4000 Series Dimensions A X 4000 A ctuator Dimensions AX4150 AX4150-EB With electromagnetic brake Refer to the left drawing for other options. 45˚ Electromagnetic brake 300 from lead wire outlet P.C .D. 260 10˚ B A 13 0 0.06 B 0.06 A 127.5 For dial plate mounting Ca ble be nd ing ra ng e (Ca ble be nd ing ra ng e do wn wa rd is 6 0.) 6-M8 depth 16 (straight) 8H7 depth 10 (option) P.C.D. 255 24 0 28 0 4- 12 Mounting base (option) C15 240 280 80CAUTION : When using flexible cable, fix the end of cable sheath. 16 27 Standard cable length 4 m (1 2. 5) 220h7 160h7 270 280±3 85 15 12 .5 17 0 36 .541 10 4 14 5 45˚ 10H7 depth 12 (option) Not available if the option base is installed. 4-M10 depth 20 (straight) For dial plate mounting 6-M8 depth 16 (straight) P.C.D. 255 Standard cable length 4 m (including hollow section) (1 2. 5) 36 .5 220h7 160h7 118 270 12 .5 280±3 Rotational section 58 29 18 3 81 .5 41 10 4 Electromagnetic brake (protection element attached) 14 5 (including hollow section) Rotational section 4-M10 depth 20 (straight) P.C.D. 100 P.C.D. 190 3-M8 depth 16 (straight) For option electromagnetic brake mounting P.C .D. 260 4-M8 depth 16 (straight) For option electromagnetic brake mounting 3-M8 (straight) Electromagnetic brake for manual release 10˚ P.C.D. 181 41 AX4000 Series Dimensions AX4300 AX4300-EB With electromagnetic brake Refer to the left drawing for other options. Electromagnetic brake 300 from lead wire outlet 0.06 A 127.5 For dial plate mounting B A 6-M10 depth 20 (straight) P.C.D. 255 4- 14 Mounting base (option) C15 16 27 295 250 25 0 29 5 Ca ble be nd ing ra ng e (C ab le be nd ing ra ng e do wn wa rd is 6 0.) P.C.D. 100 10H7 depth 12 (option) 80CAUTION : When using flexible cable, fix the end of cable sheath. Standard cable length 4 m (including hollow section) (1 5. 5) 220h7 160h7 8515 .5 23 1 Rotational section 36 .541 15 9 288±3 20 272 20 0 6-M12 depth 24 (straight) 10H7 depth 12 (option) Not available if the option base is installed. P.C.D. 265 For dial plate mounting 6-M10 depth 20 (straight) P.C.D. 255 Standard cable length 4 m (including hollow section) (1 5. 5) 36 .541 15 9 220h7 160h7 118 15 .5 Rotational section 58 29 24 4 81 .5 Electromagnetic brake (protection element attached) 288±3 272 20 0 P.C.D. 265 6-M12 depth 24 (straight) 13 0 0.06 B P.C.D. 190 3-M8 depth 16 (straight) For option electromagnetic brake mounting 4-M8 depth 16 (straight) For option electromagnetic brake mounting 30˚ 45˚ 30˚10˚ 3-M8 (straight) Electromagnetic brake for manual release 10˚ P.C.D. 181 42 AX4000 Series Dimensions A X 4000 A ctuator Dimensions AX4500 (including hollow section) A B 0.06 B For dial plate mounting 0.06 A Ca bl e be nd in g ra ng e (T he b en di ng ra ng e do wn wa rd is 6 0. ) ( 15 .5 ) 220h7 160h7 8515 .5 36 6 Rotational section 6-M12 depth 24 (straight) 13 0 6-M10 depth 20 (straight) 10H7 depth 12 (option) 4- 14 Mounting base (option) C15 80 CAUTION : When using flexible cable, fix the end of cable sheath. Standard cable length 4 m 10H7 depth 12 (option) Not available if the option base is installed. 295 250 25 0 29 5 20 P.C.D. 265 33 5 16 27 282 300±3 30˚ 36 .541 29 4 127.5 P.C.D. 255 43 Pneumatic brakes are integrated so the output shaft is clamped when stopping. This is used for work in which a load is applied after stopping. Max. torque: 22/45/75/150/210 N·m AX5000 Series actuator Direct drive actuator Refer to the safety precautions on Intro 13 to 20 before operating. Actuator specifications Speed/max. torque characteristics Descriptions (rpm) 120 100 80 60 40 20 0 0 100 200 250 (N·m) AX5022 AX5045 AX5075 AX5150 AX5210 AX5210AX5150AX5075AX5045AX5022 22 7 19 0.0056 0.6 16.0 100 (Note 2) 600 1000 2.0 45 150 45 15 38 0.0085 0.9 20.0 75 25 70 0.0403 4.0 ±15 ±5 540672 Class F 1500 VAC for one minute 10MΩ and over 500 VDC 0 to 45˚C 20 to 85%RH with no dew condensation -20 to 80˚C 20 to 90%RH with no dew condensation 40.0 0.01 0.01 150 50 100 2200 140 4000 0.0619 6.0 8.0 50.0 210 70 170 0.0987 10.0 65.0 210 N·m N·m rpm N N·m N kg·m2 kg·m2 sec. sec. N·m P/rev kg mm mm N·m Maximum output torque Continuous output torque Maximum rotation speed Allowable axialload Allowable moment load Allowable radial load Output shaft moment of inertia Allowable load moment of inertia Index accuracy (Note 1) Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage Motor insulation resistance Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Weight Runout of output shaft Runout of output shaft surface Brake torque 50 150 F F L (Note) Moment load M (N·m) = F (N) x L (m) M : Moment load F : Load L : Distance from center of output shaft M (N·m) = F (N) x (L + 0.02) (m) M : Moment load F : Load L : Distance from output shaft flange surface (Fig. a) (Fig. b) L *This is characteristics at three phase 200 VAC . Note 1: Refer to the "CKD Index Units General Catalog" (CB-019SA) "Technical explanation, Static index precision" for details on the index precision. Note 2: Consult with CKD if rotation speed is 100 rpm or faster. (With models having a maximum torque of 45 N·m or less, the S type is used with special specifications up to 150 rpm and the H driver up to 180 rpm. Contact CKD for details. Note that maximum speed cannot be changed after delivery.) 44 AX5000 Series How to order A X 5000 A ctuator Size (max. torque) Model no. A Driver type Note 1 B Cable change Note 2 C Driver power voltage Note 1 D CE markingE How to order AX5 A Size (max. torque) Symbol Descriptions 022 045 075 150 210 22 N·m 45 N·m 75 N·m 150 N·m 210 N·m B Driver type S H S type driver H type driver E CE marking Blank K Standard (CE marking not available) CE marking D08022 S J1 K Note on model no. selection Note 1: Select the driver according to the table below. Model Driver - power voltage table Driver type S type driver H type driver 200 to 230 VAC 200 to 230 VAC100 to 115 VAC AX5022 AX5045 AX5075 AX5150 AX5210 Blank Blank Blank J1 J1 100 to 115 VAC Blank Blank Model Model no. of options Dowel holeF P1 F Dowel hole Blank P1 Standard (without dowel hole) 1 on top C Cable change Blank D** DM** Standard (cable length 4 m) Cable length change Flexible cable length change D Driver power voltage Refer to the driver - power voltage table below. ** cable length Note: The length and type cannot be changed after delivery. 02 Blank 06 08 10 15 20 25 30 2 m 4 m 6 m 8 m 10 m 15 m 20 m 25 m 30 m Flexible cable 4 m: DM [Note] Use the noise filter for the motor cable if the cable is longer than 6 m. * S type driver is recommended if the max. torque is 75 N·m or less. Contact CKD for details on the availability of the H type driver. Note 2: Use the optional flexible cable in applications where the cable is bent repeatedly. Refer to page 57 for dimensions of the cable. 45 AX5000 Series Dimensions AX5022 90 200 35 +0.2 03.3 23 2 12 ±0 .0 21 5 20 0 ( 34 ) 32 12 0 ( ca bl e be nd in g ra ng e) 18 0 15˚ 180 Rotational section (including hollow section) Rotational section (including hollow section) 6H7 depth 8 85 2524 22 96 64 (23)9 7 15 6 21 83 23 45 19 180h7 5 12 5 5 11 1 14 12 18 42 Silencer for exhaust Valve manual override section Indicator (LED) (Rc1/8) (Rc1/8) 40h7 0.04 A P.C.D.70216 (Option) 4-M8 depth 12 (rear side is the same.) 6-M6 depth 11 (straight) For dial plate mounting 10 30 30 15 0 4-M8 depth 12 A Rotational section (including hollow section) Joint 6 for air supply Standard cable length 4 m 46 AX5000 Series Dimensions A X 5000 A ctuator AX5045 Dimensions 125 200 35 23 2 12 ±0 .0 21 5 20 0 ( 34 ) 32 12 0 ( ca bl e be nd in g ra ng e) 18 0 15˚ 180 Rotational section (including hollow section) Rotational section (including hollow section) Rotational section (including hollow section) 6H7 depth 8 Joint 6 for air supply 85 24 25 22 96 64 (23)9 7 15 6 21 83 23 45 19 180h7 5 16 0 5 14 6 14 12 18 42 Silencer for exhaust Valve manual override section Indicator (LED) (Rc1/8) (Rc1/8) 40h7 0.04 A P.C.D.70216 (Option) 4-M8 depth 12 (rear side is the same.) 6-M6 depth 11 (straight) For dial plate mounting 10 30 30 15 0 4-M8 depth 12 A +0.2 03.3 Standard cable length 4 m 47 AX5000 Series AX5075 Dimensions 95 285 50 31 7 12 ±0 .0 21 5 28 5 ( 34 ) 32 12 0 ( ca bl e be nd in g ra ng e) 25 0 15˚ 250 Rotational section (including hollow section) Rotational section (including hollow section) 8H7 depth 10 125 40 39 37 265 h7 (23)649 22.5 96 29 3719 45 42 15 10 8 18 15 188312 2 14 0 9 Silencer for exhaust Joint 6 for air supply Valve manual override section Indicator (LED) (Rc1/8) (Rc1/8) 70h7 0.04 A P.C.D.100306 (Option) 4-M10 depth 15 (rear side is the same.) 6-M8 depth 14 (straight) For dial plate mounting 15 30 30 21 5 4-M10 depth 15 A Rotational section (including hollow section) Standard cable length 4 m +0.2 03.3 48 AX5000 Series Dimensions A X 5000 A ctuator Dimensions AX5150 140 285 50 31 7 12 ±0 .0 21 528 5 ( 34 ) 32 12 0 ( ca bl e be nd in g ra ng e) 25 0 15˚ 250 Rotational section (including hollow section) Rotational section (including hollow section) 8H7 depth 10 125 40 39 37 265 h7 (23)649 22.5 96 29 3719 45 42 15 10 8 18 15 188316 7 18 5 9 Silencer for exhaust Joint 6 for air supply Valve manual override section Indicator (LED) (Rc1/8) (Rc1/8) 70h7 0.04 A P.C.D.100306 (Option) 4-M10 depth 15 (rear side is the same.) 6-M8 depth 14 (straight) For dial plate mounting 15 30 30 21 5 4-M10 depth 15 Rotational section (including hollow section) A Standard cable length 4 m +0.2 03.3 49 AX5000 Series Dimensions AX5210 190 285 50 31 7 28 5 12 ±0 .0 21 5 (3 4) 3 2 12 0 25 0 15˚ 250 (including hollow section) Rotational section (including hollow section) Rotational section 8H7 depth 10 125 40 39 37 265h7 23 10 9 119 29 3719 46 15 10 8 23 1884 24 0 21 725 8 9 Silencer for exhaust Joint 6 for air supply Indicator (LED) (Rc1/8) (Rc1/8) 70h7 0.04 A P.C.D.100 (Option) 4-M10 depth 15 (rear side is the same.) 4-M10 depth 15 6-M8 depth 14 (straight) For dial plate mounting 15 21 5 A Rotational section (including hollow section) ( ca bl e be nd in g ra ng e) 30 30 306 +0.2 03.3 Standard cable length 4 m 50 MEMO 51 Refer to the safety precautions on Intro 13 to 20 before operating. IP65 conforming product (IEC standards) Suited for rotary positioning in environments where water could enter or where dust levels are high. Max. torque: 45, 70N·m AX8000 Series actuator Direct drive actuator Actuator specifications Speed/max. torque characteristics Descriptions (rpm) 120 100 80 60 40 20 0 0 40 80 100 (N·m) AX8045 AX8070 AX8070AX8045 45 15 100 (Note 2) 1200 38 1700 0.0330 0.9 5.0 35.0 80 ±15 ±5 540672 Class F 1500 VAC for one minute 10MΩ and over 500 VDC 0 to 45˚C -20 to 80˚C 20 to 90%RH with no dew condensation IP65 (IEC60529) IP55 (IEC60034-5) 0.015 0.015 70 23 100 2200 73 4000 0.1540 4.0 10.0 80.0 210 Maximum output torque Continuous output torque Maximum rotation speed Allowable axial load Allowable moment load Allowable radial load Output shaft moment of inertia Allowable load moment of inertia Index accuracy (Note 1) Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage Motor insulation resistance Working ambient temperature range Storage ambient temperature range Storage ambient humidity range Protective structure Weight Runout of output shaft Runout of output shaft surface Brake torque N·m N·m rpm N N·m N kg·m2 kg·m2 sec. sec. N·m P/rev kg mm mm N·m 20 60 Specification sizeInspection itemStraightness of table top (mm) Runout of table top (mm) Parallelism between table top and housing bottom (mm) Perpendicularity of table top and housing side (mm) Runout of table main shaft hole (mm) 0.015 0.015 0.02 0.02 0.015 Inspection standard Note 1: Refer to the "CKD Index Units General Catalog" (CB-019SA) "Technical explanation, Static index precision" for details on the index precision. Note 2: Consult with CKD if rotation speed is 100 rpm or faster. With models having a maximum torque of 45 N·m or less, the S type is used with special specifications up to 150 rpm and the H driver up to 180 rpm. Contact CKD for details. Note that maximum speed cannot be changed after delivery. *This graph shows characteristics of three phase and 200 VAC . High grade of dust and water proof IP65* of IEC529 standards compliant TÜV Rheinland certified Enhanced waterproofing is attained with air purging. Clamp reinforced of brake section Clamp torque : 80N·m (AX8045) : 210N·m (AX8070) * IP65 The IP display indicating the dustproof and waterproof grade is specified in IEC60529 and IEC60034-5. The AX8000 Series is certified as IP65 compliant by TÜV Rheinland. IP6*: Indicates the grade of protection against contact and solid foreign matter entry. "6" is the highest grade, and indicates a "completely dustproof mechanism." IP*5: Indicates the grade of waterproof protection. "5" indicates "protective structure against water sprayed from all directions." * Use low pressure (0.05 MPa) dry clean compressed air for air purging. * Pneumatic brakes are integrated so the output shaft is clamped when stopping and holding rigidity is increased. Refer to the recommended air circuit diagram on page Intro 15. Both vertical and horizontal installations are possible 52 AX8000 Series How to order A X 8000 A ctuator Size (max. torque) Model no. A Driver type Note 1 B Cable change Note 2, Note 3 C Driver power voltage Note 1 D Dial plate shape Note 4 E How to order AX8 A Size (max. torque) Symbol Descriptions 045 070 45 N·m 70 N·m B Driver type S S type driver C Cable change Blank D** D**L DM** DM** L Standard (water proof straight plug 4m) Water proof straight plug Cable length change Water proof angle plug Cable length change Water proof straight plug Flexible cable cable length change Water proof angle plug Flexible cable cable length change E Dial plate shape Blank P T Flange table Flange table with dowel hole T slot table DM08L045 J1 PS Note on model no. selection Note 1: Select the driver according to the table below. Note 4: "P" and "T" can not be selected together. Straight plug Angle plug Model Driver - power voltage table Driver type S type driver H type driver 200 to 230 VAC 100 to 115 VAC200 to 230 VAC100 VAC AX8045 AX8070 Blank Blank J1 ** cable length Note: The length and type cannot be changed after delivery. 02 Blank 06 08 10 15 20 25 30 2 m 4 m 6 m 8 m 10 m 15 m 20 m 25 m 30 m Flexible cable 4 m: DM F Driver power voltage Refer to the driver - power voltage table on the left. Model Model no. of options [Note] Use the noise filter for the motor cable if the cable is longer than 6 m. * S type driver is recommended if the max. torque is 70 N·m or less. Contact CKD for details on the availability of the H type driver. Note 2: Use the optional flexible cable in applications where the cable is bent repeatedly. Refer to page 57 for dimensions of the cable. Note 3: Refer to the drawing below for plug shapes. 53 AX8000 Series Dimensions AX8045 Angle plug installation dimensions AX8045-T (T slot table) A B Joint for air supply 6 Silencer for exhaust (Rc1/8) * For air purge (Rc1/8) 12 0.5 40 (2) 96 10 0 18 60 20 (98) 60 152 16 22 190 18 12 0 18 0h 7 40 160 170 200 4- 12 16 0 20 0 4-M10 depth 15 6-M8 depth 12 (straight) For dial plate mounting (Rc1/8) 125 10 13 0 2 x 4-M10 depth 15 (rear side is the same.) 12 ±0.0215 + 0.2 0depth 3.3 P.C.D.100 21 6 30 30 (30) (85) 17 0 C section details 19 + 2 0 8 + 1 0 12H8 ( ) + 0.027 0 20 C section 40 (2) 96 10 0 18 60 20 (98) 60 152 16 37 205 18 18 0h 7 40 160 170 200 4- 12 16 0 20 0 4-M10 depth 15 P.C.D.100 (Rc1/8) 125 10 13 0 2 x 4-M10 depth 15 (rear side is the same.) 30 12 30 21 6 depth 3.3 ±0.0215 + 0.2 0 A B Joint for air supply 6 Silencer for exhaust (Rc1/8) * Rc1/8 for air purge 27 17 0 40 H7 40 H7 * A space of 30 mm is required for connecting and disconnecting the angle plug. * Use low-pressure (0.05 MPa) dry clean compressed air for air purging. * Use low-pressure (0.05 MPa) dry clean compressed air for air purging. (cable bending range) (160)Rotational section (cable bending range) (160)Rotational section A 0.04 A 8H7 depth 10 (Option) 40 40100 50 Standard cable length 4 m Standard cable length 4 m 54 AX8000 Series Dimensions A X 8000 A ctuator Dimensions AX8070 AX8070-T (T slot table) 5 Silencer for exhaust (Rc1/8) Joint for air supply 6 (Rc1/8) AB 8H7 depth 10 (Option) 10 4 67 .5 355 285 250 70 25 0 14 2. 