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ENERGY OPTIMIZATION OF TAPERED BUFFERS FOR CMOS ON-CHIP SWITCHING POWER CONVERTERS G.Villar, E. Alarcón, J. Madrenas, F. Guinjoan, A. Poveda Department of Electronic Engineering Universitat Politècnica Catalunya 08034 Barcelona, Spain. e-mail: gvillar@eel.upc.edu ABSTRACT This work presents a model to determine the power consumption of tapered buffers, validating its results with transistor-level simulations. Focusing on their application as gate drivers for high-frequency on-chip switching power converters, the need for a fall-rise time evaluation at the output of the tapered buffer will be discussed. Consequently, output fall-rise time is modeled and validated by means of simulations. Given the linear relation between the fall-rise time and the switching losses of the power MOSFET, it is proposed an optimized design procedure to concurrently minimize the switching losses of the tapered buffer together with the power MOSFET switching losses. The work concludes with a design example for a 15000µm-width PMOS transistor, presenting an optimum tapering factor of 21, for a specific 0.35µm standard CMOS technology. 1. INTRODUCTION The current trend towards an increase of computing capability in portable devices such as mobile phones, PDAs and personal music players contrasts with the continuous reduction of their volume and weight, as well as the demand for a longer operating life. Similarly, in a lower level of abstraction, there is a rather direct relation between the computing capability of these devices and their power consumption, while the energy management systems (battery and power supply circuits) are key for efficiency and become a significant portion of the overall volume and weight. Therefore, efficient energy management circuits with reduced volume and weight are required. The most efficient energy conversion from a DC source (such as a battery) is achieved by means of switching power converters, but their main drawback is that they are bulky. Thus, the development of fully integrated switching power converters is of key interest. On the other hand, an expected high frequency operation is derived from the reduction of their reactive components, which is detrimental to high efficiency due to increased switching losses that might preclude their practical application. In figure 1 the basic scheme of a switching buck converter is presented. The main conduction losses are due to parasitic series resistances of the power transistors, the inductor and the capacitor. The switching losses basically appear in the power transistors (MOSFET in the case of standard CMOS technologies), in the inductor (due to the magnetic hysteresis cycle of the ferromagnetic core, if any), and notably in the power gate drivers that activate the power transistor gates. Due to high frequency operation, switching losses can not be neglected. Since switching losses in the inductor depend on the material that builds up the ferromagnetic core, which is not available in a standard CMOS process, the presented work does not take them into account and is focused towards the minimization of switching losses in power transistors and their associated drivers, by means of their concurrent design. L C iL vout + - iout D R IV ER D R IV ER d(t) BA TT ER Y switching losses conduction + switching losses joined design Fig.1.- Gate driver and power transistor switching losses in a buck converter In standard CMOS processes, the power of the switching signal is commonly amplified by a chain of digital inverters having their transistors an increasing channel width. This is known as tapered buffer structure (figure 2), being the tapering factor (f) the value that scales the transistors channel width in two consecutive inverters. Eout Ein in out E EefficiencyOverall =_ 1 f f n-1 f n vin Power MOSFET f 2 Fig. 2.- Overall energy consumption in a tapered buffer and the corresponding power MOSFET Tapered buffers have been historically developed and analyzed in the literature mainly in the field of drivers for digital IC pads. In 1975 Lin and Linholm [1] proposed a delay model based on the propagation delay between two minimum inverters and Jaeger [2] found the optimum tapering factor that minimized the total propagation delay. Afterwards, Nemes [3] added the concept of parasitic delay of an inverter without load. Subsequently, Li et al. [4] used the split-capacitor model to determine the total propagation delay of a tapered buffer. In 1991, Sutherland [5] introduced the delay estimation by means of the logical effort concept. Although all these works deeply analyzed the propagation delay of tapered buffers, energy consumption is of paramount interest in high frequency switching power converters application. Fewer works have studied the power consumption of these circuits. Choi and Lee [6] proposed a capacitive 44530-7803-8834-8/05/$20.00 ©2005 IEEE. approach based on the split-capacitor model. Cherkauer and Friedman [7] added to the capacitive approach the short-circuit current estimation based on the Sakurai short-channel α-power model of transistor operation [8]. More recently, contributions about tapered buffer design focused on their application to switching power converters have been reported (Stratakos [9], Kursun [10]) proposing tapering factor values that aim to reduce the corresponding switching losses. This work proposes an energy model, analogous to the Nemes delay model [3], to determine the energy consumption of a tapered buffer (section 2). In addition to this, in section 3 a fall-rise time model of a tapered buffer is proposed, showing that it is related to the switching losses of the power MOSFET. A design procedure for the tapered buffer that concurrently minimizes both driver losses and switching losses of power MOSFET is discussed in section 4. Finally, a design example for a given power MOSFET in a 0.35µm CMOS standard technology is exposed in section 5. 