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Journal of Environmental Management 351 (2024) 119672 Available online 1 December 2023 0301-4797/© 2023 Elsevier Ltd. All rights reserved. Research article Combination of advanced biological systems and photocatalysis for the treatment of real hospital wastewater spiked with carbamazepine: A pilot-scale study Abhradeep Majumder a, Philipp Otter b, Dominic Röher b, Amit Bhatnagar c, Nadeem Khalil d, Ashok Kumar Gupta e,*, Riccardo Bresciani f, Carlos A. Arias g a School of Environmental Science and Engineering, Indian Institute of Technology Kharagpur, Kharagpur, 721302, India b AUTARCON GmbH, D-34117, Kassel, Germany c Department of Separation Science, LUT School of Engineering Science, LUT University, Sammonkatu 12, Mikkeli, FI-50130, Finland d Environmental Engineering Section, Department of Civil Engineering Aligarh Muslim University, Aligarh, 202001, India e Environmental Engineering Division, Department of Civil Engineering, Indian Institute of Technology Kharagpur, Kharagpur, 721302, India f IRIDRA, Via Alfonso la Marmora, 51, 50121, Firenze, FI, Italy g Department of Biology, Aquatic Biology, Ole Worms Allé 1, Bldg 1135, Aarhus University, 8000, Aarhus C, Denmark A R T I C L E I N F O Handling editor: Raf Dewil Keywords: Moving bed biofilm reactor Pharmaceuticals Aerated constructed wetland Toxicity analysis Degradation pathway A B S T R A C T Over the past few decades, the increase in dependency on healthcare facilities has led to the generation of large quantities of hospital wastewater (HWW) rich in chemical oxygen demand (COD), total suspended solids (TSS), ammonia, recalcitrant pharmaceutically active compounds (PhACs), and other disease-causing microorganisms. Conventional treatment methods often cannot effectively remove the PhACs present in wastewater. Hence, hybrid processes comprising of biological treatment and advanced oxidation processes have been used recently to treat complex wastewater. The current study explores the performance of pilot-scale treatment of real HWW (3000 L/d) spiked with carbamazepine (CBZ) using combinations of moving and stationary bed bio-reactor- sedimentation tank (MBSST), aerated horizontal flow constructed wetland (AHFCW), and photocatalysis. The combination of MBSST and AHFCW could remove 85% COD, 93% TSS, 99% ammonia, and 30% CBZ. However, when the effluent of the AHFCW was subjected to photocatalysis, an enhanced CBZ removal of around 85% was observed. Furthermore, the intermediate products (IPs) formed after the photocatalysis was also less toxic than the IPs formed during the biological processes. The results of this study indicated that the developed pilot-scale treatment unit supplemented with photocatalysis could be used effectively to treat HWW. 1. Introduction Hospitals generate a significant amount of wastewater due to their requirement in various healthcare-related activities. Hospital waste- water (HWW) comprises antibiotic-resistant genes, infectious microor- ganisms, high organic loading, toxic metals, and pharmaceutical residues, which have detrimental effects on the environment (Majumder et al., 2021; Pariente et al., 2022; Wilkinson et al., 2022). The effluent discharged from different hospitals also contains high concentrations of ammonia, total nitrogen (TN), total suspended solids (TSS), and total dissolved solids (TDS) and is characterized by low biochemical oxygen demand/chemical oxygen demand ratio (BOD/COD ratios). HWW mainly comprises fecal matter and urine, which not only adds to the BOD of the wastewater but also contains pharmaceutically active com- pounds (PhACs), which are the unmetabolized fraction of the pharma- ceuticals administered to the patients. Most of these PhACs and their metabolites are extremely hydrophilic and have a complicated molec- ular structure, preventing them from being degraded by traditional wastewater treatment methods (Roberts and Thomas, 2006; Teodosiu et al., 2018). In this context, advanced oxidation processes (AOPs) have been employed to degrade these PhACs (Oyewo et al., 2021; Pariente et al., 2022; Pastre et al., 2023). Although AOPs have been effective in degrading PhACs in synthetic wastewater prepared using deionized water, when treating real HWW, the organic matter and other inhibiting substances present in the HWW restrict the performance of the pro- cesses. As a result, pre-treatment of the HWW is necessary. * Corresponding author. E-mail address: agupta@civil.iitkgp.ac.in (A.K. Gupta). Contents lists available at ScienceDirect Journal of Environmental Management journal homepage: www.elsevier.com/locate/jenvman https://doi.org/10.1016/j.jenvman.2023.119672 Received 12 August 2023; Received in revised form 18 November 2023; Accepted 20 November 2023 mailto:agupta@civil.iitkgp.ac.in www.sciencedirect.com/science/journal/03014797 https://www.elsevier.com/locate/jenvman https://doi.org/10.1016/j.jenvman.2023.119672 https://doi.org/10.1016/j.jenvman.2023.119672 https://doi.org/10.1016/j.jenvman.2023.119672 http://crossmark.crossref.org/dialog/?doi=10.1016/j.jenvman.2023.119672&domain=pdf Journal of Environmental Management 351 (2024) 119672 2 In this context, this study focuses on the development of pilot-scale hybrid treatment technology comprising of advanced biological pro- cesses and advanced