5 29 7. 5 P.C .D.12 5 275 15 5 22 (108) 24 754-M12 4- 18 90 34 25 0h 7 16 0 70 H7 38 1 26 15 154 111 195 22.5 12 154.5 13 0 12 36 36 2 x 4-M12 depth 24 (rear side is the same.) 200 306 * Rc1/8 for air purge 18h7 ( ) 0 -0.018 Angle plug installation dimensions (30) (85) Silencer for exhaust (Rc1/8) Joint for air supply 6 (Rc1/8) AB * Rc1/8 for air purge D section 54 10 4 67 .5 355 285 250 70 25 0 14 2. 5 29 7. 5 18h7 ( ) 275 15 5 (108) 24 75 4-M12 4- 18 90 34 25 0h 7 70 H7 38 41 15 154 111 210 22.5 13 0 12 36 36 2 x 4-M12 depth 24 (rear side is the same.) 154.5 0 -0.018 27 200 54 142 306 D section details 19 + 2 0 8 + 1 0 12H8 ( ) + 0.027 0 20 5 Standard cable length 4 m 6-M8 depth 12 (straight) For dial plate mounting * A space of 30 mm is required for connecting and disconnecting the angle plug. * Use low-pressure (0.05 MPa) dry clean compressed air for air purging. Standard cable length 4 m * Use low-pressure (0.05 MPa) dry clean compressed air for air purging. Rotational section (cable bending range) (160) Rotational section (cable bending range) (160) 62.5 0.04 A A 55 AX8000 Series Safety precautions Safety precautions F F L (Note) Moment load M (N·m) = F (N) x L (m) M : Moment load F : Load L : Distance from center of output shaft M (N·m) = F (N) x (L + 0.02) (m) M : Moment load F : Load L : Distance from output shaft flange surface (Fig. a) (Fig. b) L The driver, handy terminal, and interactive terminal are not waterproof. Provide waterproofing when using this where water or oil enter. The actuator is not rustproof. If increased waterproofing is required, attach an air purging joint and supply low-pressure air (0.05 MPa) of the same quality as brakes in the motor. Abnormal noise may occur depending on the amount of air leakage. If this poses a problem, lower air pressure. NBR (nitryl rubber) is used for seal material. The seal's properties and life could be shortened depending on the fluid type. Steel (output shaft) and cast iron (housing) are used for actuator material. These are not rustproof. Contact CKD when treatment is required. When using built-in waterproof brakes as a circular table when machining a workpiece attached to the output shaft, apply brakes during machining. Note that machining is limited to light cutting. The actuator is designed for light cutting applications. Vibration may be generated if heavy cutting with large cutting resistance is done. The direct drive actuator cannot be used for applications in which a workpiece is rotated and machined. 56 MEMO 57 Cable specifications Cable dimensions AX1000/AX5000 Series AX2000/AX4000Series AX2021, AX2042 AX4150, AX4300, AX4500 AX8000 Series CE marking CE marking CE marking CE marking CE marking products are not available for AX8000 series. The AX8000 series standard cable and flexible cable are provided with a flexible conduit to improve waterproofing. Resolver cable Motor cable Resolver cable Motor cable Resolver cable Motor cable Resolver cable Motor cable Motor cable Resolver cable ( 15 ) (20) (22) ( 15 ) 41 L (standard length 4m) 41 L (standard length 4m) 100 (74) L (standard length 4m) ( ap pr ox . 22 ) ( ap pr ox . 22 ) (74) Flexible conduit Flexible conduit 41 L (standard length 4m) (300) L (standard length 4m) (69) 45 (m axi mu m d iam ete r) 45 (m axi mu m d iam ete r) 45 (m axi mu m d iam ete r) 45 (m axi mu m d iam ete r) (69) ( 22 ) ( 22 ) ( 38 ) ( 38 ) (60) (60) 100 10050 100 41 100 100 41 48 18 48 18 48 18 48 18 48 18 (18) ( 24 ) 41 41 41 100 41 100 100 100 L (standard length 4m) 450 L (standard length 4m) 450 L (standard length 4m) 450 L (standard length 4m) 450 FG line BK + line FG line FG line FG line ( 15 ) (22) (20) ( 15 ) (18) ( 24 ) (18) ( 24 ) (69) (69) BK - line 58 Cable bending radius Standard cable Resolver cable Resolver cable Resolver cable Resolver cable Resolver cable Motor cable Flexible cable 60mm 60mm 100mm 110mm Motor cable 50mm 60mm 90mm 90mm Motor cable 60mm 90mm Motor cable 50mm 60mm 100mm 110mm Motor cable 60mm 100mm 100mm 110mm Safety precautions Use an actuator, driver, and cable with the same serial No. Contact CKD if the cable is damaged or broken, or if the cable length must be changed. When connecting the motor cable and driver, check that the cable's mark tubes and driver's indications are correct. Attach a noise filter for the motor cable on the motor cable near the driver if the cable is longer than 6 m. Use the optional flexible cable in applications where the cable is bent repeatedly. When using the AX2000 or AX4000 series flexible cable, fix the cable sheath near the actuator connector. When connecting the cable, firmly insert the connector to the back. Firmly tighten the connector's set screws and fixing screws. Do not modify the cable by cutting or extending it. Failure to observe this could result in faults or malfunction. When using a CE-compatible part (option), use an FG clamp, etc., for the cable shield on both the driver and actuator cases, and ground to the cabinet. Refer to the cable length in How to order on cable length L. Clamp for FG 59 GS/S type driver Direct drive actuator Common specifications Performance specifications CN3 input signal CN3 pulse string input signal CN3 output signal Power voltage Power frequency Structure Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Atmosphere Noise-resistance Vibration resistance Weight Note 2: Timing output cannot be used if the continuous rotation direction is CCW. 50/60Hz Driver and controller integrated type (open frame) 0 to 50˚C 20 to 90%RH (with no dew condensation) -20 to 80˚C 20 to 90%RH (with no dew condensation) With no corrosive gas and powder dust 1000V (P-P), pulse amplitude 1μsec., start up 1nsec. 4.9m/s2 Approx. 2kg 1. 200 VAC -10% to 230 VAC +10% three phase (standard) (Note 1) 2. 100 VAC -10% to 115 VAC +10% single phase (-J1: Option) Descriptions Model GS type driver AX9000GS S type driver AX9***S Number of control axis Angle input increment Min. angle input increment Speed input increment Speed setting range Equal index number Max. command value Timer Programming language Programming method Operation mode Coordinates Acceleration curve Status display Operating indication Communication interface I/O signal Program capacity Electronic thermal 1 axis, 540672 pulses/rotation (name: A axis) ˚ (degree), pulse, index number 0.001˚, pulse Sec., rpm 1 to 255 7-digit input ±9999999 0.01 to 99.99 sec. NC language Data can be set with an interactive terminal or personal computer, etc., using the RS-232-C port. Automatic, MDI, jog, single block, servo OFF, pulse string input mode Absolute, incremental Modified sine (MS), modified constant velocity (MC/MC2), modified trapezoidal (MT), tropecloid (TR) Power supply display with LED Display with 7 segment LED RS-232C conformed Return to origin command, reset, start, stop, continuous rotation stop, emergency stop, answer, program No. selection, brake release, program No. setting, pulse string input Alarm 1/2, positioning complete, in-position, start input waiting M code 8 point, during indexing 1 (Z phase output)/ during indexing 2, timing, M code strobing, index position strobing 6000 characters (256 programs) Over heat protection of actuator 0.01 to 100 sec./0.01 to 100rpm (S type) 0.01 to 100 sec./0.01 to 300rpm (Note) (GS type) (Note) The max. rotation speed differs depending on the actuator connected. Pin No. Signal name Logic Judgment 1 to 2 3 to 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Negative Positive Level Level Level Level Level Edge Edge Edge Edge Edge Edge Edge Edge Level Level External power input + 24V±10% External power input GND Program No. selection input (bit 0) Program No. selection input (bit 1) Program No. selection input (bit 2) Program No. selection input (bit 3) Program No. selection input (bit 4) /program No. setting input 2nd digit Program No. setting input 1st digit Reset input Return to origin command input Start input Program stop input Continuous rotation stop input Answer input Emergency stop input Brake release input Pin No. Signal name Logic 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Negative Negative Positive Positive Positive Positive Positive M code output (bit 0) M code output (bit 1) M code output (bit 2) M code output (bit 3) M code output (bit 4) M code output (bit 5) M code output (bit 6) M code output (bit 7) In-position output Positioning complete output Start input waiting output Alarm output 1 Alarm output 2 Output during indexing 1/Z phase output (pulse string input mode) Output during indexing 2 Output of time (Note 2) Index position strobing output M code strobing output Pin No. Signal name 19 20 21 22 PULSE/UP/A phase -PULSE/-UP/-A phase DIR/DOWN/B phase -DIR/-DOWN/-B phase Power supply wattage / breaker capacity S type driver Breaker capacity Actuator model No. Driver model No. 0.5 0.5 0.5 0.8 Power supply wattage (KVA) Rated value Rated current (A)Max. value 0.8 1.0 1.5 2.0 10 AX*006 AX*009, AX*012 AX*021, AX*022 AX*045, AX*042 AX*070, AX*075 AX9006S AX9009S, AX9012S AX9021S, AX9022S AX9045S, AX9042S AX9070S, AX9075S GS type driver Breaker capacity Actuator model No. Driver model No. 0.5 0.5 0.5 0.8 Power supply wattage (KVA) Rated value Rated current (A)Max. value 0.8 1.0 1.5 2.0 10 AX2006G AX2012G, AX4009G AX2018G, AX4022G AX4045G AX4075G AX9000GS Descriptions Note 1: Models with a max. torque of 50 N·m or less are used with single-phase 200 to 230 VAC. 60 GS/S type driver Dimensions, etc., D river typ e S type driver CN3 I/O circuit specifications Dimensions GS/S type driver (with controller) GS type driver S type driver GS and S type driver common Panel explanation Note) The front panel designs of GS and S type driver are different. GS/S type driver (with controller) Input circuit Output circuit 1, 2 pin +24V±10% 33 to 50 pin Load 3, 4 pin 1, 2 pin +24V±10% 5 to 18 pin 19, 21 pin 20, 22 pin Rated voltage 5V±10% Max. input frequency Line driver 400Kpps Open collector 250Kpps330 Rated voltage 24V ±10%, rated current 30mA (Max.) Rated voltage 24V ±10%, rated current 5mA Pulse string input circuit For 200 VAC (50/60Hz) For 100 VAC (50/60Hz) CN1 CN2 CN3 G2 G1 ABSODEX DRIVER S TYPE L1 L2 L3 POWER 3AC200 -230V 50/60Hz POWER ABSODEX U V W BK+ BK- SERIAL: ******* MODEL: AX9***H ABSODEX CKD Corporation MADE IN JAPAN 24 0 50 75 5 (100) 160.5 22 0 17 .5 17 .5 2. 3 2.3 CN1 CN2 CN3 G2 G1ABSODEX DRIVER GS TYPE L1 L2 L3 POWER 3AC200 -230V 50/60Hz POWER ABSODEX U V W BK+ BK- SERIAL: ******* MODEL: AX9***H ABSODEX CKD Corporation MADE IN JAPAN 24 0 50 75 5 ABSODEX MON MON G1 G1 G2 G2 CN1 CN1 POWER POWER POWER ABSODEX ABSODEX CN2 CN2 L 1 L 2 L 3 U V W BK+ BK- AC200 -230V 50/60Hz POWER L 1 L 2 NC U V W BK+ BK- AC100 -115V 50/60Hz CN3 CN3 DRIVER S TYPE ABSODEX DRIVER S TYPE SERIAL: ******* MODEL: AX9***H ABSODEX CKD Corporation MADE IN JAPAN SERIAL: ******* MODEL: AX9***H ABSODEX CKD Corporation MADE IN JAPAN Name plate Main power 100 VAC R phase S phase NC Protective ground Actuator protective ground Actuator U phase Actuator V phase Actuator W phase + 24V for brake Ground for brake Operating indication Dip switch for gain 1 adjustment (convergence time) Dip switch for gain 2 adjustment (load) CN1 Connector for RS232C CN2 Connector for resolver CN3 I/O connector Name plate Main power 200 VAC R phase S phase T phase Protective ground Actuator protective ground Actuator U phase Actuator V phase Actuator W phase + 24V for brake Ground for brake Operating indication Dip switch for gain 1 adjustment (convergence time) Dip switch for gain 2 adjustment (load) CN1 Connector for RS232C CN2 Connector for resolver CN3 I/O connector 1K Usable with actuators whose max. torque is 75 N·m. Usable with actuators whose max. torque is 50 N·m. 61 GH/H type driver Direct drive actuator Common specifications Performance specifications CN3 input signal CN3 pulse string input signal CN3 output signal Power voltage Power frequency Structure Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Atmosphere Noise-resistance Vibration resistance Weight 50/60Hz Driver and controller integrated type (open frame) 0 to 50˚C 20 to 90%RH (with no dew condensation) -20 to 80˚C 20 to 90%RH (with no dew condensation) With no corrosive gas and powder dust 1000V (P-P), pulse amplitude 1μsec., start up 1nsec. 4.9m/s2 Approx. 3.2kg Descriptions Number of control axis Angle input increment Min. angle input increment Speed input increment Speed setting range Equal index number Max. command value Timer Programming language Programming method Operation mode Coordinates Acceleration curve Status display Operating indication Communication interface I/O signal Program capacity Electronic thermal 1 axis, 540672 pulses/rotation (name: A axis) ˚ (degree), pulse, index number 0.001˚. pulse Sec., rpm 0.01 to 100 sec. / 0.01 to 100rpm 1 to 255 7-digit input ±9999999 0.01 to 99.99 sec. NC language Data can be set with an interactive terminal or personal computer, etc., using the RS-232-C port. Automatic, MDI, jog, single block, servo OFF, pulse string input mode Absolute, incremental Modified sine (MS), modified constant velocity (MC/MC2), modified trapezoidal (MT), tropecloid (TR) Power supply display with LED Display with 7 segment LED RS-232C conformed Return to origin command, reset, start, stop, continuous rotation stop, emergency stop, answer, program No. selection, brake release, program No. setting, pulse string input Alarm 1/2, positioning complete, in-position, start input waiting M code 8 point, during indexing 1 (Z phase output)/during indexing 2, timing, M code strobing, index position strobing 6000 characters (256 programs) Over heat protection of actuator Pin No. Signal name Logic Judgment 1 to 2 3 to 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Negative Positive Level Level Level Level Level Edge Edge Edge Edge Edge Edge Edge Edge Level Level External power input + 24V±10% External power input GND Program No. selection input (bit 0) Program No. selection input (bit 1) Program No. selection input (bit 2) Program No. selection input (bit 3) Program No. selection input (bit 4) /program No. setting input 2nd digit Program No. setting input 1st digit Reset input Return to origin command input Start input Program stop input Continuous rotation stop input Answer input Emergency stop input Brake release input Pin No. Signal name Logic 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Positive Negative Negative Positive Positive Positive Positive Positive M code output (bit 0) M code output (bit 1) M code output (bit 2) M code output (bit 3) M code output (bit 4) M code output (bit 5) M code output (bit 6) M code output (bit 7) In-position output Positioning complete output Start input waiting output Alarm output 1 Alarm output 2 Output during indexing 1/Z phase output Output during indexing 2 Output of time (Note 2) Index position strobing output M code strobing output Pin No. Signal name 19 20 21 22 PULSE/UP/A phase - PULSE/-UP/-A phase DIR/DOWN/B phase - DIR/-DOWN/-B phase Power supply wattage / breaker capacity Actuator model No. Driver model No. 0.5 0.5 0.5 0.8 0.8 0.8 1.5 2.0 0.8 1.0 1.5 2.0 3.0 4.0 4.0 4.0 10 20 AX*006 AX*009, AX*012 AX*021, AX*022 AX*045, AX*042 AX*070, AX*075 AX*150 AX*210 AX*300 AX*500 AX9006H AX9009H, AX9012H AX9021H, AX9022H AX9045H, AX9042H AX9070H, AX9075H AX9150H AX9210H AX9300H AX9500H Breaker capacityPower supply wattage (KVA) Rated value Rated current (A)Max. value Model GH type driver AX9000GH H type driver AX9***H H type driver GH type driver Breaker capacity Actuator model No. Driver model No. 0.8 1.5 2.0 Power supply wattage (KVA) Rated value Rated current (A)Max. value 3.0 4.0 4.0 20 AX4150G AX4300G AX4500G AX9000GH 1. 