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IndustrialIT
AC 800M and S800 I/O
Getting Started
 
IndustrialIT
AC 800M and S800 I/O
Getting Started
NOTICE
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description of or a reference to one or more standards that may be generally relevant to
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The presence of any such description of a standard or reference to a standard is not a
representation that all of the ABB products referenced in this document support all of the
features of the described or referenced standard. In order to determine the specific fea-
tures supported by a particular ABB product, the reader should consult the product spec-
ifications for the particular ABB product.
The information in this document is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential
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liable for incidental or consequential damages arising from use of any software or hard-
ware described in this document.
This document and parts thereof must not be reproduced or copied without written per-
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The software or hardware described in this document is furnished under a license and
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This product meets the requirements specified in EMC Directive 89/336/EEC and in Low
Voltage Directive 72/23/EEC.
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respec-
tive owners.
 
Copyright © 2003-2009 by ABB. 
All rights reserved.
Release: March 2009
Document number: 3BSE056248
 
TABLE OF CONTENTS
About This Book
General ..............................................................................................................................7
Document Conventions .....................................................................................................7
Warning, Caution, Information, and Tip Icons..................................................................7
Related Documentation .....................................................................................................8
Section 1 - Product Overview
Central Processing Unit (CPU) .......................................................................................10
Communication Interface ................................................................................................12
S800 I/O...........................................................................................................................12
Section 2 - Installation
Mounting AC 800M and S800 I/O Units onto DIN-Rail ................................................15
Mechanical Installation - Metal Sheet..................................................................15
Mechanical Installation - Prefabricated Aluminum Profile .................................17
Mounting and Removing PM8xx, CI8xx and S800L Units ............................................18
Mounting and Removing S800 I/O Units........................................................................20
Power Supply...................................................................................................................26
Section 3 - Configuration
Controller Configuration - Basic Rules and Examples ...................................................27
S800 I/O Configuration - Basic Rules and Examples .....................................................32
3BSE056248 5
Table of Contents
 
Section 4 - Operation
Hardware Indicators ........................................................................................................43
AC 800M Controller (PM8xx) ............................................................................43
LED Indicators..................................................................................................... 43
Switches and Push Buttons ..................................................................................45
Communication Interface LEDs .......................................................................... 45
S800 I/O Module LEDs .......................................................................................46
S800L I/O Module LED ...................................................................................... 49
Start Modes .....................................................................................................................52
Section 5 - Maintenance/Replacement of 
Faulty Units
Online Replacement of Unit............................................................................................ 53
Appendix A - IndustrialIT System 800xA 
AC 800M Controller - Data Sheet ............................................................... 55
Appendix B - System 800xA S800 I/O System - Data Sheet...... 59
Appendix C - Dimensions............................................................................... 65
6 3BSE056248
 
About This Book
General
This manual is intended to give the reader a general knowledge about AC 800M, 
S800 I/O and S800L hardware. It includes a general product overview, guidance for 
installation, configuration examples, information valuable during operation and 
maintenance considerations. Several other manuals forms the complete 
documentation of AC 800M, S800 I/O and S800L hardware which are listed in the 
subsection Related Documentation. However, this manual should give all needed 
knowledge to get started with the use of the hardware.
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of 
material when entering text, key sequences, prompts, messages, menu items, screen 
elements, etc.
Warning, Caution, Information, and Tip Icons
This publication includes Warning, Caution, and Information where appropriate 
to point out safety related or other important information. It also includes Tip to 
point out useful hints to the reader. The corresponding symbols should be 
interpreted as follows:
Electrical warning icon indicates the presence of a hazard which could result in 
electrical shock.
Warning icon indicates the presence of a hazard which could result in personal 
injury.
3BSE056248 7
Related Documentation About This Book
 
Although Warning hazards are related to personal injury, and Caution hazards are 
associated with equipment or property damage, it should be understood that 
operation of damaged equipment could, under certain operational conditions, result 
in degraded process performance leading to personal injury or death. Therefore, 
fully comply with all Warning and Caution notices.
Related Documentation
Caution icon indicates important information or warning related to the concept 
discussed in the text. It might indicate the presence of a hazard which could 
result in corruption of software or damage to equipment/property.
Information icon alerts the reader to pertinent facts and conditions.
Tip icon indicates advice on, for example, how to design your project or how to 
use a certain function
Document ID Title
3BDS009029Rxxxx IndustrialIT 800xA - Control and I/O, PROFIBUS DP, Wiring 
and Installation
3BSE020923Rxxxx IndustrialIT 800xA - Control and I/O, S800 I/O, General 
Information and Installation
3BSE020924Rxxxx IndustrialIT 800xA - Control and I/O, S800 I/O, Modules and 
Termination Units
3BSE020927Rxxxx IndustrialIT 800xA - Control and I/O, S800 I/O, Modules and 
Termination Units with Intrinsic Safety Interface
3BSE036351Rxxxx IndustrialIT 800xA - Control and I/O, AC 800MController 
Hardware, Hardware and Operation
3BSE041880Rxxxx IndustrialIT 800xA - Control and I/O, Getting Started, 
Introduction and Basic Operation
8 3BSE056248
 
