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SMB-42-2-E INSTRUCTION MANUAL Applicable to CC-Link Ver. 1.10 Serial transmission slave station adaptor for Absodex driver (for H-type and S-type) AX-OPX-7G ● Please read this instruction manual carefully before using this product, particularly the section describing safety. ● Retain this instruction manual with the product for further consultation whenever necessary. 2nd To safely operate this product: Thoroughly read the following description before starting the operation. When designing and manufacturing a system using the Absodex, it is absolutely necessary to check the safety of the mechanical and electrically controlled mechanisms of the system in order to ensure the manufacture of the safe system. To safely operate CKD’s product, it is important to correctly select, operate, handle, and maintain the product. Always strictly observe the warnings and cautions to maintain the safety of the product. This denotes hazards which could result in damage to the Absodex and its peripheral units, if not avoided. Failure to follow the instructions stated in CAUTION may also lead to a serious accident under certain circumstances. The precautionary instructions must be considered as important and observed strictly all the time. If the station No. of the serial transmission slave station is set incorrectly, this may cause the system to malfunction unexpectedly. Before starting operation, make sure that the station Nos. are set correctly. If any electrical wiring connection part (electrically live part) is touched, this may cause an electrical shock. Always turn OFF the power completely before starting the wiring work. Additionally, do not touch any electrically live part by wet hand. Before operating the serial transmission slave station, always thoroughly read the instruction manual (user’s manual) for the communication system to fully understand its contents. This product is designed to be operated only at DC 24V. Always strictly observe the specified power voltage. ! CAUTION : ! CAUTION : Jan.22.2002 INDEX Applicable to CC-Link Ver. 1.10 Serial transmission slave station adaptor for Absodex driver (H-type and S-type) AX-OPX-7G Instruction manual No. SMB-42-2-E 1.INTRODUCTION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・1 1.1 System configuration ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・2 2.PRODUCT SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3 2.1 Product model No. ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3 2.2 Contents of product package ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3 2.3 Product specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3 2.4 Communication specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・4 2.5 Input and output signal assignments ・・・・・・・・・・・・・・・・・・・・・・・・・6 3.DIMENSIONED OUTSIDE DRAWING ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・7 4.SETTINGS AND INDICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・8 4.1 Switch settings ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・8 4.2 LED indications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10 5.WIRING・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・11 5.1 Terminal names and functions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・11 5.2 Connecting the power cable ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 12 5.3 Connecting the communication cable ・・・・・・・・・・・・・・・・・・・・・・ 13 5.4 Connecting the pulse row input cable ・・・・・・・・・・・・・・・・・・・・・・ 14 6.MAINTENANCE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 15 6.1 Mounting this product (slave station) ・・・・・・・・・・・・・・・・・・・・・・・ 15 6.2 Removing this product (slave station) ・・・・・・・・・・・・・・・・・・・・・・ 15 6.3 Faults and remedies of slave station (Troubleshooting) ・・・・・・・・・・・・・・・・・・・・ 16 7.CAUTIONS (SUPPLEMENTAL DESCRIPTION) ・・・・・・・・・・・・・・・・・ 19 7.1 Emergency stop input ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 19 7.2 Screws and tightening torque values ・・・・・・・・・・・・・・・・・・・・・・・・ 20 7.3 Other cautions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 20 [SMB-42-2-E] ―1― INTRODUCTION 1 1. INTRODUCTION Thank you for purchasing of CKD’s product. This product is an adaptor that enables connection of the Absodex driver to the CC-Link *, an open field network specified by CC-Link Partner Association (CLPA). Before operating this product, strictly observe the specifications and cautions shown below. If the product is operated incorrectly, the product may malfunction, causing an accident. After reading this instruction manual, store it in a safe place where all concerned