2. PROPOSED SWITCHING ENERGY LOSS MODEL The proposed energy model is based on the amount of charge required to change the state of a digital inverter. Charge is observed rather than current because for switching losses evaluation it is more convenient to model the energy (that depends on voltage and charge) spent in each switching cycle than to model the power, since the power changes with switching frequency. Both intrinsic charge and unitary effort charge concepts (figure 3) are used to determine the total charge spent in a switching cycle by a single stage of the inverter chain: Switching charge = f i-1Qi +f i Qe1 (1) 1. Intrinsic charge (Qi): due to charge from Vss to Vdd in a unitary inverter during a state transition. 2. Unitary effort charge (Qe1): due to the additional charge from Vdd during the state transition, when a unitary inverter is loaded with an identical inverter. 1 vin tfri Qi 1 1 vin tfri+tfre1 Qi+ Qe1 Fig. 3.- Measurement tests of intrinsic and unitary effort charge, and fall-rise time In expression (1), f represents the tapering factor, and i is the exponent corresponding to the i-th stage, being the first one i=1. The total charge supplied from the voltage source to the whole n-inverters chain is: ( ) f ffQQfQ f Q QQQQ n ei n i i e i nT − − += +=+++= ∑ = 1 1.... 1 1 121 (2) And consequently the energy consumption is given by: ( ) 1 1 1 − − += f ffQQVE n eiDDdriver (3) The most common definition of the tapering factor [3] is found as the ratio between the equivalent input capacitance of the first stage, and the equivalent input capacitance of the target load (the power MOSFET gate in the application under study). n in out C C f = (4) Because of the planar capacitor associated with the transistor gate in standard CMOS technology, the output-to-input capacitors ratioof the inverters chain can be expressed in terms of the dimensions, and in turn in terms of their corresponding channel widths, which is more useful in the design step: n np power n npox powerox WW W LWWC LWC f )()( + = + = (5) being Wpower the channel width of the power MOSFET, and Wp and Wn the channel width of the P-MOS and N-MOS of the input inverter, respectively. In order to validate the model, the results from equation (3) are compared with transistor-level simulation results for a particular 0.35 µm CMOS technology. In figure 4, the evolution of energy consumption for several inverter chains with different number of stages is shown. In all cases, the output load is a 15000 µm – width PMOS transistor (corresponding to a conduction resistance of 0.4Ω), and the supply voltage is 3.6V (which is the nominal value of a Li-Ion battery). Simulation results Model results Fig. 4.- Switching energy loss of tapered buffers as a function of the number of stages (model and transistor-level simulation) Note that in case the load input capacitance can not be easily modeled (e.g. nonlinear capacitor), a more general definition of the tapering factor can be used. In that case, the n-root of the ratio between the charge spent to change the state of the load device, and the unitary effort charge is computed: n e out Q Qf 1 = (6) 3. PROPOSED FALL-RISE TIME MODEL Since current CMOS technology is able to operate at switching frequencies (GHz) well above of those required by switching power converters (even in case of high frequency designs to be integrated, in the order of tens of MHz), the delay across the whole tapered buffer becomes of low relative significance. Consequently, taking into account the monotonic evolution of 4454 power consumption as the number of inverters in the chain increase, it might seem that the optimum design consists in a one-inverter tapered buffer. Nevertheless there is an additional factor to take into account in the design step. The switching losses of a power CMOS transistor depend on the time spent to change its state (the slower the transition occurs, the higher the switching losses are), which directly depends on the tapered buffer design. Thus, instead of delay time (td), the output fall-rise time (tfr) should be considered when designing a power-aware tapered buffer, assuming that both fall time and rise time are similar. The fall-rise time of the last stage of a tapered buffer can be approximated by means of the following expression: 1frefrifr fttt += (7) where tfri is the fall-rise time of a single minimum sized inverter without load, and tfre1 is the unitary effort fall-rise time (additional transition time when a minimum inverter is connected to another one), as seen in previous figure 3. In figure 5 the proposed model results (7) and the transistor- level simulation results are depicted, exhibiting a rather tight matching (especially for larger number of stages). Simulation results Model results Fig. 5.- Fall-rise time as a function of the number of stages As shown in the previous picture, the tfr increases as the number of inverters of the chain is reduced (and the corresponding tapering factor increases). This trend becomes clearer in the transient simulations of figure 8, where falling edge of the output is presented for several inverters chains (with the corresponding different tapering factors), keeping the power MOSFET size constant. 