oxidation process to treat hospital wastewater and emphasizing on the removal of a recalcitrant PhAC. The pilot-plant was constructed at Kharagpur Subdivisional Hospital, Kharagpur, India (22.32 ◦N, 87.31 ◦E) to treat the hospital wastewater generated directly from the hospital. The novelty of the work lies in the utilization of the pilot-scale treatment unit consisting of a combination of novel treatment technologies: a moving and stationary bed bioreactor-sedimentation tank (MBSST) and an aerated horizontal flow subsurface constructed wetland (AHFCW). Furthermore, a study on a combination of MBBR- based system, CW-based system and photocatalysis for treating waste- water at pilot-scale has rarely been studied. The plant was operated at a capacity of 3000 L/day, and different treatment combinations were explored. The treatment combinations involved treatment of the HWW with MBSST, followed by AHFCW (continuous aeration), and photocatalysis in Phase 1. In phase 2, the HWW was only passed through AHFCW (continuous aeration) and then subjected to photocatalysis. Finally, in phase 3 of the operation, the AHFCW was provided intermittent aeration and the effluent was sub- jected to photocatalysis. The HWW was spiked with carbamazepine (CBZ) since it is a neurotoxic drug and commonly detectable in waste- water at concentrations ranging from 0.1 to 3 μg/L. Usually, CBZ can affect human beings directly at concentrations above 11 μg/L if exposed for a prolonged duration of time (Oliveira et al., 2015; Parida et al., 2021; Verlicchi et al., 2012). Although the drinking water equivalent limit (DWEL) of carbamazepine (CBZ) is higher than the concentration found in hospital wastewater, prolonged exposure to lower levels of CBZ over time can still have harmful effects (Majumder et al., 2019a). Furthermore, CBZ has sublethal effects on organisms, such as disrup- tions to reproductive, developmental, or behavioral processes, which can have significant ecological implications (Chen et al., 2019; Kohl et al., 2019; Vernouillet et al., 2010). Moreover, CBZ can bioaccumulate in organisms over time, which means that even though the concentra- tion in the water is low, it can build up in the tissues of organisms as they are exposed continuously (Rodríguez-Mozaz et al., 2016; Valdés et al., 2016; Vernouillet et al., 2010). This bioaccumulation can lead to higher concentrations in organisms higher up the food chain. Furthermore, it was found to be very difficult to degrade using biological systems as compared to other antibiotics (sulfamethoxazole) and endocrine-disrupting compoundsof the treatment units 2.3 Phases of operation 2.4 Sampling and analysis 2.5 Toxicity evaluation methodology 3 Results and discussion 3.1 Biofilm characterization 3.2 Performance of the pilot plant in phase 1 3.3 Performance of the pilot plant in phases 2 and 3 3.4 Photocatalytic treatment of the effluent of the pilot plant 3.5 Degradation mechanism of carbamazepine in the different processes 4 Conclusions Funding CRediT authorship contribution statement Declaration of competing interest Data availability Acknowledgements Appendix A Supplementary data References(17β estradiol) as observed in our previous study (Majumder et al., 2023). Additionally, it has also been reported that CBZ has very low biodegradability (Saidulu et al., 2021). Due to all these reasons, it is necessary to remove recalcitrant toxic compounds, such as CBZ at its source of generation and hence CBZ was chosen as the test compound. The treated effluent from the biological systems further underwent photocatalysis to remove any remaining CBZ. The intermediate products (IPs) formed, and their toxicity was assessed to comprehend the effectiveness of the treatment methodology. 2. Materials and methods 2.1. Location of the pilot-scale treatment unit and treatment units employed The pilot plant was set up at Kharagpur Subdivisional Hospital (22.32 ◦N, 87.31 ◦E). The wastewater generated from Kharagpur Sub- divisional Hospital was discharged via open drains. The wastewater was collected from the open drains using gravity sewers and sent to the treatment site. The location of the plant, HWW generation and collection points and other details have been provided in Fig. 1. The schematic representation of the treatment system is shown in Fig. 2 (a) and the cross-sectional view of the AHFCW is shown in Fig. 2 (b). The wastewater collected from the open drains is sent by gravity through sewer lines to a sump. The wastewater is pumped from the sump via a centrifugal pump and sent to the first stage of treatment. At the sump, CBZ dosing was carried out using a peristaltic pump to spike the concentration of the drug in the system and observe its removal. The CBZ dosing was carried out in such a way that the CBZ concentration in the wastewater reached to around 0.3 mg/L. The first stage of treatment Fig. 1. Location of pilot-scale treatment unit at Kharagpur Subdivisional, Kharagpur, India (22.32 ◦N, 87.31 ◦E). A. Majumder et al. Journal of Environmental Management 351 (2024) 119672 3 Fig. 2. (a) Schematic representation of the pilot-scale treatment system installed at Kharagpur Subdivisional Hospital and (b) cross-sectional view of the AHFCW. Fig. 3. (a) Schematic representation of (MBSST) with MBBR (left) and bio-tower (right), (b) SEM image of biofilm growth