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G O O D P R A C T I C E 1 VOLUME 4 NO. 1 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Page 2 Herbst Therapy: Trying to get out of the 20th Century Dr. Stephen D. Hanks, DMD, MSD Page 5 Indirect Bonding Custom Base - A Vehicle for Change Dr. William C. Machata, DDS Perspectives and Insights for the Orthodontic Profession 2 G O O D P R A C T I C E Herbst Therapy: Trying to get out of the 20th Century Stephen D. Hanks, DMD, MSD Before the x-ray, the refrigerator, or the zipper, there was the HerbstTM appliance. At the begin- ning of the 20th century, Emil Herbst envisioned a new appliance that would later bear his name. Today’s Herbst appliance looks strikingly simi- lar to the original drawings published by Emil Herbst in 1910. The author’s intent is to intro- duce a significant advancement in the Herbst appliance. A discussion of the limitations of the modern Herbst appliance and the improve- ments introduced by the author will serve no- tice that the Herbst appliance is finally ready to get out of the 20th Century. A Historical Perspective Emil Herbst introduced the world to his inno- vative concept in 1910 with the publication of his text entitled, ATLAS UND GRUNDRISS DER ZAHNÄRTLICHEN ORTHOPADIE (Translation: Atlas and Compendium of Den- tal Orthopedics). Although the textbook con- sisted of 392 pages of text with 441 illustra- tions, Herbst dedicated just 10 pages to ex- plain the basis for his new appliance and how to construct it. Emil Herbst included two litho- graphs illustrating his design (Figs. 1, 2Figs. 1, 2Figs. 1, 2Figs. 1, 2Figs. 1, 2). Re- markably, these lithographs demonstrate the similarity of his original appliance to those used today. On the one hand, that similarity is a testament to Herbst’ extreme foresight; but on the other hand, it may be interpreted as a con- demnation of our own lethargy and inability to refine what he started almost a century ago. In the concluding paragraph of his description of this appliance, Herbst stated with an excla- mation of optimism, “That this guide can be improved is beyond doubt. For the time being though it is a given that it [the guide] is a device that promises a simpler and more com- fortable result, as compared to the up-until- now-used inclined planes. We still stand so very much in the infant shoes of orthodon- tics—who knows what progress this science will have made in 20 years—but the improve- ment will come, and it would only take a small stimulus of enthusiastic investigation, and where possible, scientific and practical im- provement, and although not easy, that is our assignment; that is our responsibility” (English translation of the original German). There have been significant contributors to Herbst’ origi- nal concept of a mandibular guide: Langford, Dischinger, and Mays, etal. But, the improve- ments to Herbst’ original appliance design have not progressed as the wise doctor had envisioned. Indeed, the modern Herbst design is still cause for frustration and, at times, contempt. The design modifications introduced in this text are the result of three established goals: to reduce the number of emergency appointments, to increase patient comfort, and to transform the Herbst into a more user-friendly appliance. Goal One: Reduce Emergency Appointments The first and primary goal for creating an improved Herbst design is to reduce, if not eliminate, emergency appointments. Inevitably, many of these emergencies fall on a day when the office is closed. When a Herbst appliance bends, locks up, disengages, or breaks, the patient needs immediate attention, creating countless hassles for the clinician and staff, not to mention the patient and parents. Under- standing the causes for emergency appoint- ments is the first step toward improving the Herbst design. The modern Herbst appliance experiences a limited range of motion with regard to man- dibular lateral excursion. Most emergency vis- its result from repeated or traumatic abuse of the appliance when taken to its sagittal or fron- tal limits. Ideally, the patient should be afforded a full range of motion in the sagittal plane (open- ing and closing) as well as the frontal plane (mandibular lateral excursion). Some designs have incorporated ball and socket features to minimize binding during lateral excursion of the mandible, but the common axle-post-eye design (Fig. 3Fig. 3Fig. 3Fig. 3Fig. 3) significantly restricts lateral movement, which leads to many bent and bro- ken appliances. Both designs suffer from limi- tations on the sagittal plane, which lead to emergency appointments to re-engage the rod/ tube assembly. Ideally, all forces brought to bear on the rod/ tube assemblies should be parallel to the rod and tube long axis. From a metallurgic