4. ENERGY-AWARE OPTIMIZED DESIGN OF A TAPERED BUFFER DRIVING A POWER MOSFET The presence of two opposed trends in the dependence of power consumption and fall-rise time on the number of inverters in the tapered buffer chain, suggests the existence of an optimized design of the tapered buffer as regards energy consumption (this is, when aiming to minimize the overall switching losses encompassing tapered buffer and power transistor). To find this optimized design a relationship between fall-rise time and switching losses in the power transistor is required. From the 0.35 µm CMOS transistor-level simulation measures a rather linear function that relates the fall-rise time and the switching losses can be obtained (figure 6). ( ) min1min ·· tefrefritetefrteSWPowerMOS EfttKEtKE ++=+=− (8) It should be noted that the Etemin and Kte terms are expected to depend on the transistor size, the technological process and switching conditions, and are obtained from simulation results. Simulation results Model results Fig. 6.- Power MOSFET switching losses as a function of the fall-rise time Resorting to the modeling provided by equations (8) and (3), an expression for the overall power consumption can be obtained: ( ) ( ) f ffQQVEfttKEEE n eiDDtefrefritedriverSWPowerMOST − − ++++=+= − 1 1· 1min1 (9) The simulation results showing the overall energy consumption as well as the results derived from the model (9) are shown in figure 7. It is observed the minimum generated by the two opposed trends in power consumption, namely from switching losses of the tapered buffer and from the power MOSFET. Simulation results Model results Qi = 12.25 fC Qe1 = 9.7 fC tfre1 = 40.2 ps tfri = 47.6 ps Kte = 64.83 mW Etemin = 148.1 pJ Fig. 7.- Total switching energy loss as a function of the number of stages of the tapered buffer The last step is to substitute the tapering factor by its expression in terms of number of inverters n (as given in (4)). The number of inverters is preferred as a design variable because it is constrained to natural values, whereas f varies continuously. Finally, the optimized design of the tapering buffer that not only minimizes its own losses, but minimizes the power transistor switching losses hence achieving the global goal is obtained as: +− + = 1 11 ))(1( 1log )log( frete eiddfrete opt tK QQaVtK an (10) where a is the Cout/Cin ratio (or Wpower/(Wp+Wn)). The result of expression (10) needs to be rounded to the nearest natural value. Note that a complete design procedure would choose the channel width for the power MOSFET that equalize conduction and switching losses. 4455 5. DESIGN EXAMPLE An optimized design of a tapered buffer acting as gate drive for a power MOSFET in AMS 0.35µm CMOS standard process is presented in the following. The output power device is a PMOS transistor of 15000 µm /0.35 µm size, conducting a 100mA current in its on state. Table 1 and table 2 present the values of all the required parameters for the selected technology. Wpower 15000µm Qi 12.25fC Wp 1.2µm Qe1 9.72fC Wn 0.4µm Kte 64.83mW VDD 3.6V tfre1 40.2ps Table 1.- Design parameters Table 2.-Model parameters (obtained by simulation) According to expression (10) and (5): 3172.3 ≅=optn (11) 08.21=optf (12) Note that this factor is notably higher than those presented in previous approach of tapered buffers operating as gate drivers (Stratakos [9], Kursun [10]). The resulting transistor sizes of all the inverters implementing the tapered buffer driving the power MOSFET are summarized in table 3 (only the channel width is shown, since the channel length is the same for all the transistors and equal to 0.35µm). Stage 1 2 3 PMOS 1.2 µm 25.3 µm 533.55 µm NMOS 0.4 µm 8.45 µm 177.85 µm Table 3.- Transistor’s channel width of the optimized tapered buffer 2-inverter E = 826 pJ 3-inverter E = 591 pJ 4-inverter E = 601 pJ 90% 10% Fig. 8.- Transistor-level transient simulation results. Instant dissipated power (tapered buffer + power MOSFET) and fall and rise edges of the output signal Figure 8 depicts the fall and rise edges of the switching signal at the power transistor’s gate, for the designed 3-stage tapered buffer, and for the cases of 2-stage (f=96.8) and 4-stage (f=9.8). The overall instantaneous power (power MOSFET + tapered buffer) provided by the 3.6Vvoltage source, is included. From the previous results, it is observed that the best results as far as energy consumption is concerned are obtained by means of the 3-inverters tapered buffer, as predicted by (11). Additional design considerations should take into account that an increasing number of inverters increases the peak value of instant power, thus compromising reliability, which makes the 3-stage design even better (in front of the 4-stage design). 6. CONCLUSIONS A methodology to optimize the switching energy losses of power MOSFETs and their associated tapered buffers, targeting on-chip switching power converters application, has been proposed. The presented approach is derived from the modeling of the energy consumption of the tapered buffer by itself, and the repercussion of its output fall-rise time upon the switching losses of the power MOSFET. Both contributions to total switching losses present opposed trends as a function of the number of stages in the tapered buffers. Thus, a minimum is found from transistor level simulations results which coincides with that one arisen from the proposed model and design procedure. A design example has been carried out to validate the approach. The target load was a 15000µm-width PMOS transistor, in a proof-of-concept 0.35µm CMOS technology, and a tapering factor of 21 (for a 3-inverter chain) has been found as the best trade-off between tapered buffer switching losses and power transistor switching losses. Acknowledgements. This work has partially funded by projects TIC-2001-2183 and TIC-2001-2157-C02-01 from the Spanish MCYT. Gerard Villar holds a CICYT Research fellowship. REFERENCES [1] Hung Chang Lin, Loren W. Linholm, “An Optimized Output Stage for MOS Integrated Circuits”, IEEE Journal Of Solid-State Circuits, Vol. SC-10, No.2, pp. 106-109, April 1975 [2] Richard C. 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