on the K2 bio carriers, (c) K2 bio carriers before and after the period of acclimatization, and (d) FTIR spectra of biofilm growth on the K2 bio carriers. A. Majumder et al. Journal of Environmental Management 351 (2024) 119672 4 comprises of a moving bed biofilm reactor (MBBR) (diameter = 0.8 m, height = 1.3 m) followed by a bio-tower (diameter = 0.9 m, height = 2.3 m) or super rate trickling filter comprising of a solid-liquid separator, which allows the bottom part of the bio-tower to act as a settling unit (Fig. 3). This setup has been collectively called the MBSST (Ghosal et al., 2020). The schematic representation of the MBBR and the bio-tower (MBSST) is shown in Fig. 3(a). The side water depth in the MBBR tank is 1 m and has a freeboard of 0.3 m. In the bio-tower, the perforated slab, which is used as the solid-liquid separator, is provided at a height of 0.7 m from the bottom of the tank. Above the perforated tank, a side water depth of 1.3 m is provided and a freeboard of 0.3 m. Both the MBBR tank and the bio-tower is filled with K2 bio-carriers (Fig. 3 (b and c). The bio-carriers were made of polypropylene and had a specific gravity of 0.9, a specific surface area of 450 m2/m3, and a void ratio of 50 %. In the MBBR, the carrier fill was 22 %. The hydraulic retention time (HRT) provided for the MBBR tank was 4 h. The effluent of the MBBR then flows into the bio-tower by gravity, which is packed with the same K2 bio-carriers used in the MBBR. As the water passes through the perfo- rated screen, some of the suspended matter is settled inside the settling chamber, and the effluent flows by gravity into the AHFCW. The cross-sectional view of the AHFCW (Section A-A’ of Fig. 2 (a)) has been provided in Fig. 2 (b). The aeration setup of the AHFCW (length = 6 m, breadth = 2.33 m and height = 1 m) was carried out by placing drip lines along the length (diameter 16 mm and spacing of 11 cm) and breadth (diameter 16 mm and spacing of 6 cm). The drip lines were connected to the diaphragm pump (JDK-S-100), having an optimal flow of 100 L/min. The wetland was then filled with siliceous gravel (8–16 mm) (Fig. S1 (a)). Larger gravels (30–50 mm) were placed at the inlet region and outlet region of the CW. The top layer of the constructed wetland (CW) was filled with coarse aggregates (Fig. S1 (b)). The AHFCW was planted with Canna indica. The effluent of the bio-tower was first collected in a small sump from where it flows by gravity into the AHFCW in the inlet zone, and the water trickles down and starts to flow towards the other end due to the slope proved (1/100). The flow was maintained at 3000 L/day, and the average porosity was 0.35. Hence, the HRT of the AHFCW was around 1.6 d. The step-by-step processes involved in the build-up of the AHFCW, including laying of drip lines, filling of the substrate material, plantation of macrophytes, and acclimatization, have been depicted in Fig. S1 (a-f). Once the AHFCW is filled, the water escapes from the outlet pipe in the outlet region and is collected in the sump. The effluent of the AHFCW was further treated with Al–ZnO/Fe in the presence of UV-A irradiation to remove any remaining traces of CBZ. 2.2. Acclimatization of the treatment units The HWW was continuously fed through the pilot plant. In order to promote microbial growth, the MBBR, bio-tower, and AHFCW were inoculated with activated sludge, cow dung, and jaggery. The system was allowed to acclimatize for 2 months following which the steady state was achieved. After acclimatization, the formation of biofilm in the K2 bio carriers was evident as depicted in Fig. 3 (b) and (c). The Fourier transformed infrared radiations (FTIR) of the biofim formed on the K2 carriers have been shown in Fig. 3 (d). In the AHFCW, the coarse aggregates below the top layer also turned brown, indicating the formation of biofilm (Fig. 4 (a)). The formation of algae was also observed on the top layer of the coarse aggregates, which were exposed to the sunlight (Fig. 4 (b)). The SEM image of the biofilm formed on the coarse aggregates has been depicted in Fig. 4 (c). The FTIR spectra of algae and biofilm have been shown in Fig. 4(d). Over a period of 30 d of acclimatization, the Canna indica also grew and became denser. The photograph of the complete pilot plant after the period of acclimatization is shown in Fig. 5. The various steps involved in the preparation and acclimatization of the AHFCW have been shown in Fig. S1. 2.3. Phases of operation The pilot-scale treatment plant was operated in 3 phases. Each phase was carried out for a period of 15 d. The samples were collected and analyzed on a daily basis and the number of replicates for each sample was 3. In the first phase, the wastewater was allowed to pass through all Fig. 4. (a) Biofilm growth on coarse aggregates at 10 cm depth of AHFCW after the acclimatization period, (b) algal growth on the aggregates in the top layer of the AHFCW after the acclimatization period, (c) SEM images of biofilm growth on the coarse aggregates, and (d) FTIR spectra of biofilm grown on substrate at 10 cm depth of AHFCW, and algae grown on the coarse aggregates. A. Majumder et al.Journal of Environmental Management 351 (2024) 119672 5 the treatment units, i.e., the MBBR, bio-tower, and the AHFCW at a flow rate of 3000 L/day, and the plant was operated for 