200 VAC -10% to 230 VAC +10% three phase (standard) (Note 1) 2. 100 VAC -10% to 115 VAC + 10% single phase (-J1: Option) (Note) The max. rotation speed differs depending on the actuator connected. Note 2: Timing output cannot be used if the continuous rotation direction is CCW. Note 1: Models with max. torque of 50 N·m or less are used with single-phase 200 to 230 VAC. Descriptions 62 GH/H type driver Dimensions, etc., D river typ e H type driver CN3 I/O circuit specifications Dimensions GH/H type driver (with controller) GH/H type driver (with controller) Input circuit Output circuit 1, 2 pin +24V±10% 33 to 50 pin Load 3, 4 pin 1, 2 pin +24V±10% 5 to 18 pin 19, 21 pin 20, 22 pin Rated voltage 5V±10% Line driver 400Kpps Open collector 250Kpps 390 Rated voltage 24V±10%, rated current 150mA (Max.) Rated voltage 24V±10%, rated current 7.5mA Time constant approx. 5msec Pulse string input circuit GH type driver H type driver GH and H type driver common Panel explanation Note) A front panel design of GH and H type drivers are different. There is a risk of faults. This product is not waterproof. Do not touch the terminal block, etc., while the power is ON. This section is hazardous for approx. 10 seconds after the power is turned OFF. Water and oil contact caution Incorrect wiring caution High voltage caution Power Use an actuator, driver and cable with the same serial No. Working Working Cautions for combinations Cautions (with no dew condensation) 20 to 90%RH 0 to 50˚C 50/60Hz Serial No. Products Power Model Front panel display Driver Direct drive 17 .5 2. 3 (100) 2.3 17 .5 22 0 24 0 110 80 110 80 5 24 0 ABSODEX ABSODEX DRIVER H TYPE MON. G1 G2 F1 F2 F3CN2 POWER CN3 CN1 L1 POWER 3200-230 VAC 50/60Hz L2 L3 FG U V W ABSODEX MODEL: AX9***H SERIAL: ******* CKD Corporation MADE IN JAPAN BK+ BK- 210 5 ABSODEX MODEL: AX9***H SERIAL: ******* CKD Corporation MADE IN JAPAN ABSODEX ABSODEX DRIVER GH TYPE MON. G1 G2 F1 F2 F3 CN2 POWER CN3 CN1 L1 POWER 3200-230 VAC 50/60Hz L2 L3 FG U V W BK+ BK- Operating indication 7 segment LED Power display Dip switch for gain 1 adjustment (convergence time) Dip switch for gain 2 adjustment (load) CN2 Connector for resolver CN1 Connector for RS232C CN3 I/O connector Operating indication 7 segment LED Power display Dip switch for gain 1 adjustment (convergence time) Dip switch for gain 2 adjustment (load) CN2 Connector for resolver CN1 Connector for RS232C CN3 I/O connector Fuse ABSODEX MODEL: AX9***H SERIAL: ******* CKD Corporation MADE IN JAPAN ABSODEX ABSODEX DRIVER H TYPE MON. G1 G2 F1 F2 F3 CN2 POWER CN3 CN1 L1 POWER 3200-230 VAC 50/60Hz L2 L3 FG U V W BK+ BK- ABSODEX MODEL: AX9***H -J1 SERIAL: ******* CKD Corporation MADE IN JAPAN ABSODEX ABSODEX DRIVER GH TYPE MON. G1 G2 F1 F2 F3 CN2 POWER CN3 CN1 L1 POWER 3200-230 VAC 50/60Hz L2 L3 FG U V W BK+ BK- Main power 200V R phase S phase T phase Protective ground Actuator U phase Actuator V phase Actuator W phase 24 VDC for brake Ground for brake Fuse Main power 200V R phase S phase T phase Protective ground Actuator U phase Actuator V phase Actuator W phase 24 VDC for brake Ground for brake GH type driver H type driver 1K 63 GS/S/GH/H type driver Safety precautions Check that foreign matter such as wire scraps does not get in during wiring. Consult with CKD when using this product where dust or oil fumes could get in the driver. CE marking products dimensions GS/S type driver (-K) GH/H type driver (-K) Note) Fix a ground cable to ground cable fixing (M4) screw. GS type driver GS/S type driver commonS type driver Note) Fix a ground cable to ground cable fixing (M4) screw. MADE IN JAPAN ABSODEX MODEL: AX9000GS SERIAL: CKD Corporation -K and inside the driver in the front panel for 5 minutes after power is turned off. terminal strip 4 Do not touch the ABSODEX DRIVERPRODUCT Protective earth driver, and cable of 3 Only RCD of Type B allowed, see manual Do not use an earth leakage breaker as the sole protective 2 Combined cautions number. the same serial for detail. essential. connection is device. Marked on the front panel 3-200 to 230 VAC 20 to 90%RH, free from condensation 0 to 50 TEMPERATURE 1 Earth connection AMBIENT HUMIDITY MODEL SERIAL SOURCE POWER POWER FREQUENCY AMBIENT 50/60Hz -K CKD Corporation SERIAL: MADE IN JAPAN MODEL: AX9S ABSODEX (100) 24 0 5 50 75 22 0 17 .5160.5 17 .5 2. 3 2.3 Note) Note) 75 24 0 50 5Note) For ground cable connection (M4 round head screw) Note) For ground cable connection (M4 round head screw) CKD Corporation S E R I A L : MADE IN JAPAN M O D E L : A X 9 H A B S O D E X 3-200 to 230 VAC POWER 50/60Hz power is turned off. for 5 minutes after in the front panel and inside the driver terminal strip S E R I A L M O D E L P R O D U C T A M B I E N T F R E Q U E N C Y P O W E R S O U R C E H U M I D I T Y A M B I E N T T E M P E R A T U R E P O W E R 2 Combined cautions allowed, see manual 3 Only RCD of Type B the same serial driver, and cable of Use the actuator, 4 Do not touch the for detail. number. the sole protective leakage breaker as Do not use an earth Protective earth 1 Earth connection device. essential. connection is 3-200 to 230 VAC condensation free from 20 to 90%RH, 0 to 50 ‹C 50/60Hz front panel Marked on the ABSODEX DRIVER 3-200 to 230 VAC POWER 50/60Hz CKD Corporation S E R I A L : M O D E L : A X 9 0 0 0 G H @ C R @ - K MADE IN JAPAN Note) Note) 2-M4 for ground cable connection GH type driver 530 110 80 H type driver 530 110 80 24 0 24 0 2.3 2. 3 Ground cable For front panel installation For rear panel installation GH and H type driver common (100) 210 (4) 22 0 Note) 2-M4 for ground cable connection Note) 64 MEMO 65 Common with GS/GH/S/H type driver AX0170H Series Direct drive actuator interactive terminal Specifications Dimensions Interact ive terminal * With the English version, operation panel features and displayed messages are in English. Descriptions Operation mode Program capacity Program No. Indicator Input key Back up Power supply Cable length Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Weight 16 characters x 2 lines (LCD display) 17 keys (emergency stop key: 1, control key: 5 characters, numerals key: 11) Super capacitor (3 hours) Supply from direct drive actuator driver 2m 0 to 50˚C 20 to 90% (with no dew condensation) -20 to 80˚C 20 to 90% (with no dew condensation) Only body approx. 140g Edition, display, parameter, operation, copy Equal index or NC program 2000 characters (1 program) Equal index program: program No. 0 to 999 AX0170H ABSODEX Interactive terminalDRIVER H TYPE Emergency stop Shift A F G 7 8 9 J L M 4 5 6 N P S 1 2 3 Mode - 0 Space:Delete 2486 14 0 72 Cable length 2 m Features Model no. How to order AX0170H Symbol Descriptions Blank E Standard (Japanese ver.) English version E Model Model no. of options (1) Easy programming Equal index programs are created easily by answering questions interactively with the interactive terminal. (2) Dedicated power supply not required Power is supplied from the direct drive actuator. (3) Back up possible Programs and parameters are stored, and programs are copied. (4) Hazardous chemical substance is reduced. Lead free solder is used. Note that this does not apply to parts used on the semiconductor, etc. Note: Use the AX0170H for the GS, GH, S, and H drivers. AX0162 and AX0165 cannot be used. 66 AX0170H Series Interactive terminal Edit mode Display mode Parameter mode Operation mode Copy mode Edit mode Interactive programming Operation mode Editing of program Equal division programs created interactively and operation programs created with NC codes are edited. Only one edited program is saved. Memory backup: 3 hours. After the equal division program is edited, parameters required for operation are edited. Up to 2000 characters are input for the NC program. Twelve sample programs are used for editing. I/O state and current position display The direct drive actuator driver's input/output signal CN3's input/output status, the current motor position, and the alarm status, etc., are displayed. Parameter setting 40 types of parameters are referenced and set. One-touch operation commands Programs are started and stopped, executed one block at a time, reset, numbers set, MDI data input and executed, brakes turned ON and OFF, servo turned ON and OFF, return to origin executed, JOG operation and offset set, etc. Batch copying of programs All programs stored in the direct drive actuator driver are stored in another driver. Programs are created easily by inputting the following setting items: Examples of use [Example of program input] Edit mode Programs are input and stored in easy steps. Operation mode Parameter mode Parameter mode O p tio n New program No. (0 to 999) Return to origin potion 1. Origin 2. Index Return direction 1. CW 2. CCW Return speed (1.0 to 100.0) rpm Index number (1 to 255) Moving time (0.01 to 100) sec. Rotational direction 1. CW 2. CCW Stop process 1. start waiting 2. Dwell Brake 1. used 2. Vacant Delay timer (0.01 to 99.99) sec. M code 1. M code 2. Index position Try operating the direct drive actuator. Create a direct drive actuator program and store it in the direct drive actuator. Start a program stored in the direct drive actuator. Use features of each cam curve. Limit torque toprotect other devices. Twelve types of sample programs are selectable, so try these during adjustment. Programs are started easily by designating the program number. Five types of cam curves are selectable. Drives that use features of each type are realized in one-touch operation. The torque is set freely under max. output torque. This effectively limits torque when devices interfere. Interactive term inal Interactive terminal 67 AX-OPX-7G Serial transmission slave unit CC-Link Common with GS/GH/S/H type driver Connect the direct drive actuator to a Mitsubishi Electric PLC MELSEC- A or QnA Series field network CC-Link (ver. 1.10) by installing it on the driver's I/O connector (CN3). Major reductions in wiring I/O point 16 inputs, 14 outputs Whether to hold output if a communication error occurs or to turn all points off is selected with the HLD/CLR switch. Five transmission speeds are selectable. An external emergency stop input (b contact) is connected serially to the emergency stop signal with serial communication. Features Descriptions Specifications Slave unit power AX driver power Working ambient temperature range Working ambient humidity range Atmosphere Vibration resistance Weight 24 VDC ±10% and 100mA or less 24 VDC +10%, -5% or 450mA or less 5 to 50˚C 30 to 85% RH (with no dew condensation) Without corrosive gas and dust 4.9m/s2 0.15kg Common specifications Descriptions Specifications Communication subject Transmission speed Output No. Input No. Other inputs Output insulation type Operating indication Occupied unit No. Setting switch CC-Link system (Ver1.10) compliant 156K/625K/2.5M/5M/10M bps (select with a switch.) 14 points 16 points Pulse string, emergency stop Photo coupler insulation LED (only display of slave unit power and communication state) 1 station (remote I/O station) Station no., transmission speed, HLD/CLR, Terminal ON/OFF Performance specifications Explanation of appearance AX-OPX-7G D02 How to order Accessory (plug) 1) BLZ5.08/5FAU (Weidmüller) 1 pc. 2) BL3.5/2F (Weidmüller) 2 pcs. 3) ZHR-6 (JST MFG CO. LTD.) 1 pc. Note: When using emergency stop input from an external source, or when operating with a pulse string from an external pulse generator, designated the option model No. Blank D02 Standard Cable for pulse string input (2m) attached Symbol Descriptions Model Model no. of options 3 4 6 79 2 1 0 8 5 3 4 6 79 2 1 0 3 4 6 79 2 1 0 5 8 8 5 RATE . ST N o. END C H B 1 X 1.0 X AX -O PX - 7 G 0VA X p ow er 24 V SL D D G D B DA FG L ER R L RU N R D SD PW Station No. setting switch Setscrew (1 each on both top and bottom) Guard Emergency stop pulse string input connector Serial communication signal line connector Slave unit power Power for AX driver Transmission speed setting switch Output mode setting switch Terminal station setting switch Name plate Operating indication LED Top view (Inside of cover) 68 AX-OPX-7D Serial transmission slave unit DeviceNet Serial transmission slave unit C C -Link/D eviceN et Common with GS/GH/S/H type driver Explanation of appearance The direct drive actuator is used with DeviceNet by installing it on the driver's I/O connector (CN3). Major reductions in wiring I/O point 16 inputs, 14 outputs Whether to hold output if a communication error occurs or to turn all points off is selected with the HLD/CLR switch. Three transmission speeds are selectable. An external emergency stop input (b contact) is connected serially to the emergency stop signal with serial communication. CE marking Features Descriptions Specifications Slave unit power AX driver power Communication power Working ambient temperature range Working ambient humidity range Atmosphere Vibration resistance Weight 24 VDC ±10% and 100mA or less 24 VDC +10%, -5% or 450mA or less 11 to 25 VDC 50mA or less 5 to 50˚C 30 to 85%RH (with no dew condensation) Without corrosive gas and dust 4.9m/s2 0.15kg Common specifications Descriptions Specifications Communication subject Communication speed Output No. Input No. Other inputs Output insulation type Operating indication Occupied byte number Setting switch DeviceNet conformed 125k/250k/500k bps (select with a switch.) 