consid- eration, rods and tubes exhibit their greatest strength along their length, but are suscep- tible to failure when stress is applied perpen- dicular to the long axis. When a rod or tube attachment binds prior to completion of the lateral excursion, perpendicular forces are in- troduced to the appliance, potentially weaken- ing, bending or breaking the rod/tube assem- bly or its attachment to the metal crown. Generally speaking, patients exhibit three Dr. Hanks maintains a private orthodontic practice in Las Vegas, Nevada. He holds two patents on fixed functional appliances and has lectured and published articles about the Herbst appliance over the last five years. FIG 3 FIG 1 FIG 2 G O O D P R A C T I C E 3G O O D P R A C T I C E 3 types of responses when binding occurs. If patients are passive by nature, they do not con- tinue the excursion, develop a subconscious memory of the limitation, and henceforth avoid the conflict, maintaining appliance integrity. Patients that are less passive exhibit the sec- ond type of response. These patients find the limitations and continue to test them until the assembly experiences metal fatigue resulting in bent, binding or broken rod/tube assem- blies. The third response comes from patients that are receiving treatment against their will to satisfy a parent. These patients, out of aggra- vation and frustration, aggressively stress the appliance leading to failure at either the rod/ tube assembly or, more likely, at the soldered attachments. To minimize or eliminate emer- gency appointments, a new Herbst design must provide a remedy for all three types of patient responses to Herbst therapy. Goal Two: Increase Patient Comfort The second design goal addresses patient com- fort. A common source of patient discomfort arises from ulceration of the mucosa covering the super oblique ridge of the coronoid process. Interestingly, all Herbst mechanisms utilize a single rod and tube actuating assembly. Of ne- cessity, the rod must be long enough so that it does not disengage from the tube upon extreme opening (yawning). Unfortunately, when the rod is set at its maximum length to avert disengage- ment, the distal end of the rod impinges the mu- cosa when the patient closes his/her bite result- ing in the all too familiar ulcerations that Herbst users have experienced (Fig. 4Fig. 4Fig. 4Fig. 4Fig. 4). Another contributing factor to mucosa ulcer- ation with traditional Herbst appliances is the fixturing location of the upper axle assembly. In most cases, the upper axle fixture is located near the disto-buccal line angle of the first per- manent molar, which maximizes the length of the tube to insure against rod/tube disengage- ment. Unfortunately, fixturing on the disto-buc- cal line angle only exacerbates the ulceration problem once the appliance is activated, for- ward posturing the mandible. To minimize ulceration, the rod must remain short enough to preclude it from extending too far past the distal opening of the tube; yet, shortening the rod increases the likelihood of disengagement from the tube. Thus, clinicians are caught in a Catch 22 situation where they must choose between ulceration or disengagement—acom- promise that is frustrating to both patient and clinician. Goal Three: A More User Friendly Appliance The third goal centers on making the Herbst appliance more user friendly. Gaining access to the posterior region during insertion and removal of the rod/tube assembly creates a moderate amount of patient discomfort. As stated previously, many current Herbst designs specify that the rod/tube assembly be attached on the extreme disto-buccal line angle, thus reducing the risk of disengagement by the pa- tient. To affect such access, the lip commis- sure must be so extremely retracted that the patient squirms with discomfort, limiting clini- cal access to the posterior region. As a conse- quence, it is not uncommon practice to insert or remove the entire assembly with the rods and tubes pre-attached to the molar crowns. Cementing crowns on molars and bicuspids is always challenging, but when a rod or tube is dangling from the buccal surface of the crown, the challenge becomes even more vexing. While some clinicians may not find this altogether dis- advantageous, there are many that want to ac- complish some arch development prior to Herbst activation or, rather, may just want to ease their patient into the appliance (attach the rod/tube assembly at a later appointment). The desire to place the rod/tube assembly to- ward the mesial and improve clinical access must be balanced with the risk of disengage- ment. Achieving the aforementioned goal of delivering a more user-friendly appliance while maintaining clinical objectives requires the development of a new Herbst design that elimi- nates the