24 h a day. The aeration in the MBSST and the AHFCW was continuous. The perfor- mance of each of the units was comprehended by analyzing the samples of the raw HWW, MBBR effluent, bio-tower effluent and AHFCW effluent. In the second phase, the HWW from the sump was directly diverted to the AHFCW. The MBBR and the bio-tower were bypassed to observe the efficiency of the AHFCW as a single biological treatment unit. The flow rate was kept the same, and aeration was provided for 24 h. In the third phase, the MBBR and the bio-tower were again bypassed and the performance of the AHFCW was assessed with intermittent aeration for 6 h at 6 h intervals. The performance of each of the treatment units was assessed based on their ability to remove COD, TSS, turbidity and CBZ. Furthermore, the ammonia, nitrate, nitrite, TDS and pH at the end of each stage of treatment were also monitored. The characteristics of aw HWW characteristics and the effluent after each treatment unit in the 3 different phases have been provided in Table 1. Photocatalysis using iron-modified aluminum-doped zinc oxide (Al–ZnO/Fe) was carried out after each of the treatment phases to check the removal of any remaining CBZ in the effluent of the AHFCW. Zinc Oxide (ZnO) was modified since it has a wide bandgap and has Fig. 5. Panoramic view of the pilot-plant at Kharagpur Subdivisional Hospital. Table 1 Wastewater parameters before and after treatment. COD (mg/l) Turbiditity (NTU) TSS (mg/L) Carbamazepine (mg/L) TDS (mg/L) Ammonia (mg/L) Nitrite (mg/L) Nitrate (mg/L) Phase 1 Raw HWW (Avg) 140.33 141.25 511.46 0.28 359.54 44.00 BDL 0.02 Max 167 159 680 0.35 381 47.00 0.04 Min 105 103 289 0.27 324 41.00 0.01 S.D 32.63 15.56 103.23 0.03 16.30 2.16 0.02 Post MBBR (Avg) 91.33 24.97 66.85 0.23 316.85 13.00 BDL 0.90 Max 124 33.3 89 0.31 336 15.00 1.20 Min 42 16.5 39 0.17 283 10.00 0.60 S.D 32.42 5.80 15.63 0.05 15.99 1.72 0.30 Post MBSST (Avg) 52.03 14.18 89 0.19 285.92 11.00 BDL 0.07 Max 93 22.6 56 0.21 354 14.00 0.09 Min 33.2 6.64 29 0.16 213 9.00 0.04 S.D 25.72 5.24 7.70 0.02 38.34 1.94 0.02 Post AHFCW(Avg) 19.66 8.46 34.46 0.20 251.69 0.12 BDL 0.05 Max 33 16.2 78 0.21 283 0.17 0.07 Min 4.15 4.71 22 0.17 220 0.03 0.02 S.D 11.42 3.81 14.85 0.01 18.75 0.06 0.02 Phase 2 Raw HWW (Avg) 132.86 125.86 542.29 0.32 259.86 40.00 0.06 5.30 Max 156.00 144.00 623.00 0.33 287.00 45.00 0.08 7.80 Min 115.00 110.00 445.00 0.30 220.00 37.00 0.04 3.40 S.D 14.03 11.22 61.75 0.02 22.94 3.21 0.02 1.81 Post AHFCW (Avg) 37.16 40.57 121.57 0.21 233.57 0.67 0.55 45.00 Max 52.00 45.00 167.00 0.21 252.00 1.20 0.60 48.00 Min 24.00 31.00 89.00 0.14 209.00 0.30 0.50 41.00 S.D 9.98 4.72 23.82 0.03 16.27 0.33 0.05 3.27 Phase 3 Raw HWW (Avg) 125.50 118.67 579.00 0.35 252.33 52.12 0.05 5.19 Max 154.00 129.00 789.00 0.38 289.00 45 0.10 5.60 Min 105.00 109.00 453.00 0.34 213.00 55 0.02 4.70 S.D 23.31 8.31 128.17 0.02 25.48 56 0.03 0.36 Post AHFCW (Avg) 53.67 39.71 114.86 0.26 226.17 4.78 1.43 15.16 Max 66.00 48.00 189.00 0.27 246.00 2.8 1.53 18.10 Min 46.00 32.00 78.00 0.26 211.00 6.2 1.33 12.20 S.D 7.84 6.74 38.94 0.01 12.98 5.3 0.08 2.52 Avg: Average, SD: Standard deviation, BDL: Below Detection Limit. A. Majumder et al. Journal of Environmental Management 351 (2024) 119672 6 exhibited promising photocatalytic activity as per the literature (Abebe et al., 2020; Majumder and Gupta, 2020, 2021; Priyanka and Srivastava, 2013). However, electron-hole recombination is a significant downside of photocatalysis using ZnO. To prevent the recombination of electrons and holes, Al doping was carried out (Majumder et al., 2022). Further, in order to facilitate easy separation from the aqueous medium or from the bottom of the reactor, Fe modification was carried out to induce mag- netic properties to the photocatalyst. The optimum synthesis conditions for the Al–ZnO/Fe photocatalyst have been described elsewhere (Majumder et al., 2022). The continuous photocatalytic reactor used in this study is shown in Fig. S2. It consists of two chambers with di- mensions of 0.5 m in length, 0.1 m in breadth, and 0.7 m in height. Three of these chamber’s surfaces are non-transparent and coated with white material to enhance light scattering while preventing light from escaping. The first chamber serves as the photocatalysis chamber, where contaminated water is introduced into the system. The second chamber functions as a settling chamber for the photocatalyst particles. Between these two chambers, a UV setup is installed, capable of accommodating up to three 15 W UV-A lamps (Majumder et al., 2023). Additionally, an overhead 15 W UV-A lamp is positioned above the photocatalysis chamber (Fig. S2). As contaminated water enters the photocatalytic chamber, it undergoes stirring via an overhead stirrer, and aeration is provided from the bottom. This stirring and aeration assist in main- taining the suspension of the photocatalyst material. Once the water level reaches a specified point based on the designated hydraulic retention time (HRT), the water is directed through connecting pipes into the photocatalyst settling chamber. In this chamber, the photo- catalyst settles, allowing the clear supernatant to exit through the outlet (Fig. S2). The photocatalytic studies of the effluent of the AHFCW were carried out by subjecting the effluent to UV-A irradiation. The effluent flow was maintained at around 8.33 L/h, and the Al–ZnO/Fe dose was maintained at 0.5 g/L in the photocatalytic chamber. Overall, an HRT of 3 h was provided. The operating conditions used in this study were optimized elsewhere (Majumder et al., 2023). 