14 points 16 points Pulse string, emergency stop Photo coupler insulation LED (power and communication state display) Input: 2 bytes, output: 2 bytes Output mode (HLD/CLR), Node address and communication speed Performance specificationsHow to order Accessory (plug) 1) MSTB2.5/5-STF-5.08AUDVM (Phoenix contact) 1 pc. 2) BL3.5/2F (Weidmüller) 2 pcs. 3) ZHR-6 (JST MFG CO. LTD.) 1 pc. Blank D02 Standard Cable for pulse string input (2m) attached Symbol Descriptions AX-OPX-7D D02 Model Model no. of options Note: When using emergency stop input from an external source, or when operating with a pulse string from an external pulse generator, designated the option model No. 1 2 4 8 16 32 1 0 DR NA H C AX -O PX -7 D 0VA X p ow er 24 V N S M S Node address setting switch Setscrew (1 each on both top and bottom) Guard Emergency stop pulse string input connector Serial communication signal line connector Slave unit power Power for AX driver Communication speed setting switch Output mode setting switch Name plate Operating indication LED (including communication power line) Top view (Inside of cover) 69 AX-OPX Series Slave unit/AX driver I/O signal table AX-OPX-7G AX-OPX-7D Bit AX CN3 Pin No. Slave unit input signal name (AX output —> slave unit input) AX CN3 Pin No. Slave unit output signal name (slave unit output —> AX input) 0 1 2 3 4 5 6 7 8 9 A B C D E F 33 34 35 36 37 38 41 42 43 44 45 46 47 48 49 50 M code output (bit 0) M code output (bit 1) M code output (bit 2) M code output (bit 3) M code output (bit 4) M code output (bit 5) In-position output Positioning complete output Start input waiting output Alarm output 1 Alarm output 2 Output during indexing 1/Z phase output Output during indexing 2 Output of time Index position strobing output M code strobing output 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Program No. selection input (bit 0) Program No. selection input (bit 1) Program No. selection input (bit 2) Program No. selection input (bit 3) Program No. selection input (bit 4) /program No. setting input, 2nd digit Program No. setting input, 1st digit Reset input Return to origin command Start input Program stop input Continuous rotation stop input Answer input Emergency stop input Brake release input Vacant Vacant I/O signal 83 or less 66 o r le ss 63 .5 70 25.5 16.5 or less Connector section dimensions 0V 24 V AX p ow er 0V 24 V AX p ow er RATE ST N o. END C H B 1 X 10 X ER R L SD PW D B RU N L RD D G D A FG SL D Note: The AX driver's M code output (bit 6) and M code output (bit 7) cannot be used. When using AX-OPX-7G, the slave input signals are bits 0 to F, and the slave output signals are bit 10 to 1F. Dimensions (Common for CC-Link and DeviceNet) 70 AX-OPX Series How to install Serial transmission slave unit C C -Link/D eviceN et The slave's depth is 68 mm, and the plug’s depth is 16.5 mm. The slave is removed with the plug wired. Fix the slave onto the driver with fixing screws. Installing the GS and S type driver Installation dimensions (for GS/S type driver) Cautions for installation Slave unit installation (for GS/S type driver) 0V Slave unit power 24V SLD FG DA DG RD RUN L DB PW SD ERR L Installation Dismounting I/O connector (AX CN3) Slave unit set screw Connect the direct drive ac- tuator driver's I/O connector (AX CN3) to the slave, then tighten slave fixing screws. 160.5 (210)6816.5 AX-OPX-7G AX-OPX-7D Plug Set screw GS/S type driver Note: Dimensions shown in ( ) are for GH/H type driver. 71 AX-OPXtype with electromagnetic brake (option) is available. (AX4000, AX4000G Series) Brake integrated type (AX5000, AX8000 Series) The integrated pneumatic brakes ensure the output shaft is clamped when stopping and holding rigidity is increased. • This is used for work in which rotational force is applied to the table. • Fine vibration in table rotation, caused by the servomotor, is suppressed. • Holding torque exceeds the motor's maximum output torque. (At 0.5MPa compressed air) High-level dust-proof/waterproof structure (AX8000 Series) IP65* of IEC60529 standards compliant TÜV Rheinland certified Enhanced waterproofing is attained with air purging. *Use low pressure (0.05 MPa) dry clean compressed air for air purging. Features Cam curve characteristics and measuring examples Intro 5 Direct drive actuator compatible type series variation Series Torque (N·m) 6 129 18 22 45 AX2006G AX2012G AX2018G AX4022G AX4045G AX2000G Series AX4000G Series GH type driver GS type driver A ct ua to r C om pa tib le d rie r Not available AX4009G Intro 6 A X 2000G A X 4000G A X 1000 A X 2000 A X 4000 A X 5000 A X 8000 D river typ e O p tio n Serial transmission slave unit Features PageApplicationsRepeatability (second) Index precision (second) Torque (N·m) 300150 500 Applications: Intro 10 Safety precautions: Intro 13 Related parts model no. table: P. 73 Selection guide: P. 75 AX4300G AX4500G ±30 ±5 ±30 ±5 Not available Not available AX4075G AX4150G 75 7 to 20 1 to 6 High speed rotation (AX4009GS: 240rpm, AX4022GS: 240rpm, AX4045GS: 240rpm, AX4075GS: 140rpm) Compatible with large moment of inertia loads Hollow hole diameter is large and a variety of size options are available. High speed rotation (300rpm) Small diameter and compact Large hollow diameter ( 30) P&P Turntable Assembly machine Turntable Inspection machine Assembly machine P&P GS type 59 60 53 GH type 61 to 63 One driver is usable as all size-compatible actuators. The controller function enables the actuator's rotation angle, movement time and timer, etc., to be set as desired with an NC program. Data is exchanged with an external PLC using M code output, etc. Intro 7 Direct drive actuator series variation Series Torque (N·m) 6 9 12 22 (21) 45 (42) 75 (70) AX1000 Series AX1022 AX1045 AX1075 AX2006 AX2012 AX2021 AX2042 AX4009 AX4022 AX4045 AX4075 AX5022 AX5045 AX5075 AX8045 AX8070 AX2000 Series AX4000 Series AX5000 Series AX8000 Series H type driver S type driver A ct ua to r C om pa tib le d rie r The compact, high-function S type driver is recommended. Intro 8 A X 2000G A X 4000G A X 1000 A X 2000 A X 4000 A X 5000 A X 8000 D river typ e O p tio n Serial transmission slave unit Features PageApplicationsIndex precision (second) Repeatability (second) Torque (N·m) 300210150 500 Applications: Intro 10 Safety precautions: Intro 13 Related parts model no. table: P. 73 Selection guide: P. 75 S type 59 60 63 H type 61 to 63 AX1150 AX1210 AX4150 AX4300 AX4500 AX5150 AX5210 ±15 ±5 ±15 ±5 ±30 ±5 ±15 ±5 ±15 ±5 Not available High-precision specific type with high indexing accuracy and output shaft run out Small diameter and compact (AX2006, AX2012) The hollow fixed shaft is convenient for cable wiring and piping. (AX2021, AX2042) Hollow hole diameter is large and a variety of size options are available. Seven models 9 to 500N·m are selectable. Integrated pneumatic brakes enable the output shaft can be clamped when stopping. Suitable for work in which loads are applied after stopping. IP65 compliant (IEC standards) Ideal for rotary positioning unit used in machining or washing processes or use in dusty environments Precision measuring Turntable Inspection machine Assembly machine Turntable P&P Assembly machine Turntable Inspection machine Assembly machine P&P Precision measuring Turntable Inspection machine Assembly machine (pressfit) Machining and cutting such as light cutting Turntable 21 to 26 27 to 32 33 to 42 43 to 49 51 to 55 The driver's controller function enables the actuator's rotation angle, movement time and timer, etc., to be set as desired with an NC program. Data is exchanged with an external PLC using M code output, etc. Note) Refer to the precautions on page 53. Intro 9 AX Series Basic settings 1. Input the program from a personal computer or interactive terminal. 2. Set required parameters the same way. 3. Set the appropriate gain. Basic drive methods 1. Select the program to be executed from the PLC. 2. Input the start signal from the PLC. 3. The in-position signal is output from the driver after drive starts. System configuration SERIAL: MODEL: AX9000GH ABSODEX CKD Corporation MADE IN JAPAN MON. POWER F1 L1 FG U V W BK+ BK- L2 L3 F2 F3 CN2 CN3 CN1 G1 G2 ABSODEX POWER 3200-230 VAC 50/60HZ Direct drive actuator Interactive terminal "AX0170H" (option) RS-232C cable for communication (2m) "AX-RS232C-9P" for D-sub 9 pin (option) (resolver cable) (motor cable) Noise filter for motor cable If the cable is longer than 6 m, insert a noise filter on the motor cable. Cable set (standard 4m) 200 VAC three phase Noise filter FG PC Computer communication software " Teaching note " (Free software for Windows)RS-232C I/O connector (MR-50LM) AX driver power 24 VDC I/O Remote I/O station PLC Master AX-OPX When I/O used When network used Slave unit power AX driver power 24 VDC PLC Driver Actuator Driver (with controller) Cable set (4m) Accessory/I/O connector (MR-50LM), driver installation bracket St an da rd co nf igu ra tio n Configuration 1 1 1 Name Quantity Programming tool • AX0170H is used as a programming terminal for S/GS and H/ GH drivers. • "Teaching Note" software for personal computer communica- tion is available. (Windows Version free software) Direct drive actuator programs are created, parameters set, and operation commands, etc., issued from the personal com- puter. Created programs are saved. An RS-232C communication cable is required. Note: The communication cable is wired exclusively for a di- rect drive actuator, so a commercial communication cable cannot be used. The driver or personal computer could fail if connected incorrectly. a) for D-sub 9 pin (2m) (Model no.: AX-RS232C-9P) b) for 14 pin half-pitch (2m) (Model no.: AX-RS232C-14P) c) for D-sub 25 pin (2m) (Model no.: AX-RS232C-25P) Intro 10 Example 1. Index unit for rotary table automatic machine • When A and B process programs are created, and selected each time, two types of workpieces are machined by one system. (Merits of direct drive actuator) • An absolute resolver eliminates the need for an origin detection sensor. • Equal division programs are input easily from the interactive terminal. • The program is created by inputting the number of divisions (or angles) and movement time (or maximum speed), etc. Example 2. axis for P&P unit • By passing wiring and piping through the center hole, the system is used as an intelligent P&P unit. (Merit of ABSODEX) • With the absolute resolver, return to origin is not required after turning power on, and any position is moved to directly. * Check when installing the mechanism. Refer to precautions [design and selection] on page Intro 14. A B B BB A A A Pneumatic cylinder Air blow Inspection equipment Example 3. Small parts inspection • When the middle hole is used, this is suitable for a system that removes workpieces using forced air. Applications AX Series Example 4. Large panel-turning transport • Suitable for applications that turn and transport large panels. Note: If the allowable load moment of inertia exceeds specifications, use may be possible by adjusting parameters, etc. Consult with CKD for details. Intro 11 AX Series Applications (1) Movement specifications 1 (IndexSeries Connections Transmission I/F connector (for installing on GS and S) * Refer to the following transmission I/F connector for details on connecting communication cables. * The connector orientation is reversed when installing on the GH or H driver. PLC Noise filter Resolver cable (standard 4m) Actuator cable (standard 4m) Direct drive actuator RS-232C 200 VAC three phase FG Interactive terminal No. 3 class ground and above ABSODEX DRIVER S TYPE G1 CN2 CN1 N3 BK ABSODEX POWER POWER L1 L2 MON 3AC200V V -230V W L3 U G2 50/60Hz 0V 24 VDC Slave unit power Power for AX driver0V 24 VDC BK Communication deviceSerial transmission communication line CN3 S type driver * FG SLD (bare) DG (yellow) DB (white) DA (blue) V + (red) CAN H (white) SHIELD (no color) CAN L (blue) V- (black) AX-OPX-7G (CC-Link) AX-OPX-7D (DeviceNet) 72 AX-OPX Series Cautions on connection Serial transmission slave unit C C -Link/D eviceN et Connecting the pulse string input connector (option) When connecting a pulse string input cable (option model: AX-OPX-CABLE-D02), disconnect the short-circuit connector with a narrow flat-tipped precision screwdriver , align notches on the male and female connectors, and insert the connector. Do not disconnect the short-circuit connector by pulling on the short-circuit jumper wire. Refer to "Safety Precautions" in the instruction manual before use. Read through the instruction manual for the communication system and be sure you understand it before use. Do not install this product where water, moisture, dust, or oil fumes are generated. Failure to observe this could cause fire, faults or electrical shock, etc. If the slave switch is set incorrectly, the direct drive actuator could malfunction. Carefully confirm switch settings before use. Check the slave number, transmission speed and output settings at communication error when power is turned on. Turn power off before starting wiring. When connecting the cable to the connector, the cable could move to the back instead of the connector tightening side, so always loosen the cable fixing screw sufficiently. If a connector fixing screw is provided, tighten it when inserting the connector. If the screw is not tightened, the connector could deviate and malfunction. If a connector fixing screw is not provided, confirm that connector latches are caught firmly. Provide sufficient bending radius for the communication cable so it is not bent forcibly. Disconnecting the slave by pulling on the cable or connector could cause wire breakage or damage. Hold the slave when removing it. Touching electric connections (live parts) could cause electrical shock. The AX driver's M code output (bit 6) and M code output (bit 7) cannot be used. Safety precautions SLD FG D A D G RD L RUN D B PW SD L ERR Precise screw driver Short connector Connector (male) 2120±50 Electric wire size (AWG26) Notch Installation The slave's depth is 68 mm and the plug's depth is 16.5 mm. The slave is removed with the plug wired. The slave's vertical orientation is reversed when installed onto the GH or H driver. The switch faces up. Fix the slave on the driver with fixing screws. GH/H type driver installation 73 AX Series Related parts Part name Model No.Model PC communication cable (DOS/V) PC communication cable (old PC98) 14 pin half pitch PC communication cable (old PC98) D-sub 25 pin AX-RS232C-9P AX-RS232C-14P AX-RS232C-25P AX Series AX Series AX Series Maintenance part Part name Model No.Model Pneumatic valve (brake) Fuse AX-0002 AX-FUSE-0218010MXP AX5000/AX8000 Series GH/H driver Mounting base Part name Model No.Model Mounting base (Note 1) The base is not compatible with the AX5000 Series, AX8000 Series, or AX4009 Series. (Note 2) Contact the CKD Sales Office for details on the mounting base model No. AX-AX****-BASE-* (Note 2)AX Series (Note 1) Other Part name Model No.Model Pulse row input cable I/O connector AX-OPX-CABLE-D02 AX-CONNECTOR-MR-50LM AX-OPX Series AX Series Noise filter Part name Model No.Model Noise filter for power supply (three phase/10A) Noise filter for power supply (three phase/15A) Noise filter for power supply (single phase/10A) Noise filter for motor cable (20A) Noise filter for power supply (single phase/15A) Ferrite core for motor cable AX-NSF-LF-310 AX-NSF-LF-315 AX-NSF-LF-210 AX-NSF-LF-320KA AX-NSF-NF2015A-OD AX-NSF-RC5060 AX Series AX Series AX Series AX Series AX Series (CE) AX Series (CE) Direct drive actuator related parts model no. table 74 MEMO 75 AX Series Selection guide (1) Selection guide 1. Load moment of inertia 2. Rotation speed 3. Load torqueUnit of elements of operating condition and symbol Moving angle (˚) Moving time (s) Cycle time (s) Load friction torque (N·m) Working torque (N·m) Cam curve t1 t0 TF TW Selection from (MS, MC, MT, TR) a) The max. load torque value is obtained with the following formula: Vm Am r is the value below: JM TMF f is as follows: JM: Output shaft moment of inertia (kg/m2) TMF: Output shaft friction torque (N·m) fc: Usage factor (fc = 1.5 during normal use) b) The effective value of the load torque is obtained with the following formula. Tm = [Am· (J + JM) · Trms = · fc] 2+(TF·fc+TW· fc+TMF)2· [r·Am· (J + JM) · + TF + TW] · fc + TMF 180 · t1 2 (Cautions) Nmax = Vm· 6·t1 (rpm) Settling time Directive moving time of direct drive actuator Actual moving time t1 t0 180 · t1 2 4. Regenerative power (Only AX4300, AX4500) W = ( ) 2 · W 40 (W) Vm · · (J+JM) t1·180 2·t0 Cam curve MS MC MT TR 1.76 1.28 2.00 2.18 5.53 8.01 4.89 6.17 0.707 0.500 0.866 0.773 Vm Am r Time Speed Rolling friction μ = 0.03 to 0.05 Sliding friction μ = 0.1 to 0.3 Calculate the load movement of inertia, and temporarily select an actuator that handles inertia