possibility of disengagement, regard- less of the mesio-distal positioning of the sol- dered attachment. A New Herbst Design Achieving all three goals with a new Herbst design provided a significant challenge for the author. No Class II appliance garners such a strong following or has such a vibrant history as does the Herbst. Despite the enormous manufacturing challenges, the Hanks Tele- scoping Herbst Appliance® (HTH) was devel- oped to meet the challenging goals previously discussed (Fig. 5Fig. 5Fig. 5Fig. 5Fig. 5). The HTH offers three major improvements over modern Herbst appliance designs: the telescoping axle assembly will not disengage, the axle assembly incorporates the rod, tube, and screw components into a one-piece de- sign, and a patented ball and socket joint of- fers unlimited excursion of the mandible. The telescoping axle consists of two tubes and a rod, and functions similar to a free-slid- ing radio antenna (Fig. 6Fig. 6Fig. 6Fig. 6Fig. 6). The outer tube of the axle captures the middle tube, yet the middle tube slides inside the outer tube until it is stopped at the mesial end of the outer tube. The rod, which attaches to the lower bicuspid or cantilever arm, is captured by the middle tube and slides inside the middle tube until it is stopped at the mesial end of the middle tube. Thus, the axle assembly functions similar to modern Herbst designs yet will not disengage due to the stops built into the free-sliding rod and tubes. Additionally, the expansion length of the HTH axle assembly greatly exceeds the expansion length of modern Herbst’ designs— FIG 4 FIG 5 FIG 6 4 G O O D P R A C T I C E FIG 2 even to the extent that it exceeds the maximum length a patient can open his/her jaw (Fig. 7Fig. 7Fig. 7Fig. 7Fig. 7). The second improvement to the Herbst appli- ance is a patented, one-piece design. The one- piece design of the HTH appliance provides many time saving opportunities for the prac- tice not afforded by modern Herbst appliances. First, because the axle assembly is one piece, it does not require a clinician or laboratory tech- nician to measure and trim the appropriate length for the rod and tube. Rather, one of the four basic telescoping units is selected: 20mm, 24mm, 27mm, and 31mm. The telescoping axle cannot come apart regardless of the length se- lected; even if the patient opens wide while yawning and maximizes the HTH axle’s travel length, the appliance will not disengage. After selecting the appropriate length, any adjust- ment to refine length more precisely at the time of insertion is performed chairside using a FIG 9b crimpable shim (Fig. 8Fig. 8Fig. 8Fig. 8Fig. 8). The crimpable shim offers time savings throughout Herbst treat- ment because the one-piece axle does not re- quire removal from the soldered attachments to adjust mandibular advancement. The one-piece design also solves the ulcer- ation dilemma because the increased expan- sion length of the axle allows maxillary molar attachments to move mesially on the molar crown (Fig. 9a, 9bFig. 9a, 9bFig. 9a, 9bFig. 9a, 9bFig. 9a, 9b). By locating the maxillary molar attachments mesially away from the su- perior oblique ridge, ulceration no longer re- mains a concern and clinical access is im- proved. Furthermore, because the telescoping assembly is a one-piece construction and can- not come apart like the traditional rod and single tube Herbst devices, the HTH axle ful- fills the need for a truly non-compliant appli- ance. The one-piece design also mitigates the potential risk of harming the patient when the rod and tube bind, bend or disengage, or when the attaching screws back out or break, intro- ducing the potential for aspiration. Because the screw, rod and tube are all part of the one- piece axle assembly, a higher level of safety is introduced to Herbst therapy. The third component of the HTH appliance contributing to its uniqueness is the ball and socket joint (Figs. 10a, 10bFigs. 10a, 10bFigs. 10a, 10bFigs. 10a, 10bFigs. 10a, 10b). The ball and socket joint provides the mechanism for unre- stricted lateral movement—a feature unlike any other Herbst design. The ball and socket joint, which allows the telescoping assembly to move unrestricted 40° in every plane, provides a level of patient comfort and range of motion un- available in any other modern Herbst design (Fig. 11Fig. 11Fig. 11Fig. 11Fig. 11). Forty degrees of travel is remarkable because it exceeds the human range of lateral motion, thereby ensuring that the patient can- not find the limit of the appliance and, out of habit or frustration, break it. The ball portion of the joint is, in fact, a special screw that has a spherical head and is captured within the socket, which is soldered to the axle assembly (Fig. 12Fig. 12Fig. 12Fig. 12Fig. 12). The threaded portion of the