personnel can refer to it immediately. About CC-Link This CC-Link, an open field network for FA, is a system that can control the input and output devices (sensors and valves, etc.), and the intelligent devices (high-speed counters and inverters, etc.) without consideration of the wiring. If the customer has any question about the CC-Link system, contact the following address and home page. CC-Link Partner Association (Chusanren Building), 12-13, 3 Chome, Shirakabe, Higashi Ku, Nagoya City, 461-0011 Japan Phone: +81-(052)-936-6050 Facsimile: +81-(052)-936-6005 Home page address: http://www.cc-link.org E-mail address: cc-link@post0.mind.ne.jp [SMB-42-2-E] ―2― INTRODUCTION 1 1.1 System configuration This system basically consists of a PLC, master station, an Absodex driver (H- or S-type), and peripheral devices. (The following shows an example of the system with Mitsubishi Electric’s PLC.) ・Basic system configuration Master station Station that controls the remote I/O station, remote device station, and local station. Remote I/O station Remote station that handles only the ON/OFF data. Remote device station Remote station that handles the ON/OFF data and numeric value data. Local station Station that has the CPU and communicates with the master station and other local station. Intelligent device station Station that performs the transient transmission (including the local station). PLC model Master station model AnN/AnA/AnU CPU AJ61BT11 AnS/A2US/ CPU A1SJ61BT11 QnA CPU AJ61QBT11 Q2AS CPU A1SJ61QBT11 Q02/Q02H/Q06H/Q12H/Q25H QJ61BT11 Others Master station applicable to CC-Link Master station PLC Remote I/O station Remote device station Manifold solenoid valve (Remote I/O station) Absodex driver (Remote I/O station) CC-Link system Local station PLC [SMB-42-2-E] ―3― PRODUCT SPECIFICATIONS 2 2. PRODUCT SPECIFICATIONS 2.1 Product model No. Check that the model No. indicated on the product is matched with that you have ordered. 2.2 Contents of product package When unpacking the product, check that the following units and devices are included in the product package. 2.3 Product specifications This product must be operated within its specifications. Name Q’ty 1 Serial transmission slave station adaptor main unit 1 2 BLZ 5.08/5FAU (Communication connector) 1 3 BL 3.5/2F (AX power and slave station power connectors) 2 4 Short-circuit connector 1 5 Pulse row input cable (Optional) 1 Item Specifications Power voltage (slave station side) DC21.6V~26.4V (DC24V ±10%) Consumption current (slave station side) 100 mA or less Power voltage (AX side) ※ DC22.8V~26.4V(DC24V +10%,-5%) Consumption current (AX side) ※ 450 mA or less Ambient temperature 5~50℃ Ambient humidity 30 – 85%RH (No condensation allowed.) Operating atmosphere Corrosive gas shall not exist. Communication object Applicable to CC-Link Ver. 1.10 Transmission rate 156k/625k/2.5M/5M/10M bps. (Selected with the switch) Number of input points 16 points Number of output points 14 points Output insulation method Photo-coupler insulation Maximum loadcurrent 40 mA/ 1 points Residual voltage 1 V or less Input current 5 mA or less Fuse 24V, 1A (Fuse cannot be replaced.) Operation indication LED (Slave station power and communication status only) Number of occupied stations 1 station ※ AX side: This shows the Absodex driver side. Option Symbol Contents No marking No option D02 Pulse row input cable is supplied with the product. AX-OPX-7G- イ [SMB-42-2-E] ―4― PRODUCT SPECIFICATIONS 2 2.4 Communication specifications Item Specifications Transmission rate 156k/625k/2.5M/5M/10M bps. (Selectable) Maximum transmission distance (Total transmission distance) This distance may vary depending on the transmission rate, connection cable, and system configuration. (See the following description.) Communication method Poling method Synchronization method Frame synchronization method Coding method NRZI method Transmission line method Bus (RS485) Transmission format Applicable to HDLC Error control method CRC (X16 + X12 + X5 + 1) Connection cable Shielded twist-pair cable (CC-Link special cable) ・Maximum transmission distance ●System configuration including local and intelligent device stations CC-Link special cable (KURAMO DENKO: FANC-SB, etc.) CC-Link special high performance cable (KURAMO DENKO: FANC-SBH, etc.) BRATE (Transmission rate) ①※ ②※ ③ ① ※ ②※ ③ 1.0 m or more 100m or less 1.0m or more 80m or less 0.6m or more 80m or less 0.7m or more 2m or more 50m or less 4 (10Mbps) 0.3m or more 50m or less - - - 0.6m or more 150m or less 0.6m or more 150m or less 3 (5Mbps) 0.3m or more 110m or less 0.3m or more 110m or less 2 (2.5Mbps) 