Section 1 Product Overview
The AC 800M controller consists of a selection of units mounted on horizontal 
DIN-rails, which can be housed within an enclosure. The majority of units consist of 
a base mounting plate and a removable module attached with screws.
The hardware units that form the AC 800 M controller are:
• Central Processor unit (CPU)
• Communication interface modules for different protocols
• S800 I/O modules
• Power supply modules
Various I/O systems can be connected to the AC 800M controller, either directly 
(S800 I/O) or via PROFIBUS or FOUNDATION.
Figure 1. Example of an AC 800M Controller with an S800 I/O Unit
3BSE056248 9
Central Processing Unit (CPU) Section 1 Product Overview
 
Central Processing Unit (CPU)
The CPU consist of a base plate TP830 (Terminal Plate) and a processor module 
PM8XX with various speed and memory combinations.
The base plate TP830 carries the majority of the connections to processor, the power 
supplies and communication interfaces, as well as to external buses.
CPU Base plate
Internal battery cover
Modulebus
Socket
Power Supply
CEX-Bus
Socket
Fuse
10 3BSE056248
Section 1 Product Overview Central Processing Unit (CPU)
 
Figure 2. Processor Unit - General View (here shown with PM861)
Tx/Rx 
Optical ModuleBus
External Battery
Supply Socket
Power Supply
and
Supervision Signal
Socket (SS822/SS823)
COM3/COM4
PortsDIN-rail
Locking Device
CN1/CN2
Ports
Tx/Rx
Status 
INIT
Push button
LED
Status 
Indicators
Indicators
RCU Link
Connector
(PM861/PM864/ Electrical 
ModuleBus
CEX-Bus
PM865)
Compact Flash slot
CF Connector
Lugs for extra screws to provide
secure mounting in locations subject
to vibration
3BSE056248 11
Communication Interface Section 1 Product Overview
 
Communication Interface
A number of communication modules can be connected to the controller. See 
Appendix A, IndustrialIT System 800xA AC 800M Controller - Data Sheet for 
more information on the various modules.
Communication Interface connected with CEX bus:
Up to 12 communication units can be placed on Communication Expansion Bus 
(CEX) bus.
The CEX bus must be terminated if a communication unit is connected. A CEX bus 
termination is delivered with the e CPU: tb850 (male) or TB851 (female).
An extension cable TK850 with connector DB25P with metal housing and a length 
of 0.7meter (1.3') can be used for extending the CEX bus to a second din rail.
S800 I/O
S800 I/O is a distributed and modular I/O system that communicates with 
controllers over PROFIBUS-DP/DPV1 or direct (via Modulebus). 
The S800 I/O system is DIN rail mounted and consists of Fieldbus Communication 
Interfaces, Modulebus Modems, S800 I/O modules and Module Termination Units 
(MTU). S800 I/O modules (not S800L) are mounted on MTU's, this makes them 
hot-swappable. Depended on the mounting requirement (horizontal or vertical) and 
on the field termination needs (powering, fusing etc.) there are numerous of MTU's 
to choose from.
The S800 I/O system supports fully redundant applications, redundancy can be built 
in on both communication level and I/O module level.
S800 I/O connected with PROFIBUS- DP/DPV1:
• Field Communication Interface CI801 or CI840 is the I/O station master
• Maximum 24 I/O modules per I/O station
• 1 base I/O cluster with up to 12 I/O modules (connected via electrical 
Modulebus)
• 1-7 additional I/O clusters with up to 12 I/O modules per cluster (connected via 
optical Modulebus using Modulebus Modems)
12 3BSE056248
Section 1 Product Overview S800 I/O
 