movement. Max. rotation speed Nmax is obtained using movement angle (˚) and movement time t1(s) Vm is a constant determined by the cam curve. Confirm that Nmax does not exceed the actuator's specified max. rotation speed. Actual movement time is the direct drive actuator command movement time plus settling. Note: Frictional torque is applied to the output shaft due to the bearing or sliding surface or other friction. Friction torque is calculated with a relational formula. Tf = μ·Ff·Rf (N·m) Ff = m·g Where μ: Friction coefficient Ff: Force (N) applied on sliding surface or bearings Rf: Average friction radius (m) m: Weight (kg) g: Gravity acceleration (m/s2) The settling time differs based on the working condition, but generally is between 0.05 and 0.2 s. Movement time t1 used for selecting the model should be the direct drive actuator command movement time. The direct drive actuator command movement time is also used for setting the movement time in the NC program. If the temporarily selected actuator does not satisfy either of the following conditions, increase the actuator size and calculate again: Max. load torqueSelection guide (1) (working conditions) STEP 1 Calculation of moment of inertia STEP 2 Max. rotation speed STEP 3 Load torque STEP 5 Selection guide STEP 4 Regenerative electric power * Only for AX4300, AX4500 a) Table J1 = = 6.32 2 Wt R2 2 79 0.42 b) Jig and workpiece (kg·m2) (kg·m2) (kg·m2) J2 = N Wj Re 2=4 10 0.3252 = 4.225 c) Total sum of moment of inertia Nmax = Vm · Confirm that Nmax does not exceed the direct drive actuator's max. rotation speed. Load total sum of moment of inertia Max. rotation speed Max. load torque Effective load torque Regenerative electric power 10.545 18 33 100 231.3 300 70.7 100 15.68 40 (kg·m2) (rpm) (N·m) (N·m) (w) AX4300 is used. Study whether the temporarily selected AX4300 is used. Tm = [ Am · (J + JM) · Trms = = [ 5.53 (10.545 + 0.326) = 231.3 (N·m) = 70.7 (N·m) + 0 + 0 ] 1.5 + 10 + TF + TW ] · fc + TMF (rpm) = 1.76 = 33 6 · t1 6 0.8 90 J = J1 + J2 = 6.32 + 4.225 = 10.545 180 · t1 2 180 0.82 90 t1 t0 Trms = 0.8 4 W = ( W 40 (W) (W) )2 )2 Vm (J + JM) t1 · 180 2 · t0 = ( 1.76 90 0.8 180 = 16.23 10.871 2 4 Table radius : R = 0.4 (m) Table weight : Wt = 79 (kg) Jig radius of rotation : Re = 0.325 (m) Jig weight : Wj = 10 (kg/pc.) (Including workpiece weight) Jig number : N = 4 (operation conditions) Movement angle : = 90 (˚) Moving time : t1 = 0.8 (s) Cycle time : t0 = 4 (s) Load friction torque : TF = 0 (N·m) Working torque : TW = 0 (N·m) Output shaft friction torque : TMF (N·m) Follows actuator specifications Cam curve : MS (modified sine) = Calculate the smallest model that can tolerate the load moment of inertia. The AX4300 allowable moment of inertia is 18.0 (kg·m2) or over, so this load is allowable. Max. load torque · ·· 180 · t1 2 · 180 0.82 90 Effective load torque · [r · Am · (J + JM) · · fc ]2 + ( TF · fc + TW ·fc + TMF)2 [0.707 5.53 10.871 1.5 ]2 + (0 1.5 + 0 1.5 + 10)2 · 77 AX Series Selection guide (2) For "MC2 curve " selection guide MC2 curve Selection method 4 (t1) 0.5 (ta) 0.5 (ta) (t0) Constant velocity section (75%) MC2 With the MC2 curve, the model is selected using the following formula: Movement angle : (˚) Cycle time : t0 (s) Moving time : t1 (s) Acceleration or deceleration time : ta (s) Max. rotation speed : Nmax (rpm) Load moment of inertia : J (kg·m2) Output shaft moment of inertia : JM (kg·m2) Friction torque : Tf (N·m) Working torque : TW (N·m) Output shaft friction torque : TMF (N·m) Nmax = 6 (t1-0.863ta) Tm = Trms = 5.53 (J + JM) · · fc + TMF + Tf + TW 720 · ta2 · ·1- t1-0.863ta t1-2ta Load torque (max.): Tm (N·m) Load torque (effective): Trms (N·m) 3.91 (J + JM) · + [ (Tf + Tw) · fc + TMF] 2· fc 720 · ta2 1- t1-0.863ta t0 2ta t1-2ta 2 The MC2 curve has a constant velocity in movement the same as the MC (modified constant velocity) curve, but by setting an acceleration/deceleration time, the constant velocity is set freely. With the MC (general name: MCV50) curve, the constant velocity section is 50%. In the example, acceleration/deceleration time (ta) is set to 0.5 sec. for movement time (t1): 4 sec., a speed pattern that sets the constant velocity to 75% is created. Note: Acceleration/deceleration time is set to one-half or less of movement time. If acceleration/deceleration time setting exceeds one-half of movement time, the cam curve is automatically changed to an MS (modified sine wave) curve. · · · 78 AX Series Selection guide (3) When "continuous rotation" model is selected What is continuous rotation? Selection method t1 ta td t0 Continuous The following functions are available for continuous rotation. For continuous rotation, select the model with the following formula. Rotation speed : N (rpm) Cycle time : t0 (s) Acceleration hour : ta (s) Deceleration hour : td (s) Max. rotation speed : Nmax (rpm) Load torque (max.): Tm (N·m) Load moment of inertia : J (kg·m2) Output shaft moment of inertia : JM (kg·m2) Friction torque : Tf (N·m) Working torque : Tw (N·m) Output shaft friction torque : TMF (N·m) Nmax = N Tm = Trms = · 5.53 (J + JM) · + Tf + Tw · fc + TMF · fc 720 · ta2 6.82N · ta · Load torque (effective): Trms (N·m) The above formula applies for ta td. If ta > td, then replace ta with td, and select. 3.91 (J + JM) · + [(Tf + Tw) · fc + TMF] 2 720 · ta2 6.82N · ta · t0 2ta 2 Continuous rotation Equal index position stop Output of time 1 2 3 In the example, the shaft accelerates at acceleration time: ta to set speed: N, and when a continuous rotation stop is input, stops with deceleration time: td. : Continuously rotates at a set speed until the continuous rotation stop signal is input. : If used with equal division designation, stops at an equal division when the continuous rotation stop signal is input. : If used with equal division designation, the timing output pulse is output at the equal division during rotation. 79 AX Series Formula of moment of inertia A When rotation center is own shaft For conveyer 1. Circular plate (cylinder) 2. Hollow circular plate (hollow cylinder) 3. Direct hexagonal side finish body 4. Ring 5. Cylinder 6. Hollow cylinder B When rotation center differs from own shaft 1. Any shape (if small very well) 2. Circular plate (cylinder) 3. Hollow circular plate (hollow cylinder) 4. Direct hexagonal side finish body 5. Cylinder 6. Hollow cylinder ( m : Weight of object (kg)) m 1 m 2 m 3 m 4 : Chain weight : Workpiece total weight : Jig (pallet) total weight : Sprocket A (drive) + B total weight : Drive side sprocket radiusR I = ( m 1 m 2 + m3 + + m 4 2 · R 2) Center of rotation A R B m 4m 1 m 2m 3 m 4 r + Re lR Re lR mI mI r R m l ReR m l lrRm I r R m l Re ba mI Re b m a l +Rm I R m l Rm I R r m Re rR mI m r ReR bam I a m b + 2 r +Rm I m r R Re R mI Re m R mReI m Re + + = + + ( = = (3 (4 + + + + = = = + + = = = + = = 2 2 22 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 22 2 2 2 2 2 ) ( 12 12 3 4 3 12 ) 4 )3 + 12 ) ( 2 2 Re /3) 4 Center of rotation mR m I = 2 R r 80 Direct drive actuator selection guide specifications check sheet Table direct drive (Note) Contact CKD for chain drives and gear drives. Operating conditions 1. Index 2. Oscillator Movement angle (˚) Moving time t1 (sec.) Cycle time t0 (sec.) (Note) Index time is movement time + settling time. The settling time differs according to the working condition, but generally is between 0.05 and 0.20s. Your company name Division TEL Your name FAX Load conditions Table Material 1. Steel 2. Aluminum Appearance Dt (mm) Plate thickness ht (mm) Weight m1 (kg) Workpiece Quantity nw (pc.) Max. weight mw (kg/pc.) Installation center Dp (mm) Pallet jig Quantity np (pc.) Max. weight mp (kg/pc.) Other (Fig. 4) Installation rigidity: Low (Fig. 1) Load conditions (Fig. 2) Installation attitude: Horizontal (Fig. 3) Installation attitude: Vertical (Fig. 5) Extension with table shaft Dp Rf μ Dt ht Workpiece Pallet jig or, No. of indexes cycle time = moving time + dwelling time (Note) When actuator is mounted on X-Y table or vertical mechanism, etc., and mounted actuator moves. (Note) If 2 is selected for any item, contact CKD. (Note) When using a spline, when unit cannot be fixed directly onto the device (Fig. 4), when there is a mechanism such as a chuck on the table. Actuator movement 1. NO / 2. YES Extension with table shaft 1. NO / 2. YES (Fig. 5) Equipment rigidity 1. High 2. Low (Note) (Note) Eccentric load caused by gravity from vertical installation, external load caused by caulking work External job 1. NO / 2. YES Installation attitude 1. Horizontal (Fig. 2) 2. Vertical (Fig. 3) Dial plate support form bottom 1. NO / 2. YESCoefficient of friction μ Work radius Rf (mm) (Note) The system overview and reference drawings should be attached to select a highly precise model. 81 MEMO 82 MEMO 2007.11.DCC H1.PDF H2_前2.PDF Intro03_intro20.pdf P01_06.pdf P07_14.pdf P15_20.pdf P21_26.pdf P27_32.pdf P33_42.pdf P43_50.pdf P51_58.pdf P59_82.pdf H4.PDFunit movement) Program example Move 90˚ in 0.5 sec. 4 indexes (equal index of 90˚) Moving time 0.5 second Index 1 in counter clockwise direction each time start is input from PLC. Movement specifications Main program O1; G11; G10\ 1A4; G91.1; A0\ F0\ .5; N1M0\ ; A-1F0\ .5; J1; M30\ ; Use program No. "1" Set the time (sec.) in the NC code F unit Split one rotation into 4 Set the incremental dimensions. Move to the closest index station in 0.5 sec. Wait for the start signal input from the PLC. Move one index in 0.5 sec. Jump to the sequence No. 1 block. Program end Example of PLC operation signal Initial process: Process to be done once at first Process name (1) Program No. to select No. selection 0 bit No. selection 1 bit No. selection 2 bit No. selection 3 bit No. setting of the first digit Start signal Positioning complete signal Start input waiting output (2) Return process I/O signal name PLC output PLC input Remarks Index: Process per index (Note) Input the program No. selection and start signal when the start input waiting output turns ON. Process name (3) Index Start signal Positioning complete signal Start input waiting output I/O signal name PLC output PLC input Remarks (Note) When using the interactive terminal or Teaching Note, if the program No. 1 is input, O1 will be automatically set and does not need to be described. Select the program No. 1 (Select the number of the program to run. In this example, No. 1 is used.) Return process completed with positioning complete signal Return process completed with positioning complete signal Intro 12 AX Series Applications (2) Movement specifications 2 (Oscillator movement) Program example Movement between -45˚ and 45˚ is repeated each time start is input from the PLC. Movement time 0.7 sec. Apply the brakes when stopping (Note 1) Enable emergency stop input (Note 2) Movement specifications Main program O2; G10\ 5; G11; G90\ ; N1M69; A45F0\ .7; M68; M0\ ; M69; A-45F0\ .7; M68; M0\ ; J1; M30\ ; Use program No. "2" Set the NC code A unit in angle (˚) Set the NC code F unit in time (sec.) Set the absolute dimensions Brake release Move to 45˚ position in 0.7 sec. Brake operation Start input waiting from PLC Brake release Move to -45˚ position in 0.7 sec. Brake operation Start input waiting from PLC Jump to the sequence No.1 block Program end Use the direct drive actuator with brakes. When using the type with optional magnetic brakes, refer to the section "Using the magnetic brakes". If an emergency stop is input during braking, the brakes will function even after the emergency stop is reset. When inputting the start signal without selecting the program No. again, release the brakes with the brake release signal, and then input the first start signal. Note 1: Note 2: Brake release input Start input Positioning complete output Direct drive actuator -45˚ 45˚ 100msec and over 0˚ Intro 13 When designing and manufacturing devices using direct drive actuator, the manufacturer has an obligation to manufacture a safe device, and to check that the safety of the device's mechanical mechanism and the system operated by the electrical control that controls the device is secured. It is important to select, use, handle, and maintain the product appropriately to ensure that the CKD product is used safely. Observe warnings and precautions to ensure device safety. Check that device safety is ensured, and manufacture a safe device. 1 This product is designed and manufactured as a general industrial machine part. It must be handled by an operator having sufficient knowledge and experience in handling. 2 Use this product in accordance of specifications. This product must be used within its stated specifications. It must not be modified or machined. This product is intended for use as a general-purpose industrial device or part. It is not intended for use outdoors or for use under the following conditions or environment. (Note that this product can be used when CKD is consulted prior to use and the customer consents to CKD product specifications. The customer must provide safety measures to avoid risks in the event of problems.) Use for special applications including nuclear energy, railway, aircraft, marine vessel, vehicle, medicinal devices, devices coming into contact with beverages or foodstuffs, amusement devices, emergency cutoff circuits (cutoff, open, etc.), press machines, press circuits, or safety devices. Use for applications where life or assets could be adversely affected, and special safety measures are required. 3 Observe association standards and regulations, etc., to ensure safe device design. 4 Do not remove devices until safety is confirmed. Inspect and service the machine and devices after confirming safety of the entire system related to this product. Note that there may be hot or charged sections even after operation is stopped. Before starting device inspection or maintenance, turn off device power and other power to related devices, release compressed air, and check leakage current. 5 Observe the Instruction Manual and Precautions for each product to prevent accidents. Do not rotate the actuator outputs shaft by 30 rpm or more while power is off. The driver could fail or electrical shock result from actuator power generation. If the servomotor is turned off (including emergency stop or alarm) or brakes are turned off while a rotational force, such as gravity, is applied, the output shaft may rotate by rotational force. Conduct these operations flat where rotational force is not applied, or confirm safety before starting. Unexpected movement may occur during gain adjustment or test operation, so keep hands, etc., away from the outputs shaft. When conducting operations with the actuator not visible, confirm before starting that it is safe even if the outputs shaft turns. The brakes of the type with brake do not necessarily hold the outputs shaft completely in all situations. If safety must be ensured, such as in maintenance with an application that rotates the output shaft in unbalanced mode, or when stopping the machine for a long time, it may not be sufficient to stop the shaft with brakes alone. Use the system flat or provide a mechanical lock. It may take several seconds to stop in an emergency, depending on rotation speed and load. 6 Observe the precautions to prevent electrical shock. High voltage is supplied to the terminal block at the driver's front panel. Install the enclosed terminal cover before operation. Do not touch the terminal block while power is on. Even after the power is turned off, a high voltage is applied until the charge accumulated in the internal capacitor is discharged. Wait at least five minutes after turning the power off before touching these sections. In work with side cover off, such as for maintenance and inspection or changing driver switches, turn power off because a risk of electrical shock from high voltage exists. Do not connect or disconnect connectors while power is on. Disoperation, faults, or electrical shock may occur. 