200m or less 200m or less 1 (625kbps) 600m or less 600m or less 0 (156kbps) 0.3m or more 2m or more 1200m or less 0.3m or more 2m or more 1200m or less ※ The conditions ① show the cable length between remote I/O stations or that between remote device stations. The conditions ② apply to the cable length if at least one connected station is the master station, local station, or intelligent device station. Local station Intelligent device station Local station Intelligent device station Master station Local station Intelligent device station Remote I/O station Remote device station Remote I/O station Remote device station Remote I/O station Remote device station … … ② ② ② ① ① ③Maximum transmission distance [SMB-42-2-E] ―5― PRODUCT SPECIFICATIONS 2 ●System configuration including only remote I/O and remote device stations CC-Link special high performance cable (KURAMO DENKO: FANC-SB, etc.) CC-Link special high performance cable (Kuramo Denko: FANC-SBH, etc.) BRATE (Transmission rate) Total number of remote stations ① ② ② 1.0 m or more 100 m or less 100 m or less 0.7 m or more 80 m or less 100 m or less 0.6 m or more 80 m or less 30 m or less 0.4 m or more 50 m or less 30 m or less 64 units or less 0.3 m or more 50 m or less 20 m or less 0.4 m or more 50 m or less 100 m or less 48 units or less 0.3 m or more 50 m or less 80 m or less 4 (10Mbps) 32 units or less 0.3 m or more 50 m or less 100 m or less 0.6 m or more 150 m or less 160 m or less 3 (5Mbps) 0.3 m or more 110 m or less 160 m or less 2 (2.5Mbps) 200 m or less 400 m or less 1 (625kbps) 600 m or less 900 m or less 0 (156kbps) 64 units or less 0.3 m or more 1200 m or less 1200 m or less The transmission distance may vary depending on the transmission rate and communication cable to be used. Check the transmission distance while referring to the instruction manual for the device to be used. The number of connection stations (remote stations) may vary depending on the conditions, such as the number of occupied stations and the transmission distance. Check the number of connection stations while referring to the instruction manual for the device to be used. Do not mix the CC-Link special cable and CC-Link special high performance cable in the same system. ! CAUTION : Remote I/O station Remote device station Remote I/O station Remote device station Master station Remote I/O station Remote device station Remote I/O station Remote device station Remote I/O station Remote device station … … ① 1.0 m or more ① ① ②Maximum transmission distance [SMB-42-2-E] ―6― PRODUCT SPECIFICATIONS 2 2.5 Input and output signal assignments The M code outputs (Bit 6) and (Bit 7) of the AX driver cannot be used. Bit AXI/O connector (CN3)PinNo. Name of slave station input signal (AX output → Slave station input) Bit AXI/O connector (CN3) PinNo. Name of slave station output signal (Slave station output → AX input) 0 33 M code output (Bit 0) 0 5 Program No. selection input (Bit 0) 1 34 M code output (Bit 1) 1 6 Program No. selection input (Bit 1) 2 35 M code output (Bit 2) 2 7 Program No. selection input (Bit 2) 3 36 M code output (Bit 3) 3 8 Program No. selection input (Bit 3) 4 37 M code output (Bit 4) 4 9 Program No. selection input (Bit 4)/ Program No. setting input second digit 5 38 M code output (Bit 5) 5 10 Program No. setting input first digit 6 41 In-position output 6 11 Reset input 7 42 Positioning completion output 7 12 Home return instruction input 8 43 Start input stand by output 8 13 Start input 9 44 Alarm output 1 9 14 Program stop input A 45 Alarm output 2 A 15 Continuous rotation stop input B 46 Output 1 during indexing B 16 Answer input C 47 Output 2during indexing C 17 Emergency stop input D 48 Timing output D 18 Brake release input E 49 Output for segment position strobe E Not used. F 50 M code strobe output F Not used. ! CAUTION : [SMB-42-2-E] ―7― DIMENSIONED OUTSIDE DRAWING 3 3. DIMENSIONED OUTSIDE DRAWING No. Part name Function 1 Cover This cover protects the setting switch. 2 Setting switch These switches are used to set the slave station No., transmission rate, and output if the communication error occurs. 3 Short-circuit connector This connector is needed to activate the emergency stop input from the slave station. (This connector has been mounted at shipment.) 4 Monitor lamp The LEDs show the statuses of the slave station main unit and network. 5 Slave station power terminal The slave station power (24V) is connected to this terminal. 6 AX power terminal The power (24V) for the Absodex driver I/O is connected to this terminal. 7 Communication connector This connector is used to connect the network communication cable. 