2.4. Sampling and analysis The raw HWW sample was collected from the influent drain. The second sampling point was after the MBBR unit, the third sampling point was from the effluent pipe of the bio-tower and the final sampling point was the effluent pipe of the AHFCW. The photocatalytic treated sample was collected after the sedimentation tank in the photocatalytic reactor (Fig. S2)). The physical and chemical parameters of wastewater, such as TSS and COD, were measured according to standard methods (APHA, 2017). Turbidity was measured using a 2100Q Portable Turbidimeter. TDS and pH were measured using Multi-Parameter Tester 35 (Thermo Scientific) and pH/ORP analyzer (Analab), respectively. Ammonia, ni- trate, and nitrite were measured using a photometer (MD 600 (Lovi- bond)). The wastewater samples were collected and stored in ice boxes and carried to the laboratory for further analysis. The samples were filtered using 0.22-μm filter paper and stored at − 20 ◦C before carrying out the chromatographic analysis. CBZ quantification was carried out using high-performance liquid chromatography (HPLC) (Thermo Fisher Scientific, Ultimate 3000). Deionized water (DI) and HPLC-grade acetonitrile in the ratio of 1:1 was used as the mobile phase, while the stationary phase was a C18 column. The CBZ was detected at a wave- length of 281 nm. The limit of detection for CBZ using HPLC was 20 μg/L. To identify the intermediates of CBZ, LC-MS analysis was conducted using a Waters 2695 separation module connected to a QuattroMicroTM API mass spectrometer (Waters, USA). Data acquisition and processing were carried out using Waters Mass Lynx 4.1 software. Samples (10 μL) were introduced into the LC system by an auto-sampler and separated on an XTerra MS C18 reversed-phase column (2.1 mm internal diameter, 100 mm length, 2.5 m particle size). The mobile phase was composedof a 50% acetonitrile and 50% deionized water mixture, with a flow rate of 0.5 mL/min and a column temperature of 25 ◦C. The LC-eluted samples were passed through the negative electrospray ionization (ESI (− )) source. The data were collected in the MS scanning mode, covering a mass/charge ratio (m/z) scan range of 100–500. Solid-phase extraction followed by LC-MS was used to identify other PhACs present in the raw HWW. The concentration of the detected PhACs in the raw wastewater before spinking with CBZ has been shown in Table S1. 2.5. Toxicity evaluation methodology The intermediate or transformation products (IPs) formed during the degradation of the target PhAC, CBZ, were identified using LC-MS. The toxicity evaluation of CBZ and its IPs generated during degradation was conducted using the Toxicity Estimation Software Tool (T.E.S.T). Recently, various studies have reported the use of The Toxicity Esti- mation Software Tool (T.E.S.T) to find out the toxicity of various com- pounds formed during treatment (Cai et al., 2023; Jain et al., 2023; Li et al., 2023). In this context, T.E.S.T was used to evaluate the Devel- opmental toxicity, Fathead minnow LC50 (96 h) (mg/L), and Daphnia magna LC50 (48 h) (mg/L) for the parent compound (CBZ) and the IPs to evaluate their toxicity. T.E.S.T operates by utilizing chemical structures to predict the toxicity of compounds. It employs quantitative structure-activity relationship (QSAR) models and toxicity data to esti- mate parameters such as ecotoxicity, mutagenicity, and carcinogenicity. These estimates are then used to predict the potential toxicity of a given compound, aiding in risk assessment and decision-making. 3. Results and discussion 3.1. Biofilm characterization The SEM image of the formed biofilm layer is shown in Fig. 3 (c). The figure depicts the formation of a thin layer of biofilm formed on the surface of the K2 carriers. The SEM image of the biofilm formed on the coarse aggregates has been depicted in Fig. 4 (c). Similar formations of biofilm on the surface of aggregates were observed in other studies (Mingchao et al., 2013; Srivastava et al., 2020; Yan et al., 2018). The FTIR spectra of the biofilm obtained from the K2 bio-carriers is shown in Fig. 3(d), and algae grown on the coarse aggregates and biofilm devel- oped on the surface of coarse aggregates have been depicted in Fig. 4 (d), respectively. The peak at around 1020 cm− 1 may be indicative of pol- yphosphate species, which is a primary component of activated sludge (Shen et al., 2018; Staal et al., 2019). The peak was the strongest on the coarse aggregates in the CW substrate. The peak at around 780 cm− 1 may be assigned to thymine, cytosine, or uracil, which is common in biofilm samples (Wickramasinghe et al., 2020). The peak at 780 cm− 1 was only prominent in the algae and biofilm of the CW substrate. The peaks at around 1540 cm− 1 and 1640 cm− 1 may be attributed to amide II and amide I resulting from the formation of biofilm (Hu et al., 2013). The peaks at 2845 cm− 1 and 2924 cm− 1 may be attributed to C–H out-of-plane bending, symmetric and non-symmetric stretching bond with carbonyl, respectively (Mohan et al., 1991; Trovati et al., 2010). The wide peak ranging from 3100 cm− 1 to 3600 cm− 1 is due to the OH group arising from the absorbed water molecules (Jain et al., 2023; Majumder et al., 2019b). The FTIR analysis confirms the formation of biofilm on the surface of K2 biocarriers and coarse aggregates and also deepens our understanding of the diverse components within the sam- ples, offering a foundation for further environmental investigations. These findings help us to associate the removal of organics in the bio- logical systems with microbial growth. 