screw is engineered with an “interference” char- acteristic that makes the screw lock with the accompanying nut when the two are joined. This locking action eliminates the need for special adhesives such as Ceka Bond, which is used routinely with screw-type Herbst appliances. Another design characteristic of the screw is its ability to completely imbed the threaded por- tion of its length below the upper surface of the FIG 9a FIG 8 FIG 7 FIG 11 FIG 13 .050 Hex head wrench Spherical screw head Interference thread Mating chamfer FIG 10a FIG 10b FIG 12 nut. Relative to shear forces, the weakest part of a screw is the last cut of the thread. If that cut is near the top interface between screw and nut, the susceptibility of the screw to fail at that point is dramatically increased. On the other hand, if that last thread can be buried within the depth of the nut by the addition of harmonized mating chamfers, then the strength of the screw against shear forces is greatly enhanced. By burying the HTH screw thread within the depth of the nut, the entire axle assembly is guarded against fail- ure from shear forces unlike any other screw- type Herbst appliance. Using a one-piece axle, crimpable shims, and soldered posts (Fig 13Fig 13Fig 13Fig 13Fig 13), the Hanks Telescoping Herbst offers the clinician many advantages over current Herbst designs: fewer emergency ap- pointments, increased patient comfort, user- friendlier components. Getting the Herbst out of the 20th Century has been a challenging, yet rewarding design goal—a goal that Emil Herbst, if he could havelooked forward in time, would have proclaimed, “wunderbar”. *The Herbst appliance is a trademark of Dentaurum. Interproxomal edge of crown Mesio-distal location of axle screw G O O D P R A C T I C E 5 Indirect Bonding Custom Base - A Vehicle for Change In a previous issue of this newsletter, we presented an overview, through a ques- tion and answer format, of the current status of the Indirect Bonding technique, or simply “IB”. This article will examine more closely a specific element that lies at the heart of the IB technique. This tech- nology is typically described as the Cus- tom Base Method. The Custom Base fea- ture, however, has much greater impact than being just one step in the sequence of a number of technical steps in the IB fabrication process. Unfortunately, it is too frequently glossed over in most IB discussions with little or no attention given its greater role in the totality of IB’s treat- ment potential. The Custom Base Method was developed as a solution to address the shortcomings of the original method- ology of bracket placement and position- ing used in IB, the Clean Base Method. To review, the Clean Base Method refers to the laboratory procedure of applying a temporary “adhesive” material to the bracket base. This temporary “adhesive” allows the bracket to be luted to the pa- tient working model as part of the IB pro- cess. It is interesting to note that the tem- porary “adhesive” of choice for the Clean Base Method was, and still is, a caramel- like candy called, “Sugar Daddy”. After all the brackets have been placed to a prescribed position on their corre- sponding teeth on the working model, transfer trays are fabricated over the models, the trays and captured brackets Dr. William C. Machata, DDS are released from the models, and the temporary “adhesive” cleaned off of the bracket bases. The resulting brackets in the transfer trays are then delivered chairside with a “Clean Base” ready for application of the clinical bonding adhe- sive. While this methodology has been proven to work, it is a technique sensi- tive system not without its problems both in the laboratory and clinical settings. In the lab it can be difficult and frustrating to work with. It is sticky and messy at times while at other times too runny or too viscous and has a limited work ing time mak ing positioning and reposi- tioning of brackets a challenge. In the clinic the challenge is no less daunting or troublesome. Gauging the proper amount of adhesive to use from one base to the next can be difficult. Po- tential problems run the gamut from too much application of adhesive with excess flash and its attendant compli- cations to not enough adhesive result- ing in voids and increased bond fail- ure both immediate and time delayed. By contrast, the Custom Base Method ut ilizes a diametrically opposed ap- proach to bracket adhesion in the lab. In this methodology a f inite layer of curable adhesive is applied to the bracket bases during the lab process. After fabrication of the transfer trays this true, fully cured adhesive layer is nnnnnototototot removed from the bracket bases as is done in the Clean Base Method. In passing, the distinct ion between the two methods might seem of minor