8 Slave station fixing screw These screws are used to secure the slave station to the Absodex driver. 9 Pulse row input cable (Optional) This cable is used to drive the product by the pulse row or input the emergency stop signal from the outside. 10 Nameplate This nameplate shows the model No. 8 8 5 7 6 3 4 65 1 10 2 63 25 70 0 V 2 4 V A X 電 源 RATE END C HC H END RATE 5 8 8 5 0 1 2 9 7 6 4 3 9 7 6 E R R L S D P W D B R U N L R D D G D A F G S L D 9 83以下 S T N O . 1 × 10 × BB S T N O .× 10 × 1 Inside of cover 83 or less A X po w er 0v 24 v [SMB-42-2-E] ―8― SETTINGS AND INDICATIONS 4 4. SETTINGS AND INDICATIONS 4.1Switch settings The station No., transmission rate, and output if the communication error occurs are set using the switches. ※Output mode settings (SW4) SW4 is used to make the output data setting if the communication error occurs and the terminal station setting if it is connected to the farthestend from the master station. Symbol Switch name Setting contents SW1 ST No. x 10 (Station No. setting) The slave station No. is set in a range of 1 to 64. SW1 is used to set the 2nd digit of the station No. SW2 ST No. x 10 (Station No. setting) The slave station No. is set in a range of 1 to 64. SW2 is used to set the 1st digit of the station No. B RATE setting Transmission rate 0 156k bps 1 625k bps 2 2.5M bps 3 5M bps SW3 B RATE (Transmission rate setting) The transmission rate between the slave station and master station is set in a range of 0 to 4. 4 10M bps SW4 No.1 CH (Output mode setting) This switch is used to select whether the output status is held (H) or cleared (C) if the communication error occurs. SW4 No.2 END (Terminal station setting) This switch is turned ON if this slave station is connected to the farthest end from the master station. ・This slave station is operated with the station No. and transmission rate settings at power ON. 1 ON↑ 4 32 1 0 9 8 7 6 6 78 9 0 1 2 3 4 4 32 1 0 9 8 7 6 2 5 5 5 SW1 ST No.×10 SW2 ST No.×1 SW3 B RATE SW4SwitchNo.1 SwitchNo.2 ※ No. Setting contents Switch status OFF ON 1 The output status if the communication error occurs (faulty communication line or time-over, etc.) is set. Clear Hold 2 Terminal station setting (See the following description.)) Intermediate station Terminal station C H END2 1 ↑ N O Example) Hold (ON) Intermediate station (OFF) [SMB-42-2-E] ―9― SETTINGS AND INDICATIONS 4 ※ Terminal station settings In this product, a 110Ω-terminating resistor is built into a position between the communication lines DA and DB. As the above SW4 No.2 switch is turned ON, this product can be used as the terminal station without connecting of the terminating resistor to the terminal block. If the CC-Link special cable (CC-Link special high performance cable (KURAMO DENKO, FANC-SBH, etc.) needing a terminating resistance value other than 110Ω or the terminating resistor connection method is different with the T-branch connection used when this product is used as the terminal station, turn OFF the terminal station setting switch (SW4 No. 2) to make use of the terminating resistor built-into this product disabled. In this case, additionally, generally purchased terminating resistor or terminating resistor supplied with the master station corresponding to the connection conditions (specifications) is connected to the connector of this product in order to use the product as terminal station. ※ When using the T-branch connection, how to connect the terminating resistor may vary depending on the hardware version of the master station. For details, see the CC-Link User’s Manual published by Mitsubishi Electric. Before setting any switch, make sure that the power to the slave station is turned OFF. The cover of this product can be opened and closed using one-touch operation. Always close the cover firmly when it is not necessary to set the switches. If the cover is left opened, foreign matter may enter the internal circuit through the cover opening, causing the product to malfunction or the cover to break. Additionally, when setting the switches, pay special attention so that any foreign matter does not enter the inside of the product. The setting switches are precision devices. If the switches are handled roughly, the switches may be broken. Additionally, when setting the switches, do not touch the internal circuit board. Always set the same transmission rate as that set on all the master, local, and remote stations on the network. If even one station has a different transmission rate, the data link cannot be operated correctly. ! CAUTION : 2 4 V 子 局 電 源 0 V [SMB-42-2-E] ―10― SETTINGS