3.2. Performance of the pilot plant in phase 1 The concentration and removal of COD, turbidity, TSS, CBZ, TDS, and pH at different stages of phase 1 of treatment have been provided in Fig. 6(a–f), respectively. In phase 1, the raw HWW from the sump A. Majumder et al. Journal of Environmental Management 351 (2024) 119672 7 entered the MBBR unit. In the MBBR unit, the average removal of COD and CBZ was 36.41 ± 12.25% and 21.03 ± 9.89%, respectively. The COD acted as the food for the microorganisms, and aerobic degradation took place in the presence of continuous aeration. Post MBBR, there was a drop in TSS and turbidity. The TSS and turbidity in the effluent of the MBBR were 66.15 ± 15.6 mg/L and 24.96 ± 5.79 NTU, respectively. The TSS in the effluent of the MBBR was primarily the mixed liquor suspended solids (MLSS). The drop in TSS and turbidity may be attrib- uted to the settling of suspended matter that occurred in the sump from where the wastewater was pumped. There was very little removal of CBZ observed in the MBBR unit. Similar low removal of CBZ has been observed in other biological processes as well (Dubey et al., 2023; Sai- dulu et al., 2021). This is primarily because CBZ has a complex molec- ular structure and is not easily degraded by biological processes. The low biodegradability of CBZ is marked by a very low biomass normalized rate constant (Saidulu et al., 2021). Furthermore, CBZ is not highly hydrophobic; thereby, it also does not get adsorbed onto the biomass in the system. Similar low removal for CBZ was observed in MBBR by other researchers (Casas et al., 2015; Luo et al., 2015). The pH of MBBR effluent was around 7.55, and the TDS was around 316.85 ± 15.99 mg/L. The pH of the MBBR effluent was slightly increased from around 7.3 in the raw wastewater. This may be due to the aeration, which caused turbulence in the system and led to the outgassing of CO2 from the water, resulting in an increase in pH (Sundberg and Jönsson, 2008). Following the MBBR, the wastewater was passed through the bio- tower. The total COD removal achieved at the end of the bio-tower was 63.64 ± 12.99%. The TSS and turbidity concentration were further reduced due to the presence of the settling tank at the bottom of the bio-tower. The TSS and turbidity in the effluent of MBSST were found to be 40.23 ± 7.70 mg/L and 14.17 ± 5.23 NTU, respectively. Although the COD removal was high, there was no significant improvement in the CBZ removal as the total COD removal post-MBSST was 30.94 ± 9.90%. The pH of MBBR effluent was around 7.56, and the TDS was around 285.92 ± 38.34 mg/L. Fig. 6. Removal of (a) COD, (b) turbidity, (c) TSS, (d) CBZ, (e) TDS, and (f) pH in raw hospital wastewater, MBBR effluent, MBSST effluent, and AHFCW effluent during the pilot scale operation (Phase 1, 2, and 3). A. Majumder et al. Journal of Environmental Management 351 (2024) 119672 8 The wastewater was passed through the AHFCW following the MBSST. The COD removal after the AHFCW was 85.25 ± 9.75%. The turbidity (8.46 ± 3.81 NTU) and the TSS (34.46 ± 14.84 mg/L) of the effluent were also greatly reduced. This is because several removal mechanisms, such as adsorption, filtration, microbial degradation, and plant uptake, occur in the wetlands (Varma et al., 2021). The aeration of the system further helped to remove the contaminants and prevented the formation of sludge cake at the bottom of the wetland, which might have led to the clogging of the system and the formation of anoxic conditions. However, there was no significant removal of CBZ observed. Similar to MBBR, there was an increase in pH due to the aeration leading to the degassing of CO2 (Sundberg and Jönsson, 2008). The TDS in the effluent of theAHFCW was found to be 251.69 ± 18.75 mg/L. In phase 1, a TDS reduction of 29.91 ± 5.65% could be achieved. The average ammonia concentration in the raw HWW was around 44 mg/L. After the MBSST, the average ammonia concentration was around 11 mg/L. Ammonia removal of around 75% indicates that the system is capable of nitrification. The C/N ratio in the system was around 2.77. The low C/N ratio favored the nitrification process. The average ammonia concentration was further reduced to around 0.15 mg/L after the AHFCW. During acclimatization, the autotrophs devel- oped well in the MBBR, bio-tower, and AHFCW. This allowed efficient ammonia removal. It was reported that around 70–90% ammonia removal could be achieved in a low C/N ratio of 3.5 to 2 (Sharma and Gupta, 2004). It was also reported that a low C/N ratio improves the ammonia removal performance due to the predominance of ammonia-oxidizing bacteria and nitrite-oxidizing bacteria, causing efficient nitrification under appropriate DO concentration (Yadu et al., 2018). 