sig- nificance in relation to the entire scope of IB. In fact there is a subtle but sig- nificant sophist ication to the Custom Base Method that bears further atten- tion and discussion. The abilit y, in a controlled laboratory environment, to manage this process of precisely applying adhesives is a power- ful tool for change. Not only does the Custom Base establish a positive, secure interface with either traditional mesh pads or the engineered gridwork of one-piece brackets, but it also conforms intimately with its mating tooth surface. In addition, it functions as the direct intermediary join- ing mechanism between bracket, no mat- ter whether metal or ceramic or polymer, and tooth via the applied clinical adhe- sive. By definition then, what has emerged is a “truly custom base bracket”, specific for each individual patient taking into accountability the geographic variations that normally occur on the crown sur- faces of each tooth in the arch. Taken to its logical extension, the Custom Base Bracket is, in essence, the quintessential pre-pasted bracket. What implications can we draw from this? Some may be more obvious than others. In practical terms, the benefits of an inte- grated adhesive/bracket coupled together with close and accurate adaptation to tooth surfaces are difficult to isolate from the benefits of precise and consistent bracket placement and positioning. Each augments the other. Taken together, fre- quently reported results with the Custom Base IB system are: 1. Fewer bond failures 2. Less adhesive flash with easier cleanup at the bonding appointment Dr. William Machata is the Director of Clinical Applications at American Orthodontics. Taken to its logical extension, the Custom Base Bracket is, in essence, the quintessential pre-pasted bracket. 6 G O O D P R A C T I C E 3. More hygienic appliances with lesser potential for decalcification 4. Expedient bracket removal, especially ceramic appliances, and easier cleanup at debonding 5. More accurate posterior alignment and occlusion 6. Less need to reposition brackets for case finishing 7. More complete utilization of arch wire properties with fewer adjust- ments 8. Reduced chair time - initially and throughout treatment 9. Potentially shortened treatment time 10. More efficient time management and enhanced staff utilization 11. Less doctor time at bondings 12. A stress reduced working environ- ment for both staff and doctor As a whole or in varying combinations of parts, one can readily relate how the above translates to increased office and treatment efficiency along with their at- tendant economic impact and advantage. On face value alone, the Custom Base Method represents a significant step for- ward in the evolution and perfection of IB in terms of its accuracy, consistency, and reliability. Beyond that, however, it has much greater inherent potential than just serving as a technical management tool in the lab. A few paragraphs back we equated Custom Base with a “quintessential pre- 4. Custom Base - suveyor with model 5. Custom Base - bracket positioning on surveyor 6. Custom Base - flash removal 7. Custom Base - typical setup, TIME TM self- ligating brackets 1. Clean Base - bracket placement 2. Clean Base - transfer tray with brackets 3. Clean Base - chairside application of bonding adhesive pasted bracket”. What was implied was that the Custom Base Method, as an integral component of IB, was capable of delivering ever ything a pre-paste system could, and more. What is the basis for this assert ion? If the primar y function of the Custom Base IB sys- tem is precise bracket positioning and placement, then it logically follows that one has the option to alter the posi- t ion and orientation of the brackets to whatever degree desired, within finite limits (bracket size, tooth size, etc.). This abilit y to alter and modify the placement and position of the appli- ance is the key that opens the door to other options. Properly applying the Custom Base Method can transform the basic func- t ion of IB by enabling it to modify the built-in prescription of the appliance. Together with enhanced positioning in- strumentation, the Custom Base be- comes not just a tool but a vehicle to deliver an individualized, custom, pa- t ient-specific prescription. If we go one step further and equate pa- tient specific prescript ions with patient specific treatment, then for the first time G O O D P R A C T I C E 7 President Richard Iverson and Vice President of Manufacturing Michael Bogenschuetz accept the 2002 Wisconsin Manufacturer of the Year Award. The annual competition is cosponsored by Virchow, Krause & Company LLP, a regional accounting and consulting firm; Michael Best & Friedrich LLP, a large Midwestern lawfirm; and Wisconsin Manufacturers & Commerce, the state’s largest