AND INDICATIONS 4 4.2 LED indications The LED indications show the statuses of this product and network. For details, see the Table below. LED name Contents PW Lit when the power to the slave station is turned ON. SD Lit while the data is being sent. RD Lit while the data is being received. L RUN Lit while the slave station is receiving the correct data from the master station. Goes off if the time-over occurs. Off during correct communication. (L RUN is lit.) L ERR Lit if the transmission error (CRC error) occurs. Lit if the station No. or transmission rate is set incorrectly. Flashes if the station No. or transmission rate setting is changed halfway. Goes off if the time-over occurs. S L D F G D A S D D G E R R L R D R U N L P W D B PW LED SD LED RD LED L RUN LED L ERR LED [SMB-42-2-E] ―11― WIRING 5 5.WIRING 5.1Terminal names and functions Do not touch the electrical wiring connection part (electrically live part). Doing so may cause an electrical shock. Before starting the wiring work, make sure that the power is turned OFF. Additionally, do not touch the electrically live part by wet hand. Pay special attention so that any tensile or impact force is not applied to the power and signal cables. If the wiring distance is long, an unexpected force is produced by the own weight and shock. This may cause the unit to break. To prevent such troubles, secure the wiring cable to the machine unit halfway of the wiring route or take other appropriate measures. Terminal name Function Object to be connected Cable color (Marking) 1 DA Communication terminal This terminal is connected to the communication line “DA” of the master station or other slave station (remote I/O station, etc.). Blue(DA) 2 DB Communication terminal This terminal is connected to the communication line “DB” of the master station or other slave station (remote I/O station, etc.). White(DB) 3 DG Communication terminal This terminal is connected to the communication line “DG” of the master station or other slave station (remote I/O station, etc.). Yellow (DG) 4 SLD Shield terminal This terminal is connected to the communication line “SLD” of the master station or other slave station (remote I/O station, etc.).※1 Bare(SLD) 5 FG Grounding terminal This terminal is connected to the grounding line with the 3rd grade grounding construction work.※1 (FG) 6 Power input Slave station power Power supply (DC24V ± 10%) with less noise is used. (0V) (24V) 7 Power input AX power Power supply (DC24V +10%/-5%) with less noise is used. (0V) (24V) 8 Pulse row input (+) (Blue)※2 9 Pulse row input (-) ①Pulse input ②UP ③A-phase (Orange) ※2 10 Pulse row input (+) (Green) ※2 11 Pulse row input (-) ①Rotation direction ②DOWN ③B-phase The functions of the terminals may vary depending on the parameter settings of the Absodex driver. Carefully make the connections while referring to the instruction manual for the Absodex driver. (Brown) ※2 12 Emergency stop input (+) ※3 (Gray)※2 13 Emergency stop input (-) ※3 Emergency stop When the emergency stop is valid, make the pin Nos. 12 and 13 short-circuited. (For details of emergency stop, see section 6, Cautions.) (Red)※2 ※1 The SLD and (FG) terminals are connected inside the slave station. ※2 This shows the lead wire color of the pulse row input cable (optional). ※3 The emergency stop input of the pulse row input cable (optional) is opened. Care should be taken when using the pulse row input cable. 7 6 ~ 13 8 5 4 3 2 1 E R R L S D P W D B R U N L R D D G D A F G S L D (24V) (0V) (24V) (0V) ! CAUTION : [SMB-42-2-E] ―12― WIRING 5 5.2 Connecting the power cable When connecting the power cable to thisproduct, follow the steps below. ① After checking the safety, turn OFF the power to the slave station and Absodex driver. ② Insert the 24V and 0V lines of the power cable through relevant holes while referring to the orientation of the connection connector (BL3.5/2F) and secure them using the cable fixing screws. (See the Figure below.) (At this time, use the power cable with the AWG 14 (UL standard) specifications.) ③ Make sure that the polarities of the power cable are matched with those shown on this product. Insert the connection connectors into this product and secure them using the connector fixing screws. (Proper tightening torque: 0.3 N·m) ※ Recommended connector Connector supplied with this product: BL3.5/2F (with connector fixing screws), Weidmuller Before connecting the power cable, check the polarities of the slave station terminals and those of the cable terminals. Select an appropriate power cable based on the calculation results of the consumption