S800 I/O connected with Modulebus:
• Connection via Electrical Modulebus (single controller only)
– Up to 12 I/O modules
• Connection via Optical Modulebus
– 1-7 I/O clusters with up to 12 I/O modules per cluster (connected using 
Modulebus Modem TB820 or TB840A)
PM851 is restricted to one optical Modulebus cluster.
3BSE056248 13
S800 I/O Section 1 Product Overview
 
14 3BSE056248
 
Section 2 Installation
Mounting AC 800M and S800 I/O Units onto DIN-Rail
AC 800M and S800 I/O units are DIN-rail mountable. Each unit has a DIN rail 
locking mechanism that achieve mechanical locking and effective grounding. 
The additional screw lugs, located in the lower part of the units are used to provide 
extra fastening in environments subject to excessive vibrations. AC 800M units 
(CPU and communication interfaces) must be mounted on horizontal DIN rails. 
S800 I/O units can be mounted on both horizontal and vertical DIN rails.
There are two ways of mounting AC 800M and S800 I/O in cabinets, open rack or 
other types of installations:
• Mounting on DIN rail attached to a metal sheet
• Mounting on prefabricated aluminium profile with DIN rail
All conductive structural components of the installation must be bonded together 
with good and permanent connections for electrical safety and EMC reasons. 
The bonding should preferably be made with self-tapping cutting head screws. 
On painted surfaces where fastening is done by screw and nut, the paint must be 
removed from the contact surfaces. Apply conductive grease on surfaces to ensure a 
permanent connection. The cabinet/rack shall be properly connected to protective 
earth/ground.
Mechanical Installation - Metal Sheet
The DIN-rail is mounted on an unpainted metal sheet with fastening screws every 
100 mm to ensure good mechanical stability and a good chassis ground connection 
in the cabinet or an open rack, see Figure 3.
3BSE056248 15
Mechanical Installation - Metal Sheet Section 2 Installation
 
The metal sheet shall at least be 2.5 mm thick and at least 180 mm high with 
preferably one side bend 90 degrees to increase the stability. The metal sheet shall 
be mechanically fastened at least every 500 mm to the cabinet or rack with a 
minimum of four screws. The fastening to the cabinet frame shall be performed with 
self-tapping screws to get a good grounding connection. 
DIN-rail type with height 7.5 mm shall be used. Refer to type NS 35/7.5 according 
to standard EN50022.
Figure 3. Mechanical Installation
 
100 100 100 100
DIN-ra il 450 mm
70
178
266
Al ternative anchoring 
of e.g. I/O cables in appropria te cable duct
Alte rnati ve anchoring
of exceptional cables.
Use cable suppor t bar
+ insulating layer
+ str aps
DIN-ra il (he ight 7, 5 mm) mounted w ith
End support 2 x 3BSC022471R1
tapping screws M6x10
Ensure good electrical contact to chassies
For al l bolted joints
Tapping screws with scratches M6x10
16 3BSE056248
Section 2 Installation Mechanical Installation - Prefabricated Aluminum Profile
 
Mechanical Installation - Prefabricated Aluminum Profile
There are aluminum profiles for horizontal and vertical mounting. The aluminum 
profile gives an excellent grounding and rigid mounting of products concerned. 
The aluminum profile shall be fastened to the cabinet with at least 4 self-tapping 
screws.
The profile has grooves for screws that can be used for fastening the modules in an 
environment with excessive vibrations.
The aluminum profiles have one DIN-rail and one cable duct.
Figure 4. Cabinet with Controller and I/O on metal sheet
3BSE056248 17
Mounting and Removing PM8xx, CI8xx and S800L Units Section 2 Installation
 
The aluminum profiles are available in different sizes. For horizontal mounting use 
3BSE022255R1 (465 mm, 19") or 3BSE022256R1 (592 mm, 24") or 
3BSE022257R1 719 mm, 28.31"). For vertical mounting use 3BSE049768R1 (1800 
mm, 71").
Mounting and Removing PM8xx, CI8xx and S800L Units
Before mounting any processor unit or communication interface onto the DIN-rail, 
read carefully the installation instructions provided with the equipment. Since the 
electronic unit and base plate are supplied as a single unit, there is no requirement to 
separate them during the mounting procedure.
Mounting the units onto theDIN-rail only requires a blade screwdriver that fits 
securely into the locking screw (1 mm slot).
Figure 5. Cabinet with Controller on prefabricated aluminium profiles
18 3BSE056248
Section 2 Installation Mounting and Removing PM8xx, CI8xx and S800L Units
 