business association. GRGRGRGRGRAAAAAND AND AND AND AND AWWWWWAAAAARDRDRDRDRD American Orthodontics, Sheboygan Chairman Dan Merkel shelled out big bucks for his daughter’s braces in the 1960s. And, as the saying goes: If you can’t beat ‘em, join ‘em. He started American Orthodontics in 1968 because he saw a market for high-qualit y affordable orthodontics. Judges were quick to note that through process automation and state-of-the-art technology, American Orthodontics is able to manufacture 95 percent of its products in Wisconsin, compared to most of its compet itors, which have moved manufacturing to Mexico. Over the last four years, automation has increased the company’s productivity by 24 percent. Judges also noted that American Orthodont ics has experienced sales growth every year since it was founded, and company sales are outpacing the indust r y. The company does approximately 50 percent internationally. Employing 240 Wisconsin workers, the company has set the industry standard in product quality, employee retention, customer service and low-cost production of orthodontic supplies. “In its 34-year history, the company has achieved many milestones, yet it continues to refine its business by developing new products, improving upon existing lean manufacturing processes, and providing world-class customer service,” said Mike Spude, a judge in the medium category. American Orthodontics is committed to serving its employees by offering a safe and comfortable work environment, and as a result, its employee turnover rate is practically zero. That, as well as the fact that the company is ISO 9001 certified, also impressed the judges. (Reprinted by permission, Corporate Report Wisconsin, March 2003, pg. 32) 8. Custom Base - typical setup, TIME TM self- ligating brackets 9. Custom Base - transfer tray with brackets. Note the integration of adhesive and base. bracket placement and posit ioning po- tentials need to be considered as part of the diagnosis and treatment plan- ning process. It is clear that IB is not the same technology it was several de- cades ago but what it can ultimately be is yet to be determined. We can readily anticipate, however, that future change will occur at a greater rate, the scope of IB will expand, and that it will par- ticipate more broadly and directly into the delivery of patient treatment. 8 G O O D P R A C T I C E 1714 Cambridge Avenue • P.O. Box 1048 • Sheboygan, WI U.S.A. 53082-1048 USA and Canada: 800-558-7687 • 920-457-5051 • Fax: 920-457-1485 • e-mail: amo@americanortho.com Low Profile Brackets The newest member of the Mini Master Series family is American’s new Low Profile Systems. The combination of the unique design features of Master Series brackets with a very low profile mini bracket produces a system with incomparable benefits for both patients and doctors. The coordinated in/out bracket heights have been reduced to the bare minimum while still allowing easy ligation. Low Profile brackets are available in • A Roth system • A Roth system with vertical slots • An Alexander system • A McLaughlin Bennett system • The Butterfly system • A Modified Straight Wire system The American Orthodontics versions of the Alexander, the Roth and the McLaughlin Bennett Systems are not claimed to be a duplication of any other, nor does American Orthodontics imply that they are endorsed in any way by these doctors. Low Profile Tubes Low Profile buccal tubes offer the same low profile and smooth rounded edges as our LP brackets. In addition, the LP tubes have positioning guides for easy placement on the tooth, a funneled entrance for easy wire insertion and the facial guide is color coded for tube ident ification. Hanks Telescoping Herbst ® A patented one-piece Herbst design with telescoping assembly that will not disengage, the Hanks Telescoping Herbst utilizes a unique ball and socket assembly that eliminates binding and allows for unlimited lateral excursion. *Patents #6,244,862 #6,361,315 Modified DB Tweezer LP Buccal Tube placement is made easy thanks to our Modified Direct Bond Tweezer made specifically to fit the LP tube positioning guides. Pearl Chain and Ligatures Almost invisible: our newest color Pearl is designed to complement our cosmetic brackets. Available in Unisticks, 6 Sticks and Plastic Chain. For more information on AO seminars, please contact Patrick Dunda at 800-558-7687, ext. 173 July 25, 2003 Concepts and Controversies in Orthodontics Dr. S. Jay Bowman Dallas, TX Sept. 26, 2003 Clinical Efficiency Dr. John Valant, Dr. Stephen Hanks, Mr. Charles Lewis Seattle, WA Seminars Oct. 31-Nov. 2, 2003 Halloween Seminar Las Vegas, NV Nov. 14 - 15, 2003 Clinical Efficiency Dr. John Valant, Dr. Stephen Hanks, Mr. Charles Lewis Orlando, FL Feb. 19-21, 2004 AO Annual Ski Seminar South Lake Tahoe, NV