current. If one power supply is connected to multiple slave and remote I/O stations, select an appropriate cable and carry out the wiring by taking the voltage drop caused by the cable into consideration. If the voltage drop cannot be avoided, use multiple power systems or install a separate power supply to keep the specified power voltage. To avoid troubles caused by noise, strictly observe the following cautions. Do not make the length of the power cable too long. Make the length of the power cable as short as possible. Perform the wiring with the power supply separated from that of the unit, which becomes a noise source such as inverter or motor, etc. Do not perform the wiring so that the power and communication cables are parallel to other power cables. 0V side 24V side Cable fixing screw ! CAUTION : [SMB-42-2-E] ―13― WIRING 5 5.3 Connecting the communication cable When connecting the CC-Link special cable to this product, follow the steps below. ①Turn OFF the power to the slave station. ②Insert the DA (blue), DB (white)DG(yellow), and SLD (bare) lines of the CC-Link cable into relevant holes while referring to the orientation of the connection connector (BLZ5.08/5FAU), and then secure them using the cable fixing screws. (See the Figure below.) ③Make sure that the cable names are matched with those shown on this product. Insert the connection connectors into this product and secure them using the connector fixing screws. (Proper tightening torque: 0.3 N·m) ※Recommended connector Connector supplied with this product: BLZ5.08/5FAU (with connector fixing screws), Weidmuller Always use the special cable applicable to the CC-Link specifications for the signal cable. When inserting the cable into the connector, the cable does not enter the connector tightening side, but may enter the back side. To avoid such troubles, loosen the cable fixing screws completely. If the connector fixing screws are provided, always tighten them firmly when the connector is inserted. If the connector is only inserted without tightening of the screws, the connector may be disconnected, causing the product to malfunction. If the connector fixing screws are not provided, make sure that the connector claw is engaged firmly. Keep a large bending radius of the communication cable. Do not bend the communication cable forcibly. DB DA DG SLD FG (Blue) (White) (Bare) (Yellow) DB DA DG SLD FGDA DB SLD DG FG (Blue) (White) (Bare) (Yellow) Fore station Aft station ! CAUTION : [SMB-42-2-E] ―14― WIRING 5 5.4 Connecting the pulse row input cable (optional) When connecting the pulse row input cable (optional), remove the short-circuit connector using a standard precision screwdriver with the sharp tip. Make the notch of the male connector matched with that of the female connector, and then insert the connector. If the customer prepares a pulse row input cable, use the following product. (The length of the cable to be used must be 2 m or less.) Do not pull the lead wire to disconnect the short-circuit connector. Doing so may cause faulty wiring or damage to the connector. If the lead wire is faulty or the connector is damaged when the emergency stop is valid, the product is put in the emergency stop state, causing unexpected operation. If any electrical wiring connection part (electrically live part) is touched, this may cause an electrical shock. S L D F G D A D G R D L R U N D B P W S D L E R R 精密ドライバ ショートコネクタ Part name Model Manufacturer Contact SZH-002T-P0.5 J.S.T. Mfg. Housing ZHR-6 J.S.T. Mfg. Crimping tool YRS-491 J.S.T. Mfg. Cable (2 m or less) PMC-6DG Kaneko Cord コネクタ(オス) 2120±50 切り欠き パルス列入力用ケーブル(オプション) Short-circuit connector Connector (Male) Notch Pulse row input cable (optional) ! CAUTION : Precision screwdriver [SMB-42-2-E] ―15― 6 MAINTENANCE 6. MAINTENANCE 6.1 Mounting this product (slave station) ①Turn OFF the slave station power, AX power (DC24V for slave station), and Absodex driver power. ②Set the slave station No., transmission rate, and output if the communication error occurs. ③Secure the power cable and communication connector firmly. ④Hold the slave station and gradually insert it into the I/O connector while referring to the mounting orientation. ⑤After checking that the slave station and I/O connector are connected correctly, tighten the slave station fixing screws firmly. ⑥After checking the safety, turn ON the slave station power, AX power (DC24V for slave station), and Absodex driver power. Before turning ON the power to the slave station, check the settings about the slave station No., transmission rate, and output if the communication error occurs. 