Figure 6. Base plate Locking Device
It is not allowed to manipulate CEX bus base plates in a powered and running 
system. Before changing or removing a base plate, all CEX modules on that 
segment must be removed.
To prevent damage to the pins, be sure the base plate plugs and sockets are fully 
aligned as the units interconnect. Under no circumstances use excessive force.
It is essential that the locking device is placed in the LOCKED position to avoid 
possible problems caused by vibration and/or intermittent grounding.
1 . OPEN 2. SLIDE 3. LOCKED
3BSE056248 19
Mounting and Removing S800 I/O Units Section 2 Installation
 
When disconnecting units from each other, use a screw driver according to Figure 7
Mounting and Removing S800 I/O Units
The S800 I/O is mounted on a standard DIN-rail according to EN 50022 NS35/7,5. 
The DIN-rail is mounted in a cabinet or on an enclosure wall to a metal sheet with 
fastening screws every 100 mm to ensure a good chassis ground connection in the 
cabinet or an open rack. The ModuleBus master, ModuleBus Modem, MTUs and 
S800L I/O modules are mounted to the DIN rail. In environments with major 
vibrations, the MTUs shall also be screwed on the metal sheet. The FCI, ModuleBus 
Modem and MTUs have a snap locking device that attaches it to the mounting rail.
It is possible to mount the FCI, ModuleBus Modem, MTUs and S800L I/O modules 
both vertically and horizontally.
Figure 7. Separating the Base Plates
F
R
Rx/Tx
RTS
F
R
Rx1
Tx1
Rx2
Tx2
CI853
COM1 COM2
F
R
P
INIT
B
PM860
CN1 CN2 COM3 COM4
CI851
20 3BSE056248
Section 2 Installation Mounting and Removing S800 I/O Units
 
To mount the FCI, ModuleBus Modem or MTU, place it on the top edge of the
DIN rail, release the rail latch with a flat blade screw driver and snap the bottom 
mechanism into place. When the unit is in place on the DIN rail and in position, take 
away the screw driver and the rail latch will fix the unit in position on the DIN rail. 
Release the unit from the DIN rail in a similar way. 
A flat blade screw driver can be used to release the latch to allow easier movement 
along the DIN rail or removal of the unit (Figure 8).
Figure 8. MTU Latching System
A
BC
D
E F
A
BC
D
E F
Move up to
release rail 
latch
Ground
Clip Spring
DIN-rail
I/O Module
Lock/Switch
Pry down to
release rail 
latch
To
Lock
C1 2 3 4 5 6 7 C8 L2+L1+
B1 2 3 4 5 6 7 B8 L2+L1+
A1 2 3 4 5 6 7 A8 L2-L1-
3BSE056248 21
Mounting and Removing S800 I/O Units Section 2 Installation
 
Snapping the FCI, ModuleBus Modem or MTU to the DIN-rail makes contact by a 
grounding spring with the chassis. 
Connection of the MTU, or S800L module, ModuleBus connector to the FCI, 
ModuleBus Modem, next MTU or S800L module is made by sliding the MTU or 
the S800L module along the mounting rail and then locking it in place (Figure 9).
Figure 9. I/O Station Installation Diagram
A
BC
D
E F
A
BC
D
E F
STN. ADDR.
SB
SA
L-
L+ L+
L-
SH
+
-
F R
T2T1
P
SH
+
-
SH
SH
SERVICE
CI810
01
2
9
7
5
3
8
4 6
01
2
9
7
5
3
8
4 6
x 10
x 1
AF100
A
BC
D
E F
A
BC
D
E F
C1 2 3 4 5 6 7 C8
B1 2 3 4 5 6 7 B8
A1 2 3 4 5 6 7 A8
L1+ L2+
L2-L1-
L2+L1+Tx
Rx
Tx RxSWX.X/Y
21
A1 2 3 4 5 6 7 A8 L2-L1-
B1 2 3 4 5 6 7 B8L1+ L2+
C1 2 3 4 5 6 7 C8 L2+L1+
22 3BSE056248
Section 2 Installation Mounting and Removing S800 I/O Units
 
The MTU and S800L module (locking screw in position) can be disconnected from 
the FCI, ModuleBus Modem, another MTU or S800L module by using a screw 
driver and pressing it between the two items.
Figure 10. Module Release
A
BC
D
E F
A
BC
D
E F
STN. ADDR.
SB
SA
L-
L+ L+
L-
SH
+
-
F R
T2T1
P
SH
+
-
SH
SH
SERVICE
CI810
01
2
9
7
5
3
8
4 6
01
2
9
7
5
3
8
4 6
x 10
x 1
AF100
C1 2 3 4 5 6 7 C8
B1 2 3 4 5 6 7 B8
A1 2 3 4 5 6 7 A8
L1+ L2+
L2-L1-
L2+L1+Tx
Rx
Tx RxSWX.X/Y
21
DO801
3BSE056248 23
Mounting and Removing S800 I/O Units Section 2 Installation
 