7 Before restarting a machine or system, check that measures are taken so that parts do not come off. 8 Observe precautions on the pages that follow to prevent accidents. WARNING Safety precautions Always read this section before starting use. Intro 14 The precautions are ranked as "DANGER", "WARNING" and "CAUTION" in this section. DANGER :When a dangerous situation may occur if handling is mistaken leading to fatal or serious injuries, or when there is a high degree of emergency to a warning. WARNING:When a dangerous situation may occur if handling is mistaken leading to fatal or serious injuries. CAUTION :When a dangerous situation may occur if handling is mistaken leading to minor injuries or physical damage. Note that some items described as “CAUTION” may lead to serious results depending on the situation. In any case, importantinformation that must be observed is explained. Disclaimer 1. CKD cannot be held liable for any business interruption, loss of profit, personal injury, delay cost, or any other ancillary or indirect loss, cost, or damage resulting from the use of or faults in the use of CKD products. 2. CKD cannot be held responsible for the following damage: (1) Damage resulting from failure of CKD parts due to fire from reasons not attributable to CKD, or by intentional or negligence of a third party or customer. (2) When a CKD product is assembled into customer equipment, damage that could have been avoided if customer equipment was provided with functions and structure, etc., generally accepted in the industry. (3) Damage resulting from use exceeding the scope of specifications provided in CKD catalogs or instruction manuals, etc., or from actions not following precautions for installation, adjustment, or maintenance, etc. (4) Damage resulting from product modifications not approved by CKD, or from faults due to combination with other software or other connected devices. Intro 15 CAUTION Design & Selection 1 The actuator -- excluding the AX8000 series -- and driver are not waterproof. Provide waterproofing for use in places where water or oil could come in contact with devices. 2 Current leakage and faults could occur if swarf or dust get onto the actuator or driver. Check that these do not come in contact with devices. 3 The cable enclosed as standard cannot be used with applications involving repeated bending. Select the optional flexible cable for these applications. 4 If cable is longer than 6 m, insert a noise filter to the motor cable. Connect the IN side of the noise filter to the driver, and install the filter as close to the driver as possible. 5 If power is turned off and servomotor turnoff is executed while the servomotor is on (holding), the output shaft may move from the held position even without external force. 6 Optional magnetic brakes are used to enhance holding rigid- ity during output shaft stoppage. Do not use these brakes to brake or stop a rotating output shaft. 7 Equipment in which direct drive actuators are installed should have sufficient rigidity to realize full direct drive actuator per- formance. If the load equipment or frame's mechanical unique vibration is relatively low (200 to 300 Hz or less), resonance could occur in the direct drive actuator and load equipment or frame. Secure the rotary table and main unit installation bolts, and ensure sufficient rigidity without loosening, etc. [Fig. 1] Gain must be adjusted based on load table size, etc. Even when the direct drive actuator is not directly installed, it should be installed on a highly rigid frame. [Fig. 2] AX**75 or less AX*150 and over LF-310KA LF-320KA NEC Tokin (Corp.) NEC Tokin (Corp.) Three phase 10A Three phase 20A Model no. Maker Dial plate fixing Mounting base 8 If sufficient rigidity cannot be attained, machine resonance is suppressed to some degree by installing dummy inertia as close to the actuator as possible. Examples of adding dummy inertia are shown below. When extending the output shaft, the following dimensions apply as a guide to the extended shaft's diameter: AX*006, AX*009, AX*012, AX*018, AX*022, AX*045: 60mm and over, AX*075, AX*150, AX*210, AX*300: 90mm and over, AX*500: 150mm and over. As a reference, dummy inertia is [load inertia] x (0.2 to 1). [Fig. 3] [Fig. 3] Example 1. for dummy inertia installation When coupling with a belt, gears, or spline, or when joining with a key, dummy inertia should be [load inertia] x (0.5 to 2). If speed changes with belts or gears, use load inertia as the actuator output shaft conversion value, and install dummy inertia on the actuator.[Fig. 4] [Fig. 5] Note: Install dummy inertia as large as possible within the actuator's capacity. (Use steel that has a large specific gravity.) [Fig. 4] Example 2. for dummy inertia installation [Fig. 5] Example 3. for dummy inertia installation Dummy inertia Dummy inertia Gear Dummy inertia Ball spline Select gears with as large diameter as possible. [Fig. 1] Installing the actuator [Fig. 2] Mounting the actuator Intro 16 Safety Precautions Labor saving machine Warnings and Precautions Always read this section before starting use. CAUTION Design & Selection 9 Connecting pneumatic brakes 1) The valve for pneumatic brakes is built into the direct drive actuator. Supply 24 VDC power to external power input across pins 1, 2 and pins 3, 4 of the I/O connector (CN3) for valve power. 2) Supply 0.5 MPa clean compressed air to the brake air joint. Do not supply oil with the lubricator, etc. 3) Built-in brakes for the type with brakes enhance holding rigidity when the output shaft is stopped. Do not use these brakes to brake or stop a rotating output shaft. Recommended air circuit for air brakes Air dryer Direct drive actuator integrated Clamp mechanism Air filter 5μm Regulator 0.5MPa SERIAL: MODEL: AX9000GH ABSODEX CKD Corporation MADE IN JAPAN MON. POWER F1 L1 FG U V W BK+ BK- L2 L3 F2 F3 CN2 CN3 CN1 G1 G2 ABSODEX POWER 3200-230 VAC 50/60HZ Direct drive actuator Resolver cable (standard 4m) (motor cable) 200 VAC three phase Noise filter FG Noise filter for motor cable If the cable is longer than 6 m, insert a noise filter on the motor cable. Driver Intro 17 CAUTION Design & Selection Connecting magnetic brakes Recommended circuit for magnetic brakes SERIAL: MODEL: AX9000GH ABSODEX CKD Corporation MADE IN JAPAN MON. POWER F1 L1 FG U V W BK+ BK- L2 L3 F2 F3 CN2 CN3 CN1 G1 G2 ABSODEX POWER 3200-230 VAC 50/60HZ Direct drive actuator (Resolver cable) Noise filter for motor cable Cable set (standard 4m) 200 VAC three phase 24 VDC Protection element (Enclosed with actuator body) Blue lead wire (not polarized) Relay Noise filter FG If the cable is longer than 6 m, insert a noise filter on the motor cable. Driver (motor cable) CN3 (user's preparation) External power 24 VDC Driver BK- BK + (user's preparation) External contact (such as relay) (user's preparation) Surge as countermeasures (such as LED)(blue, approx. 30cm) Electromagnetic brake lead wire (user's preparation) External power 24 VDC CR Protection element Check that relay contact capacity is 10 times or more than the rated current. If less, use a multi-pole relay and use two or more relay contacts serially. Reed life is extended. E le ct ro m ag ne tic b ra ke Enclosed with actuator body CN3 (user's preparation) External power 24 VDC Driver BK- BK + (user's preparation) Relay (4 poles) (user's preparation) Surge as countermeasures (such as LED) (blue, approx. 30cm) Electromagnetic brake lead wire (user's preparation) External power 24 VDC CR Protection element E le ct ro m ag ne tic b ra ke Enclosed with actuator body Relay contact serial connection Operation method 1. Control with NC program (M68, M69) When the "M68" code is executed, BK+ to BK- is not energized (brakes are applied), and when the "M69" code is executed, BK+ to BK- is energized (brakes are released). 2. Control with brake release input (I/O connector, 18-pin) If brake release is input while the brakes are applied, BK+ to BK- will be energized (brakes are released). If magnetic brakes are used frequently (frequently turned on and off), use a solid-state relay (SSR) for the external contact. Recommended model G3NA-D210B DC5-24 (OMRON) Refer to the SSR instruction manual before using. 11 12 When passing a shaft through the hollow hole in the type with magnetic brakes, use a non-magnetic material (SUS303, etc.). If magnetic material (S45C, etc.) is used, the shaft will be magnetized. This could cause iron powder to stick on the device or the peripheral devices to be affected by the magnetic properties. Note that around the magnetic brakes, iron powder, etc., could be attracted by the magneticproperties, or measuring instruments, sensors and other devices could be affected. 1) Do not use magnetic brakes to brake or stop a rotating output shaft. 2) The driver will be damaged if the driver's BK+ and BK- and magnetic brakes are directly connected. 3) When connecting the following inductive load, such as a relay, to the external contact, set the coil rated voltage to 24 VDC and the rated current to 100 mA or less, and provide measures against surge current. 4) When using magnetic brakes, supply 24 VDC power to external power input across pins 1, 2 and pins 3, 4 of the I/O connector (CN3). 10 Intro 18 Safety Precautions Labor saving machine Warnings and Precautions Always read this section before starting use. CAUTION Installation & Adjustment 1 Use the actuator and driver with the same serial number combi- nation. After opening the package, confirm that the actuator, driver, and cable serial numbers match. When using several direct drive actuators together, check that combinations are not installed in reverse. Incorrect operation or faults could result if the actuator and driver combination differs. 2 Connect the enclosed cable between the actuator and driver. Check that excessive force is not applied and that the cable is not damaged. Do not modify the enclosed cable (change the length or material) because this could cause malfunction or faults. 3 Connect the correct power supply. Connecting a nondesignated power supply could cause faults. Wait at least 5 seconds after turning power off before turning it on again. 4 Securely fix the direct drive actuator to the machine, and securely install loads such as the table before adjusting gain. Confirm that no interference occurs and that the state is safe even when flex- ible sections are rotated. 5 Do not tap the output shaft with a hammer, nor assemble it forc- ibly. Failure to observe this would prevent the expected accuracy or functions, and could cause faults. 6 Do not place strong magnetic fields such as rare earth magnets near the actuator. Failure to observe this may cause failures to maintain expected accuracy. 7 The actuator may become hot depending on operating conditions. Provide a cover, etc., so that it will not be touched by accident. CAUTION During Use & Maintenance 1 Do not disassemble the actuator, because this may compromise expected functions and accuracy. Any modification to the resolver could cause critical damage. 2 When testing withstand voltage of the machine or equipment con- taining the direct drive actuator, disconnect the main power cable (L1, L2, L3) to the direct drive actuator driver and check that the voltage is not applied to the driver. Failure to observe this could cause faults. 8 Do not drill holes into the actuator. Contact CKD when machining is required. 9 Do not get on the actuator or flexible parts such the rotary table on the actuator during maintenance, etc. 10 Compatible AX****GS, AX****GH and conventional AX****S, AX****H actuators and drivers cannot be connected. 11 Compatible type (AX****GS, AX****GH) • If the actuator and driver are combined mistakenly after pro- gram input (parameter setting), alarm 3 will be generated. Check the actuator and driver combination. Note: Alarm 3 occurs to prevent malfunction if the actuator and driver combination differ from when the program was in- put. Alarm 3 is reset when the program and parameters are input again. • If operation is started with an incorrect actuator and driver com- bination after the program is input (after parameter setting), malfunctions could occur or equipment could be damaged. • When changing the cable length or type, order the cable sepa- rately. 12 When using a circuit breaker, select one that has higher harmonic measures for inverter use. 13 The position of the output shaft in the actuator dimension drawing does not indicate the actuator's origin. When using it at the output shaft shown in dimension drawings, the origin must be adjusted to the origin offset. 3 If alarm "4" (actuator overload: electronic thermal) is generated, wait for the actuator temperature to drop before restarting. Alarm "4" could occur in the cases below. Remove the cause be- fore resuming use. • Resonance or vibration: Ensure sufficient installation rigidity. • Tact or speed: Increase movement time or stopping time. • Structure that locks the output shaft: Add M68, M69 commands. 4 Actuator coordinates are recognized after power is turned on so check that the output shaft does not move for several seconds after power is turned on. Intro 19 WARRANTY Warranty Items Conditions related to the warranty term and scope are as follows: 1. Term of warranty Warranty term: One year after delivery, where one day's operation shall be within eight hours. If durability is reached within one year, the warranty term shall be terminated at that point. Durability (direct drive actuator) 10,000,000 times for direct drive actuator brakes with air brakes, piston packing and valve. Conditions: room temperature, room humidity, rated voltage, rated pneumatic pressure 2. Scope of warranty If any faults found to be the responsibility of the CKD occur during the above warranty term, the part shall be repaired immediately by CKD free of charge. Note that the following faults are excluded from the warranty term: (1) Faults due to use exceeding conditions and environments set forth in product specifications. (2) Faults caused by careless or incorrect handling, or improper control. (3) Faults caused by factors other than delivered parts. (4) Faults caused by improper product use. (5) Faults due to modifications to the product structure, performance, or specifications by a party other than CKD after the product is delivered, or faults caused by repairs not designated by CKD. (6) When using this product in the user's machine or equipment, damage that is avoided if the user's machine or equipment has functions and structure, etc., considered normal within the industry. (7) Faults caused by matters that could not be predicted with the technology applied when the product was delivered. (8) Faults due to fires, earthquakes, water damage, lightning, other acts of nature, acts of God, pollution, salt damage, gas damage, abnormal voltage, or other external factors. The warranty here refers to the warranty of the actually delivered product, and does not include any damage resulting from a fault in the delivered product. 