6.2 Removing this product (slave station) ①After checking the safety, turn OFF the slave station power, AX power (DC24V for slave station), and Absodex driver power. ②Remove the slave station fixing screws. The slave station fixing screws are fall prevention screws. Stop loosening the screws when they are removed from the I/O connector. ③Hold the slave station and pull it out toward you. Do not pull the cable or connector to remove the slave station. Doing so may cause faulty wiring or damage to the slave station. If any electrical wiring connection part (electrically live part) is touched, this may cause an electrical shock. ! CAUTION : ! CAUTION : 取付け 取外し 0 V 子 局 電 源 2 4 V S L D F G D A D G R D R U N L D B P W S D E R R L I/Oコネクタ 子局固定ネジ ※ For the H-type driver, the mounting orientation is reversed in the vertical direction. (The Figure on the left shows how to mount and remove the S-type driver.) I/O connector Slave station fixing Mounting Removing [SMB-42-2-E] ―16― 6 MAINTENANCE 6.3 Faults and remedies of slave station (Troubleshooting) The troubleshooting should not be carried out on individual slave station unit, but should carried out on the total system including this slave station. This slave station has the LED indications, the same as the remote I/O station made by Mitsubishi Electric. According the LED indications on the slave station and those on the master station, check the contents of the fault and take appropriate corrective actions. At this time, see also Chapter 13, Troubleshooting, in the User’s Manual (CC-Link system master and local units) published by Mitsubishi Electric. “ERR” LED on the master station flashes. Check the unit related to the register (SW0098 to SW009B) that is turned ON. Is any of the master station linkspecial registers SW0080 to SW0083 (other station data link status) ON? Are the parameter settings matched with the actually mounted system configuration? Is the station No. switch set correctly? Relevant unit is faulty. Correct the parameter settings or actually mounted system configuration. The master station is faulty. Is any of the master station link special registers SW0098 to SW009B (station No. duplication status) ON? Check the unit related to the register (SW0080 to SW0083) that is turned ON. Is the power turned ON? Turn ON the power. N N Y N Y Y Y N Y N Checking of slave station side Checking of master station side To ① on the next page. To ②on the next page. To ③ on the next page. [SMB-42-2-E] ―17― 6 MAINTENANCE Set the station No. switch correctly. Turn OFF the power, and turn it ON again. Is the “PW” LED lit? Is the power supply voltage within the allowable range? Y N N Y Is the “PW” LED lit? Y N N Y Is the “LRUN” LED lit? Is the “SD” LED lit (or flashing)? Is the baud rate setting correct? To ④ on the next page. To ⑥ on the next page. To ⑦ on the next page. Y N N N Y Y Adjust the power supply voltage to a level within the allowable range. Relevant unit is faulty. Relevant unit is faulty. Connect the communication cable correctly. From ① on the previous page From ③ on the previous page From ② on the previous page Is the communication cable connected correctly? To ⑤ on the next page. To ⑧ on the next page. To ⑨ on the next page. [SMB-42-2-E] ―18― 6 MAINTENANCE Is the communication cable connected correctly? N Y From ④ on the previous page. Is the station No. switch set correctly? (Is the station No. duplicated with other station No.?) Set the correct station No. Set the baud rate correctly. Connect the communication cable correctly. Relevant unit (baud rate setting switch) is faulty. Relevant unit (station No. setting switch) is faulty. Turn OFF the power, and turn it ON again. Turn OFF the power, and turn it ON again. N Relevant unit is faulty. NIs the “SD” LED lit (or flashing)? Is the station No. switch set correctly? (Is the station No. duplicated with other station No.?) N Set the correct station No. Turn OFF the power, and turn it ON again. Y Relevant unit (station No. setting switch) is faulty. Y End Y From ⑦ on the previous page. From ⑧ on the previous page. From ⑨ on the previous page. From ⑤ on the previous page. From ⑥ on the previous page. [SMB-42-2-E] ―19― CAUTIONS 7 7. CAUTIONS (SUPPLEMENTAL DESCRIPTION) 7.1 Emergency stop input ①The emergency stop input has been set invalid at shipment of the product (Absodex driver). To make the emergency stop input valid, set “1” or “3” to parameter No. 23 of the Absodex driver. (For details, see the instruction manual (SMB-14 (H-type) and SMB-31 (S-type)) supplied with the Absodex driver.) ②The emergency stop input is input from the emergency stop