3.3. Performance of the pilot plant in phases 2 and 3 The concentration and removal of COD, turbidity, TSS, CBZ, TDS, and pH at different stages of phases 2 and 3 of treatment have been provided in Fig. 6(a–f), respectively. In Phase 2 of the treatment, the MBSST was bypassed, and the HWW was directly sent to the AHFCW. In Phase 2, continuous aeration was provided, while in phase 3, intermit- tent aeration was provided to minimize the operation cost. The COD, TSS, turbidity, CBZ, and TDS removal of around 72%, 68%, 78%, 35%, and 10% could be achieved in Phase 2. Microbial degradation, adsorp- tion, and filtration could be the major treatment mechanisms involved in the AHFCW. The pH of the wastewater also increased from 7.73 to 8.03 due to the degassing of CO2 caused due to continuous aeration. The average concentration of ammonia was around 40 mg/L. The average ammonia concentration in the effluent of the AHFCW was found to be 0.67 mg/L. High removal of ammonia (~98.4%) was obtained in the AHFCW system alone. The nitrifying bacteria converted the ammonia to nitrate. As a result, the nitrate content of the wastewater increased from around 5.3 mg/L in the raw HWW to around 45 mg/L in the AHFCW effluent (Ambulkar, 2017; Kamilya et al., 2022; Zhou et al., 2019). Since the AHFCW was completely aerated, most of the ammonia got converted to nitrite and then nitrate. The nitrite concentration in the raw HWW and AHFCW effluent was around 0.06 mg/L and 0.55 mg/L, respec- tively. This indicates that nitrification had occurred in the system under oxic conditions (Saidulu et al., 2023). In phase 3, aeration was provided for 6 h and then stopped for 6 h. This might lead to the formation of temporary anoxic conditions in the lower portion of the AHFCW. Hence, some anaerobic degradation might also have taken place, which lead to the formation of organic acids via acidogenesis and acetogenesis (Tchobanoglous et al., 2014). This might be accounted for the lowering in pH of the wastewater from 7.42 to 7.17. Anoxic conditions in a constructed wetland can lead to a decrease in pH due to the processes of acidogenesis and acetogenesis. When organic matter accumulates and undergoes decomposition in the absence of oxygen, acidogenic bacteria break down complex organic compounds into simpler organic acids, and acetogenic bacteria further metabolize these acids into acetate. These metabolic processes can release acidic compounds, which, in turn, lower the pH of the wetland’s water (Gupta et al., 2023; Tchobanoglous et al., 2014). Similar observations were reported in other studies as well (Setiawan and Hardiani, 2020; Tang et al., 2020). However, due to intermittent aeration, the aerobic degradation was hindered, and that affected the COD removal. The COD content of the wastewater was brought down from 125.50 ± 23.31 mg/L to 53.67 ± 7.84 mg/L (~57% removal). The TSS, turbidity, CBZ, and TDS removal of around 80%, 67%, 26%, and 10%, respectively, was achieved. The TSS and turbidity removal were not significantly affected. However, the CBZ removal was further reduced in the absence of continuous aeration. Intermittent aeration allowed the formation of aerobic and anoxic conditions in the AHFCW. The HRT of the wetland was around 1.6 d. It meant the wastewater received around 3 cycles of 6 h or aerated and 6 h of non-aerated period. As a result, the system facilitated simultaneous nitrification and denitrification during this period. The C/N ratio during this period was around 2.7. The average ammonia concentration in the raw HWW was around 52.15 mg/L. The ammonia removal obtained during this period was around 91%, as the average ammonia concentration in the AHFCW effluent was 4.78 mg/L. The average nitrate concentration in the raw HWW and AHFCW effluent was around 5.19 mg/L and 15.16 mg/L. The increase in nitrate con- centration was not as high as observed in phase 2. The average nitrite concentration in the effluent was also around 1.43 mg/L. This is because the denitrification of nitrate to N2 took place during the anoxic period in phase 3 (Tchobanoglous et al., 2014). 3.4. Photocatalytic treatment of the effluent of the pilot plant In an earlier study (Majumder et al., 2023), it was observed that when photocatalysis was used alone, the CBZ removal was around 10% in real hospital wastewater as compared to 85% in deionized water. However, when a constructed wetland was used as a pre-treatment, CBZ removal increased to more than 90% (Majumder et al., 2023). When photocatalysis was applied directly to hospital wastewater, the rapid degradation of easily degradable organic matter led to premature exhaustion of photocatalysts. Moreover, the presence of suspended solids obstructed active sites on the photocatalysts and also made the solution turbid, thereby limiting light transmission. Furthermore, interfering ions consume oxidizing radicals, hindering the degradation of recalcitrant CBZ (Azrague et al., 2007; Majumder et al., 2023). In order to address these challenges and adopt a holistic approach, a pre-treatment step using MBSST and AHFCW was implemented in this study. The concentration of the CBZ in the effluent of the pilot plant (Phase 1 to 3) and the final concentration of CBZ after photocatalytic Fig. 7. Performance of photocatalysis in the removal of CBZ from the effluent of the pilot plant. A. Majumder et al. Journal of Environmental Management 351 (2024) 119672 