3. Warranty for exported products (1) Products returned to the CKD factory or to a company or factory designated by CKD shall be repaired. All work and expenses related to the return shall be excluded from compensation. (2) The repaired product shall be returned to a designated place in Japan with domestic packaging specifications. This warranty specifies basic conditions. If warranty details in individual specification drawings or specifications differ from these warranty conditions, specification drawings or specifications shall take priority. Intro 20 MEMO 1 Actuator specifications Speed/max. torque characteristics Descriptions AX2012GAX2006G 6.0 2.0 0.00575 0.3 4.7 0.6 AX2018G 18.0 6.0 0.00910 0.5 0.7 7.5 12.0 4.0 300 1000 40 0.00695 0.4 ±30 ±5 540672 Class F 1500 VAC for one minute 10MΩ and over 500 VDC 0 to 45˚C 20 to 85%RH with no dew condensation -20 to 80˚C 20 to 90%RH with no dew condensation 5.8 0.03 0.03 Maximum output torque Continuous output torque Maximum rotation speed Allowable axial load Allowable moment load Output shaft moment of inertia Allowable load moment of inertia Index accuracy (Note 1) Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage Motor insulation resistance Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Weight Runout of outputshaft Runout of output shaft surface N·m N·m rpm N N·m kg·m2 kg·m2 sec. sec. N·m P/rev kg mm mm (rpm) 350 300 250 200 150 100 50 0 0 15 20105 (N·m) AX2006G AX2012G AX2018G Refer to the safety precautions on Intro 13 to 20 before operating. F F L (Note) Moment load M (N·m) = F (N) x L (m) M : Moment load F : Load L : Distance from center of output shaft *This is characteristics at three phase 200 VAC . M (N·m) = F (N) x (L + 0.02) (m) M : Moment load F : Load L : Distance from output shaft flange surface (Fig. a) (Fig. b) L Note 1: Refer to the "CKD Index Units General Catalog" (CB-019SA) "Technical explanation, Static index precision" for details on the index precision. Direct drive actuator compatible type AX2000G Series Compatible function with free driver, actuator, and cable combinations High-speed rotation (maximum: 300 rpm), compact with small diameter, large hollow diameter (ø30) Max. torque: 6, 12, 18 N·m Available driver: GS type driver 2 A X 2000G A ctuator Model no. Size (max. torque) A Driver typeB Cable change Note 2 D Mounting base Note 3, Note 4 C Driver type Power voltage Note 1 E CE markingF Dowel hole Note 4, Note 5 G Body surface treatment Note 3 H How to order AX2 A Size (max. torque) Symbol Descriptions 006 012 018 6 N·m 12 N·m 18 N·m B Driver type GS GS type driver C Mounting base (cannot be used with dowel holes P2 and P3) Blank B BS Standard (without mounting base) With blackening mounting base Electroless nickel plating surface treatment mounting base Use body surface treatment S together. D Cable change Blank D** DM** Standard (cable length 4 m) Cable length change Flexible cable length change G Dowel hole Blank P1 P2 P3 Standard (without dowel hole) 1 on top 1 on bottom 1 each on both top and bottom H Body surface treatment Blank S Standard (blackening treatment) Electroless nickel plating 018 D08 J1GS BS Note on model no. selection Note 1: Select the driver according to the table below. Driver - power voltage table * Contact CKD when ordering parts individually for maintenance. Note 2: Use the optional flexible cable in applications where the cable is bent repeatedly. Refer to page 3 for the cable dimensions. Note 3: Designate body surface treatment and mounting base surface treatment with (C) and (H). Note 4: "P2" and "P3" cannot be selected if "B" with blackening mounting base or "BS"electroless nickel plating surface treatment mounting base is designated for (C) mounting base. Note 5: Additionally machined sections may not have a treated surface. Model Driver type GS type driver 3 phase 200 to 230 VAC Single phase 100 to 115 VAC AX2006G AX2012G AX2018G Blank Blank Blank J1 J1 J1 E Driver power voltage Refer to the driver - power voltage table on the left. **cable length 02 Blank 06 08 10 15 20 2 m 4 m 6 m 8 m 10 m 15 m 20 m Flexible cable 4 m: DM [Note] Use the noise filter for the motor cable if the cable is longer than 6 m. P1 S Model Model no. of options F CE marking Blank K Standard (CE marking not available) CE marking K AX2000G Series How to order 3 AX2000G Series Cable specifications Cable dimensions Cable min. bending radius Resolver cable Resolver cable 50mm 60mm Standard cable Flexible cable 50mm 60mm Motor cable 100mm 110mm Motor cable 100mm 110mm Resolver cable Motor cable ( 15 ) (20) (22) ( 15 ) 41 (300) L (standard length 4m) 100 48 18 CE marking 41 100 L (standard length 4m) 450 FG line ( 15 ) (22) (20) ( 15 ) Safety precautions Use the noise filter for the motor cable if the cable is longer than 6 m. When connecting the motor cable and driver, check that the cable's mark tubes and driver's indications are correct. Use the optional flexible cable in applications where the cable is bent repeatedly. When using a flexible cable, fix the cable sheath near the actuator connector. When the flexible cable option is selected, flexible cable specifications apply between the driver and actuator connector. Standard cable specifications apply between the actuator and connector. Fix the cable so that it does not move. When connecting the cable, firmly insert the connector to the back. Firmly tighten the connector's set screws and fixing screws. Do not pull the outlet cable of the device. Do not modify the cable by cutting or extending it. Failure to observe this could result in faults or malfunction. 4 AX2000G Series Dimensions A X 2000G A ctuator Dimensions AX2006G Standard cable length 4m Cable position 4-M6 depth 12 (straight) Fixed section Fixed section For dial plate mounting (option base inner diameter) (fixed shaft inner diameter) A B 30.5 (fixed shaft inner diameter) P.C.D.60 80h8 30H8 43 .5 ( 3 0H 8 ra ng e) 4 19.5 28 90h7 Recommended positions for connector holes for motor mounting base 22 35 P.C.D.100 6-M5 depth 10 (straight) Mounting base (option) 95 95 50 30 5H7 depth 8 (option) 4- 7 110 95 90 3. 5 Rotational section ( 5) 150 40 12 .5 1 10 0 45 ˚ Fixed section 6H7 depth 8 (option) Not available if the option base is installed. 40.5 x 21 11 0 AX center B od y ou tle t c ab le le ng th 5 00 m m ( no t f le xi bl e ca bl e) CAUTION : 42 Note: The minimum bending range at the cable lead-out port is 20mm. 0.04 A 0.04 B When using a flexible cable, fix the end of the cable sheath. 5 AX2000G Series Dimensions AX2012G Fixed section Fixed section For dial plate mounting (option base inner diameter) (fixed shaft inner diameter) 30.5 (fixed shaft inner diameter) P.C.D.60 80h8 30H8 43 .5 ( 30 H8 ra ng e) 4 19.5 28 90h7 Cable position Recommended positions for connector holes for motor mounting base 22 35 P.C.D.100 6-M5 depth 10 (straight) Mounting base (option) 95 95 5H7 depth 8 (option) 4- 7 110 11 5 11 0 3. 5 Rotational section ( 5) 150 40 12 .5 1 12 0 45 ˚ 4-M6 depth 12 (straight) 40.5 x 21 11 0 AX center B od y ou tle t c ab le le ng th 5 00 m m ( no t f le xi bl e ca bl e) Standard cable length 4m 42 Note: The minimum bending range at the cable lead-out port is 20mm. Fixed section 0.04 A A 50 B 30 6H7 depth 8 (option) Not available if the option base is installed. 0.04 B CAUTION : When using a flexible cable, fix the end of the cable sheath. 6 AX2000G Series Dimensions A X 2000G A ctuator Dimensions AX2018G For dial plate mounting (option base inner diameter) (fixed shaft inner diameter) 30.5 (fixed shaft inner diameter) P.C.D.60 80h8 30H8 43 .5 ( 30 H8 ra ng e) 4 19.5 28 90h7 Cable position Recommended positions for connector holes for motor mounting base 22 35 P.C.D.100 Fixed section 6-M5 depth 10 (straight) Mounting base (option) 95 95 5H7 depth 8 (option) 4- 7 110 15 0 14 5 3. 5 Rotational section ( 5) 150 40 12 .5 1 15 5 45 ˚ Fixed section 4-M6 depth 12 (straight) 40.5 x 21 11 0 AX center B od y ou tle t c ab le le ng th 5 00 m m ( no t f le xi bl e ca bl e) Standard cable length 4m 42 Fixed section Note: The minimum bending range at the cable lead-out port is 20mm. 0.04 A A 50 B 30 6H7 depth 8 (option) Not available if the option base is installed. 0.04 B CAUTION : When using a flexible cable, fix the end of the cable sheath. 7 Direct drive actuator compatible type AX4000G Series Compatible with large load moment of inertia Compatible function with free driver, actuator, and cable combinations Different options including hollow diameter to facilitate cable wiring and piping. Max. torque: 9, 22, 45, 75 N·m Available driver: GS type driver Actuator specifications Descriptions AX4045GAX4022G 22 7 240 60 0.0206 0.60 (3.00) Note 2 12.3 16.4 AX4009G 9 3 800 40 0.009 0.35(1.75) Note 2 0.8 5.5 — 3700 AX4075G 75 25 140 20000 200 0.1490 5.00 (25.00) Note 2 10.0 36.0 54.0 ±30 ±5 3.5 540672 Class F 1500 VAC for one minute 10MΩ and over 500 VDC 0 to 45˚C 20 to 85%RH with no dew condensation -20 to 80˚C 20 to 90%RH with no dew condensation 0.03 0.05 45 15 80 0.0268 0.90 (5.00) Note 2 15.0 19.3 Maximum output torque Continuous output torque Maximum rotation speed Allowable axial load Allowable moment load Output shaft moment of inertia Allowable load moment of inertia Index accuracy (Note 1) Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage Motor insulation resistance Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Weight Brake set total weight Runout of output shaft Runout of output shaft surface N·m N·m rpm N N·m kg·m2 kg·m2 sec. sec. N·m P/rev kg kg mm mm Electromagnetic brake specifications (option) Descriptions Applicable model AX4022G/AX4045G AX4075G Non-backlash dry non-excitation operation type 24 VDC 45 (reference value) 55 2.30 200 50 (reference value) 250 (reference value) 40 30 1.25 35 50 (reference value) 150 (reference value) 60 Type Rated voltage Power supply wattage Rated current Static friction torque Armature release time (brake on) Armature suction time (brake off) Holding precision Max. cycle rate V W A N·m msec msec min. time/min. Refer to the safety precautions on Intro 13 to 20 before operating. Note 1: Refer to the "CKD Index Units General Catalog" (CB-019SA) "Technical explanation, Static index precision" for details on the index precision. Note 2: In the load conditions up to values in ( ), set parameter 72 (integral gain magnification) to 0.3 (reference). Note 3: Consult with CKD when using continuous rotary operation and parameter 72 (integral gain magnification) together. Note 1: When the output shaft is rotating, rubbing may be generated at the electromagnetic brake's disk and fixing section. Note 2: When moving after brakes are turned OFF, the delay time parameter must be changed based on armature suction time. Note 3: This is a nonbacklash type, but it may be hard to hold a set position if load is applied in the direction of rotation. Note 4: When electromagnetic brakes function, the armature may contact the magnetic brake's fixed section and generate noise. Note 5: Brakes are manually released by alternately screwing screws into manual release taps (three positions). Lightly tighten screws until they stop, then turn them another 90˚. When finished with manual release, remove the three bolts immediately and apply brakes. 8 AX4000G Series How to order A X 4000G A ctuator Model no. Size (max. torque) A Driver typeB Cable change Note 2 D Mounting base Note 3, Note 4, Note 6 C Driver power voltage Note 1 F Dowel hole Note 4, Note 5 H Body surface treatment Note 3 I Brake Note 6 E How to order AX4 A Size (max. torque) Symbol Descriptions 009 022 045 075 9 N·m 22 N·m 45 N·m 75 N·m B Driver type GS GS type driver C Mounting base (cannot be used with dowel holes P2 and P3) Blank B BS Standard (without mounting base) With blackening mounting base Electroless nickel plating, surface treatment mounting base Use with body surface treatment S. D Cable change Blank D** DM** Standard (cable length 4 m) Cable length change Flexible cable length change H Dowel hole Blank P1 P2 P3 Standard (without dowel hole) 1 on top 1 on bottom (2 on the bottom for AX4009G) 1 each on both top and bottom (1 on the top, 2 on the bottom for AX4009G) I Body surface treatment Blank S Rotational section: electroless nickel plating treatment, fixing section: nitriding Standard (rotational section - blackening, fixing section casting surface plane - paint) E Brake Blank EB Standard (without electromagnetic brake) With negative actuation type electromagnetic brake 022 P1DM08 J1EBBSGS S CE marking Note 6 G K Note on model no. selection Note 1: Select the driver according to the table below. Driver - power voltage table * Contact CKD when ordering parts individually for maintenance. Model Driver type GS type driver 3 phases 200 to 230 VAC Single phase 100 to 115 VAC AX4009G AX4022G AX4045G AX4075G Blank Blank Blank Blank J1 J1 J1 F Driver power voltage Refer to the driver - power voltage table on the left. **cable length 02 Blank 06 08 10 15 20 2 m 4 m 6 m 8 m 10 m 15 m 20 m Flexible cable 4 m: DM Model Model no. of options G CE marking Blank K Standard (CE marking not available) CE marking AX4009G AX4022G AX4045G AX4075G Mounting base (-B) Mounting base (-BS) Brake (-EB) CE marking (-K) X X X X Option table [Note] Use the noise filter for the motor cable if the cable is longer than 6 m. Note 2: Use the optional flexible cable in applications where the cable is bent repeatedly. Refer to page 9 for the cable dimensions. Note 3: Designate body surface treatment and mounting base surface treatment with (C) and (I). Note 4: "P2" and "P3" cannot be selected if "B" with blackening mounting base or "BS" electroless nickel plating surface treatment mounting base is designated for (C) mounting base. Note 5: Additionally machined sections may not have a treated surface. Note 6: Refer to the Option Table below and select required options. 9 AX4000G Series Speed/max. torque characteristics Cable specifications Cable dimensions Cable min. bending radius Resolver cable Motor cable 50mm 60mm Standard cable Flexible cable 100mm 110mm Cable min. bending radius Resolver cable Motor cable 50mm 60mm Standard cable Flexible cable 90mm 90mm Resolver cable Motor cable 50mm 60mm 90mm 90mm Resolver cable Motor cable ( 15 ) (20) (22) ( 15 ) 41 (300) L (standard length 4m) 100 48 18 Cable dimensions Resolver cable Motor cable 41 L (standard length 4m) 100 48 18 (18) ( 24 ) CE marking 41 100 L (standard length 4m) 450 FG line (18) ( 24 ) (rpm) 250 200 150 100 50 0 0 5040 (N·m) AX4009GS AX4022GS AX4045GS *This is characteristics at three phase 200 VAC . *This is characteristics at three phase 200 VAC . 302010 AX4009GS, AX4022GS, AX4045GS AX4022G, AX4045G, AX4075G AX4009G (rpm) 250 200 150 100 50 0 0 8060 (N·m) AX4075GS 4020 AX4075GS 10 A X 4000G A ctuator Safety precautions Refer to the safety precautions on Intro 13 to 20 before operating. F F L (Note) Moment load M (N·m) = F (N) x L (m) M: Moment load F: Load L: Distance from center of output shaft M (N·m) = F (N) x (L + 0.02) (m) M: Moment load F: Load L: Distance from output shaft flange surface (Fig. a) (Fig. b) L Use the noise filter for the motor cable if the cable is longer than 6 m. When connecting the motor cable and driver, check that the cable's mark tubes and driver's indications are correct. Use the optional flexible cable in applications where the cable is bent repeatedly. When using a flexible cable, fix the cable sheath near the actuator connector. When connecting the cable, firmly insert the connector to the back. Firmly tighten the connector's set screws and fixing screws. Do not modify the cable by cutting or extending it. Failure to observe this could result in faults or malfunction. When the flexible cable option is selected, flexible cable specifications apply between the driver and actuator connector. Standard cable specifications apply between the actuator and connector. Fix the cable so that it does not move. (Only AX4009G) Do not pull the outlet cable of the device. (Only AX4009G) AX4000G Series Safety precautions 11 AX4000G Series Dimensions AX4009G 40 .5 x t2 1 11035 50 (Note) Min. bending range of outlet cable is 20 mm. Note) Do not remove. The noise resistance could drop. 146±0.03 12 0± 0. 