input terminal of the serial transmission slave station adaptor and the contact inside the serial transmission slave station. (The emergency stop input is input by the signal from CC-Link.) Additionally, above two inputs are connected in series. Therefore, when either signal is input, this is determined as emergency stop input. (See the Figure below.) ③The emergency stop input uses the b-contact input. Therefore, the emergency stop input becomes valid if the point between the emergency stop input terminals is opened. (The emergency stop input contact inside the serial transmission slave station is valid if the input signal to the emergency stop input is turned OFF.) ④It must be avoided to make the emergency stop input invalid. Failure to do so may cause an unexpected operation. ⑤When using the pulse row input cable (optional), the emergency stop input is in the open state. In this case, make the emergency stop input short-circuited and mount a b-contact switch for manual emergency stop input. Emergency stop input terminal on driver side (I/O) Communication cable Serial transmission slave station adaptor AX driver (H- or S-type)) Pulse row input cable (Optional) Mount a b-contact switch or make this part short-circuited. Short-circuit connector (When connecting the pulse row input cable, remove this connector.) CC-Link master station Slave station side [SMB-42-2-E] ―20― CAUTIONS 7 7.2 Screws and tightening torque values When tightening the screws used for this product, strictly observe the following tightening torque values. 7.3 Other cautions ・For details of the delay time, see the User’s Manual for the master station. The transmission delay of the system may vary depending on the scanning time of the PLC and other units to be connected to the same network. ・Carry out the wiring work of the power and signal cables correctly within the specifications so that no faulty wiring occurs. ・Pay special attention so that no tensile force and/or impact force apply to the power and signal cables. ・Before supplying the power, make sure that various connection cables and connectors are connected firmly. ・Do not attempt to disassemble, modify, or repair this product. Doing so may cause the product to malfunction. ・Highly precise components and parts are used inside the product. Do not fall down the product or apply the vibration and/or impact to the product. ・Do not connect or disconnect any connector with the power turned ON. Doing so may cause the product to malfunction. ・If any question about this product arises, contact your nearest CKD’s office or distributor. Slave station fixing screw Cable fixing screw Connector fixing screw Type of screw to be used M2 Proper tightening torque 0.3N・m 0.5N・m 0.3N・m Cover To safely operate this product INDEX 1. INTRODUCTION 1.1 System configuration 2. PRODUCT SPECIFICATIONS 2.1 Product model No. 2.2 Contents of product package 2.3 Product specifications 2.4 Communication specifications 2.5 Input and output signal assignments 3. DIMENSIONED OUTSIDE DRAWING 4. SETTINGS AND INDICATIONS 4.1Switch settings 4.2 LED indications 5. WIRING 5.1Terminal names and functions 5.2 Connecting the power cable 5.3 Connecting the communication cable 5.4 Connecting the pulse row input cable (optional) 6. MAINTENANCE 6.1 Mounting this product (slave station) 6.2 Removing this product (slave station) 6.3 Faults and remedies of slave station (Troubleshooting) 7. CAUTIONS (SUPPLEMENTAL DESCRIPTION) 7.1 Emergency stop input 7.2 Screws and tightening torque values 7.3 Other cautions true /PreserveCopyPage true /PreserveEPSInfo true /PreserveHalftoneInfo false /PreserveOPIComments false /PreserveOverprintSettings true /StartPage 1 /SubsetFonts true /TransferFunctionInfo /Apply /UCRandBGInfo /Preserve /UsePrologue false /ColorSettingsFile () /AlwaysEmbed [ true ] /NeverEmbed [ true ] /AntiAliasColorImages false /DownsampleColorImages true /ColorImageDownsampleType /Bicubic /ColorImageResolution 300 /ColorImageDepth -1 /ColorImageDownsampleThreshold 1.50000 /EncodeColorImages true /ColorImageFilter /DCTEncode /AutoFilterColorImages true /ColorImageAutoFilterStrategy /JPEG /ColorACSImageDict > /ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 300 /GrayImageDepth -1 /GrayImageDownsampleThreshold 1.50000 /EncodeGrayImages true /GrayImageFilter /DCTEncode /AutoFilterGrayImages true /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile () /PDFXOutputCondition () /PDFXRegistryName (http://www.color.org) /PDFXTrapped /Unknown /Description /FRA /DEU /PTB /DAN /NLD/ESP /SUO /ITA /NOR /SVE /KOR /CHS /CHT >> >> setdistillerparams > setpagedevice