9 treatment, along with the removal efficiency, have been depicted in Fig. 7. The final CBZ concentration after the photocatalytic treatment was found to be 22 ± 3.83 μg/L, 34 ± 20 μg/L, and 37 ± 20 μg/L for the effluent from phase 1, phase 2, and phase 3, respectively. The obtained CBZ removal efficiency was noted as 88 ± 2%, 83 ± 2.5%, and 85 ± 1.5% for the effluent of phase 1, phase 2, and phase 3, respectively. The slightly higher CBZ removal for the effluent of phase 1 may be because the final TSS and organic content of the effluent was lower than that of phases 2 and 3. As a result, the interference was also minimal for the effluent of phase 1. The primary radicals responsible for CBZ degrada- tion are superoxide (O2 •-) and hydroxyl (OH•) radicals (Majumder et al., 2022). These radicals tend to get scavenged in the presence of suspended solids and organic matter. Furthermore, the organic matter, which is more hydrophobic than CBZ, competes with CBZ and gets preferentially degraded, resulting in lower CBZ removal (Ye et al., 2018). It was observed that the concentration of the compounds in the raw hospital wastewater was very low (quantify and hence, in this study, their effect on CBZ degradation could not be accounted. However, in an earlier study, the CBZ removal from deionized water using the same photocatalytic reactor was carried out. At similar operation conditions and an HRT of 3 h, around 85% CBZ removal was observed (Majumder et al., 2023). In this study, the CBZ removal from the effluent of AHFCW using photo- catalytic reactor was found to vary between 83% and 88%. Hence, other PhACs and their degradation products may not have significantly affected the removal of CBZ in the photocatalytic reactor. The results also suggested pre-treatment effectively reduced the levels of easily degradable organic matter, suspended solids, and interfering agents in hospital wastewater. This pre-treatment paved the way for enhanced CBZ removal during subsequent photocatalysis, with the CBZ removal efficiency reaching more than 85%. The integrated approach not only targeted CBZ but also addressed the overall composition of hospital wastewater. 3.5. Degradation mechanism of carbamazepine in the different processes The IPs obtained from LC-MS analysis of the MBSST effluent, AHFCW effluent and after photocatalysis are shown in Table 2. Table 2 also depicts the toxicity of the products formed. In the MBSST and the AHFCW, the CBZ molecules underwent subsequent hydroxylation, deamination, and bond breakage to form IP2 via various enzymatic re- actions (Alur, 1999; Li et al., 2013; Moreira et al., 2018). IP2 underwent further ring contraction to get converted to IP3, which underwent bond cleavage to form IP4 (Li et al., 2013). Further bond cleavage might have led to the formation of IP6, which underwent hydroxylation (IP7) in the MBSST to form hydroquinone (Moreira et al., 2018) or carboxylation (Megonigal et al., 2003) in the AHFCW to form benzoic acid (IP8). Similar results were found in our earlier study (Majumder et al., 2023). Iminostilbene (IP9) may also be formed by subsequent deamination and bond breakage of the CBZ molecule (Alur, 1999). During photocatalysis, the CBZ molecule is likely to get attacked by the formed hydroxyl rad- icals (OH•) to form IP10. IP10 may undergo further bond breakage, hydroxylation, and oxidation to form IP11, which may undergo ring cleavage to form 1P12 (Majumder et al., 2022). IP12 may undergo deamination to form IP8, and IP4 (in the effluent of AHFCW) may un- dergo ring cleavage to form IP5. The degradation pathway has been depicted in Fig. 8. It was observed that the IPs formed during the biodegradation in MBSST and AHFCW had significant toxicity (Table 2). Furthermore, a significant portion of the CBZ was not removed in these two processes. However, during photocatalysis, substantial degradation of CBZ and the IPs formed showed much lower toxicity than the parent compound and the other IPs. As per Fig. 8, IP-5 and IP-8 are the IPs formed after photocatalysis. IP-5 and IP-8 were observed in the effluent of the photocatalytic reactor as well. The LC50 values of IP-8 were significantly high, and that of IP-5 was also found to be higher than that of CBZ. This indicates that the IPs had a much lower toxicity as compared to the parent compound. Furthermore, since these are IPs of Table 2 Intermediate products of carbamazepine formed during the pilot-scale treatment and their toxicity. A. Majumder et al. Journal of Environmental Management 351 (2024) 119672 10 the parent compound, their concentrations were very low (Conceptualization, Methodology, Writing - review & editing, Visualization. Declaration of competing interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. Data availability Data will be made available on request. Acknowledgements The authors are grateful for the help received from the School of Environmental Science and Engineering, Indian Institute of Technology Kharagpur and Central Research Facility, Indian Institute of Technology Kharagpur, for providing laboratory facilities. Appendix A. Supplementary data Supplementary data to this article can be found online at https://doi. org/10.1016/j.jenvman.2023.119672. References Abebe, B., Murthy, H.C.A., Amare, E., 2020. 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