03(Note) When using a flexible cable, fix the end of the cable sheath. Standard cable length 4 m 2- 6H7 (Option) 4- 7 5H7 depth 7 (Option) Body outlet cable length 400 mm (Note) This is not a flexible cable. 6. 5 ( 5) 18 4550 10 170 42 42.5 30 1 9.5 85 14 0 16 0 160 140 150h7 168 A A0.06 (Option: Dowel hole dimensions) (O pti on : D ow el ho le dim en sio ns ) 6-M5 depth 10 (straight) For dial plate mounting Fixed section Rotational section (including hollow section) 80 P.C.D.160 12 AX4000G Series Dimensions A X 4000G A ctuator Dimensions AX4022G AX4022G-EB With electromagnetic brake Refer to the left drawing for other options. Recommended value for lead wire relief dimensions 4-M6 depth 12 (straight) (Screw valid length 9) For dial plate mounting Rotational section (including hollow section) 170 180±2 140h7 100h7 5 P.C.D.160 ( 9. 5) 95 28 .5 4-M6 depth 12 (straight) (Screw valid length 9) For dial plate mounting 4-M6 depth 12 (straight) Rotational section (including hollow section) P.C .D . 1 60 170 180±2 140h7 100h7 11 9. 5 5 70 P.C.D.160 ( 9. 5) 95 28 .5 Electromagnetic brake lead wire 300 from outlet 25 5˚ 3-M5 (straight) Electromagnetic brake for manual release 45˚ 5˚ 140 R8 45 .2 10 Electromagnetic brake (protection element attached) 10 9. 5 C10 20 0 15 0 6H7 depth 8 (option) 4-M6 depth 12 (straight) For option electromagnetic brake mounting P.C.D.54 45 ˚ 150 200 45 CAUTION: When using flexible cable, fix the end of cable sheath. 24 Standard cable length 4m 80 C ab le b en di ng r an ge (C ab le b en di ng ra ng e d ow nw ar d is 6 0. ) 24 Standard cable length 4m 65 44 4- 7 Mounting base (option) 12 4-M6 depth 12 (straight) P.C.D. 160 P.C.D.125 3-M6 depth 12 (straight) For option electromagnetic brake mounting 6H7 depth 8 (option) Not available if the option base is installed. 88 63 63 32 32 11 5 ( 10 )20.545˚ 0.06 A 0.06 B A B 80 80 P.C.D. 122 37.5˚ 13 AX4000G Series Dimensions AX4045G AX4045G-EB With electromagnetic brake Refer to the left drawing for other options. Recommended value for lead wire relief dimensions 4-M6 depth 12 (straight) (Screw valid length 9) For dial plate mounting 4-M6 depth 12 (straight) P.C.D. 160 180±2 140h7 P.C.D.160 ( 9. 5) 28 .5 4-M6 depth 12 (straight) (Screw valid length 9) For dial plate mounting 4-M6 depth 12 (straight) P.C .D . 1 60 180±2 140h7 P.C.D.160 ( 9. 5) 28 .5 Electromagnetic brake lead wire 300 from outlet5˚ 3-M5 (straight) Electromagnetic brake for manual release 45˚ 5˚ 140 R8 45 .2 10 Electromagnetic brake (protection element attached) C10 20 0 15 0 6H7 depth 8 (option) 4-M6 depth 12 (straight) For option electromagnetic brake mounting P.C.D.54 45 ˚ 150 200 6H7 depth 8 (option) Not available if the option base is installed. 3-M6 depth 12 (straight) For option electromagnetic brake mounting P.C.D.125 Rotational section (including hollow section) 170 100h7 13 9. 5 5 70 11 5 25 11 5 5 100h7 170 Rotational section (including hollow section) 12 9. 5 CAUTION: When using flexible cable, fix the end of cable sheath. 24 80 C ab le b en di ng r an ge (C ab le b en di ng r an ge d ow nw ar d is 6 0. ) 24 Standard cable length 4mStandard cable length 4m 45 44 65 12 88 4- 7 Mounting base (option) 83 83 32 32 ( 10 )20.545˚ 11 5 0.06 A A B 0.06 B 80 80 37.5˚P.C.D. 122 14 AX4000G Series Dimensions A X 4000G A ctuator Dimensions AX4075G AX4075G-EB With electromagnetic brake Refer to the left drawing for other options. P.C.D. 255 Rotational section (including hollow section) 280±3 ( 12 .5 ) 270 160h7 220h7 36 .5 12 .5 12 0 4-M10 depth 20 (straight) 6-M8 depth 16 (straight) For dial plate mounting P.C.D. 255 Rotational section (including hollow section) 280±3 ( 12 .5 ) 270 160h7 220h7 36 .5 Electromagnetic brake lead wire 300 from outlet 12 .5 12 0 3-M8 (straight) Electromagnetic brake for manual release 4-M10 depth 20 (straight) P.C.D. 2 60 118 58 15 8 Electromagnetic brake (protection element attached) 29 81 .5 6-M8 depth 16 (straight) For dial plate mounting 24 0 28 0 240 280 P.C.D.100 8H7 depth 10 (option) 85 C15 4- 12 Mounting base (option) 14 5 P.C.D.260 10H7 depth 12 (option) Not available if the option base is installed. 3-M8 depth 16 (straight) For option electromagnetic brake mounting 45˚ CAUTION: When using flexible cable, fix the end of cable sheath. 24 80 C ab le b en di ng ra ng e (C ab le be nd ing r an ge d ow nw ar d is 60 .) 24 88 15 P.C.D.190 79 79 4-M8 depth 16 (straight) For option electromagnetic brake mounting 41 41 20.5 45˚ 10˚ 16 3. 5 ( 10 ) 0.06 A 127.5 A B 13 0 0.06 B Standard cable length 4m Standard cable length 4m 10˚ P.C.D. 181 15 Actuator specifications Descriptions Note 1: Refer to the "CKD Index Units General Catalog" (CB-019SA) "Technical explanation, Static index precision" for details on the index precision. Note 2: It is the large moment of inertia setting as default. AX4300GAX4150G 150 50 300 0.2120 75.00 (Note 2) 44.0 63.0 100 10.0 AX4500G 500 160 70 500 0.7210 300.00 (Note 2) 15.0 115.0 - 300 100 20000 400 0.3260 180.00 (Note 2) ±30 ±5 540672 Class F 1500 VAC for one minute 10MΩ and over 500 VDC 0 to 45˚C 20 to 85%RH with no dew condensation -20 to 80˚C 20 to 90%RH with no dew condensation 66.0 86.0 0.03 0.05 Maximum output torque Continuous output torque Maximum rotation speed Allowable axial load Allowable moment load Output shaft moment of inertia Allowable load moment of inertia Index accuracy (Note 1) Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage Motor insulation resistance Working ambient temperature range Working ambient humidity range Storage ambient temperature range Storage ambient humidity range Weight Brake set total weight Runout of output shaft Runout of output shaft surface N·m N·m rpm N N·m kg·m2 kg·m2 sec. sec. N·m P/rev kg kg mm mm Electromagnetic brake specifications (option) Descriptions Applicable model AX4150G/AX4300G Non-backlash dry non-excitation operation type 24 VDC 55 2.30 200 50 (reference value) 250 (reference value) 45 (reference value) 40 Type Rated voltage Power supply wattage Rated current Static friction torque Armature release time (brake on) Armature suction time (brake off) Holding precision Max. cycle rate V W A N·m msec msec min. time/min. Refer to the safety precautions on Intro 13 to 20 before operating. Note 1: When the output shaft is rotating, rubbing may be generated at the electromagnetic brake's disk and fixing section. Note 2: When moving after brakes are turned OFF, the delay time parameter must be changed based on armature suction time. Note 3: This is a nonbacklash type, but it may be hard to hold a set position if load is applied in the direction of rotation. Note 4: When electromagnetic brakes function, the armature may contact the magnetic brake's fixed section and generate noise. Note 5: Brakes are manually released by alternately screwing screws into manual release taps (three positions). Lightly tighten screws until they stop, then turn them another 90˚. When finished with manual release, remove the three bolts immediately and apply brakes. Direct drive actuator compatible type AX4000G Series Compatible with large load moment of inertia Compatible functions with free driver, actuator and cable combination. Different options including hollow diameter to facilitate cable wiring and piping. Max. torque: 150, 300, 500N·m Available driver: GH type driver 16 AX4000G Series How to order A X 4000G Model no. Model Model no. of optionsSize (max. torque) A Driver typeB Cable change Note 2 D Mounting base Note 3, Note 4 C Dowel hole Note 4, Note 6 G Brake Note 5 E How to order AX4 A Size (max. torque) Symbol Descriptions 150 300 500 150 N·m 300 N·m 500 N·m B Driver type GH With GH type driver C Mounting base (cannot be used with dowel holes P2 and P3) Blank B BS Standard (without mounting base) With blackening mounting base Electroless nickel plating, surface treatment mounting base Use with body surface treatment S. D Cable change Blank D** DM** Standard (cable length 4 m) Cable length change Flexible cable length change Option table Electromagnetic brake (-EB) E Brake Blank EB Standard (without electromagnetic brake) With negative actuation type electromagnetic brake 300 DM08 EBBSGH Body surface treatment Note 3 H P1 S Note on model no. selection Note 1: Select the driver according to the table below. Driver - power voltage table * Contact CKD when ordering parts individually for maintenance. Note 6: Additionally machined sections may not have a treated surface. Model Driver type GH type driver 3 phases 200 to 230 VAC AX4150G AX4300G AX4500G Blank Blank Blank **cable length 02 Blank 06 08 10 15 20 2 m 4 m 6 m 8 m 10 m 15 m 20 m Flexible cable 4 m: DM AX4150G AX4300G AX4500G G Dowel hole Blank P1 P2 P3 Standard (without dowel hole) 1 on top 1 on bottom 1 each on both top and bottom H Body surface treatment Blank S Standard (rotational section - blackening, fixing section casting surface plane - paint) Rotational section: electroless nickel plating treatment, fixing section: nitriding F CE marking Blank K Standard (CE marking not available) CE marking K CE markingF [Note] Use the noise filter for the motor cable if the cable is longer than 6 m. Note 2: Use the optional flexible cable in applications where the cable is bent repeatedly. Refer to page 17 for the cable dimensions. Note 3: Designate body surface treatment and mounting base surface treatment with (C) and (H). Note 4: "P2" and "P3" cannot be selected if "B" with blackening mounting base or "BS"electroless nickel plating surface treatment mounting base is designated for (C) mounting base. Note 5: Refer to the Option Table below and select required options. A ctuator 17 AX4000G Series Speed/max. torque characteristics Cable specifications Safety precautions F F L (Note) Moment load M (N·m) = F (N) x L (m) M : Moment load F : Load L : Distance from center of output shaft M (N·m) = F (N) x (L + 0.02) (m) M : Moment load F : Load L : Distance from output shaft flange surface (Fig. a) (Fig. b) L Cable dimensions Cable min. bending radius Resolver cable Resolver cable 50mm 60mm Standard cable Flexible cable 50mm 60mm Motor cable 100mm 110mm Motor cable 100mm 110mm Resolver cable Motor cable ( 15 ) (20) (22) ( 15 ) 41 (300) L (standard length 4m) 100 48 18 CE marking 41 100 L (standard length 4m) 450 FG line ( 15 ) (22) (20) ( 15 ) Use the noise filter for the motor cable if the cable is longer than 6 m. When connecting the motor cable and driver, check that the cable's mark tubes and driver's indications are correct. Use the optional flexible cable in applications where the cable is bent repeatedly. When using a flexible cable, fix the cable sheath near the actuator connector. When connecting the cable, firmly insert the connector to the back. Firmly tighten the connector's set screws and fixing screws. Do not modify the cable by cutting or extending it. Failure to observe this could result in faults or malfunction. (rpm) 120 100 80 60 40 20 0 0 400 (N·m) AX4150GH AX4300GH 120 100 80 60 40 20 0 300200100 AX4150GH, AX4300GH (rpm) 0 600100 200 300 400 500 (N·m) AX4500GH AX4500GH *This is characteristics at three phase 200 VAC . *This is characteristics at three phase 200 VAC . 18 AX4000G Series Dimensions A X 4000G A ctuator Dimensions AX4150G AX4150G-EB With electromagnetic brake Refer to the left drawing for other options. 0.06 A 0.06 B A B P.C.D.255 Rotational section (including hollow section) 280±3 ( 12 .5 ) 270 160h7 220h7 36 .5 12 .5 4-M10 depth 20 (straight) 6-M8 depth 16 (straight) For dial plate mounting P.C.D.255 Rotational section (including hollow section) 280±3 ( 12 .5 ) 270 160h7 220h7 36 .5 Electromagnetic brake lead wire 300 from outlet 3-M8 (straight) Electromagnetic brake for manual release 4-M10 depth 20 (straight) P.C.D.260 118 58 Electromagnetic brake (protection element attached)29 81 .5 6-M8 depth 16 (straight) For dial plate mounting 24 0 28 0 240 280 P.C.D.100 8H7 depth 10 (option) 127.5 85 C15 4- 12 Mounting base (option) P.C.D.260 13 0 10H7 depth 12 (option) Not available if the option base is installed. 3-M8 depth 16 (straight) For option electromagnetic brake mounting 15 P.C.D.190 4-M8 depth 16 (straight) For option electromagnetic brake mounting 41 41 10˚ 10 4 14 5 10 4 14 5 12 .5 18 3 CAUTION : When using a flexible cable, fix the end of the cable sheath. Standard cable length 4 m 47.5 16 8 6.5 116 26 ( 11 ) 17 0 80 C ab le b en di ng ra ng e (T he b en din g r an ge d ow nw ar d is 60 .) 45˚ 45˚10˚ P.C.D.181 19 AX4000G Series Dimensions AX4300G AX4300G-EB With electromagnetic brake Refer to the left drawing for other options. 0.06 A 0.06 B A B ( 15 .5 ) 36 .5 23 1 20 0 220h7 160h7 85 272 15 .5 288±3 Rotational section (including hollow section) P.C.D.265 6-M12 depth 24 (straight) 13 0 10H7 depth 12 (Option) 6-M10 depth 20 (straight) For dial plate mounting 29 5 P.C.D.255 250 4- 14 Mounting base (Option) C15 295 25 0 Standard cable length 4 m 10H7 depth 12 (option) Not available if the option base is installed. 20 P.C.D.100 4-M8 depth 16 (straight) Option for electromagnetic brake mounting 3-M8 depth 16 (straight) Option for electromagnetic brake mounting 15 9 41 116 ( 15 .5 ) 36 .5 20 0 220h7 160h7 272 288±3 Rotational section (including hollow section) P.C.D.265 6-M12 depth 24 (straight) 6-M10 depth 20 (straight) For dial plate mounting P.C.D.255 41 15 9 118 58 29 81 .5 CAUTION : When using a flexible cable, fix the end of the cable sheath. 26 6.5 47.5 ( 11 ) 16 8 80 Ca bl e be nd in g ra ng e (T he b en di ng ra ng e do wn wa rd is 6 0. ) Electromagnetic brake lead wire 300 from outlet 10˚ 24 4 15 .5 30˚ 30˚ 45˚ 127.5 P.C.D. 190 3-M8 (straight) Electromagnetic brake for manual release 10˚ P.C.D.181 20 AX4000G Series Dimensions A X 4000G A ctuator Dimensions AX4500G 0.06 A 0.06 B A B 300±3 P.C.D.255 15 .5 282 160h7 33 5 ( 15 .5 ) P.C.D. 265 10H7 depth 12 (Option) 85 220h7 6-M12 depth 24 (straight) 36 6 36 .5 Fixed section Rotational section (including hollow section) 6-M10 depth 20 (straight) For dial plate mounting 127.5 25 0 250 Mounting base (Option) 29 5 C15 295 4- 14 20 13 0 10H7 depth 12 (option) Not available if the option base is installed. 41 29 4 6.5 116 26 ( 11 ) 30˚ 17 4 CAUTION : When using a flexible cable, fix the end of the cable sheath. Standard cable length 4 m 47.5 80 Ca bl e be nd in g ra ng e (T he b en di ng ra ng e d ow nw ar d is 60 .) 21 Refer to the safety precautions on Intro 13 to 20 before operating. Precise specifications (such as runout of output shaft and index accuracy) Max. torque: 22/45/75/150/210N·m AX1000 Series actuator Direct drive actuator Actuator specifications Speed/max. torque characteristics Descriptions (rpm) 120 100 80 60 40 20 0 0 100 200 (N·m) AX1022 AX1045 AX1075 AX1150 AX1210 AX1210AX1150AX1075AX1045AX1022 22 7 19 0.00505 0.6 8.9 100 (Note 2) 600 1000 2.0 45 15 38 0.00790 0.9 12.0 75 25 70 0.03660 4.0 ±15 ±5 540672 Class F 1500