I/O Module Installation on Module Termination Unit
Connection of the I/O module to the MTU is made by setting the I/O Module Keys 
#1 and #2 to the correct setting, place the I/O Module Lock/Switch to the unlock 
position and then push the I/O module straight onto the MTU. The I/O module is 
locked and electrically connected to the MTU by the I/O Module Lock/Switch.
Figure 11. MTU Mechanical Keys for I/O Module and Module Lock
ABC
DE F
A
B
C
DE F
I/O Module 
Key #1
A
BC
D
E F
A
BC
D
E F
6
7
8
9
10
11
12
13
14
15
16
F
R
W
1
2
3
4
5
24V
DI810
I/O Module Lock/Switch
(shown unlocked)
I/O Module Lock/Switch
(shown locked)
I/O Module 
Key #2
Turn clockwise 
to lock I/O Module
24 3BSE056248
Section 2 Installation Mounting and Removing S800 I/O Units
 
Figure 12. Mounting of I/O module on MTU
At the mounting of a S800 I/O Box on a Termination Unit the following should 
be observed:
Press the Box straight and right on to stop into the Termination Unit. Above 
shown angle shall be 0°.
Turn the Locking Device clockwise to its end position. Above shown state with 
the Locking Device in a position before end position shall not exist for an active 
module.
Do not turn the I/O Module Lock/Switch counter-clockwise from the unlocked 
position. This will cause it to break and will make the MTU and the I/O module 
inoperative.
3BSE056248 25
Power Supply Section 2 Installation
 
Power Supply
It is recommended to feed the system components and field equipment from 
different power supplies. Example of system components are Controllers, 
Communication Modules, Fieldbus Communication Interfaces and Modulebus 
Modems, (for instance PM864A, CI854A, CI840A and TB840A). Example of field 
equipment is transmitters, actuator as well as the field side of the S800 I/O modules 
(terminals on MTU and S800L marked L+ and L-).
The power supplies can also be configured in a redundant configuration using 
independent voting units.
Figure 13. Recommended Power Supply Concept
 
26 3BSE056248
 
Section 3 Configuration
Controller Configuration - Basic Rules and Examples
Information regarding limitations for the different controllers can be found in 
IndustrialIT 800xA - Control and I/O, AC 800M Controller Hardware, Hardware 
and Operation (3BSE036351Rxxxx).
3BSE056248 27
Controller Configuration - Basic Rules and Examples Section 3 Configuration
 
Single CPU Configuration
28 3BSE056248
Section 3 Configuration Controller Configuration - Basic Rules and Examples
 
Single CPU with Redundant CI Configuration
3BSE056248 29
Controller Configuration - Basic Rules and Examples Section 3 Configuration
 
Redundant CPU with Non-Redundant CI Configuration
30 3BSE056248
Section 3 Configuration Controller Configuration - Basic Rules and Examples
 
Redundant CPU with Redundant CI Configuration
3BSE056248 31
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration
 
S800 I/O Configuration - Basic Rules and Examples
Information regarding limitations for the different I/O modules can be found in 
IndustrialIT, Control and I/O, S800 I/O, General Information and Installation 
(3BSE020923Rxxxx).
32 3BSE056248
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples
 
Non-redundant PROFIBUS Node
In total max 24 modules per CI801 but limited by: 
• PROFIBUS data capability.
• CI801/TB820 Power supply capability.
• Required scan cycle time.
Modules not supported:
DI825, DO880, AI880A, DI830, DI831, DI880, DI885.
5 Mbit/s ABB Drives and SOE on DI840 are not supported.
3BSE056248 33
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration
 
Line/Master-redundant PROFIBUS Node
In total max 24 modules per CI840A but limited by: 
• PROFIBUSdata capability.
• CI840A/TB820 Power supply capability.
• Required scan cycle time.
Modules not supported:
DI825, DO880, AI880A, DI830, DI831, DI880, DI885.
ABB Drives and SOE on DI840 are not supported.
34 3BSE056248
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples
 
Line/Master-redundant PROFIBUS Node with Redundant I/O
In total max 24 modules per CI840A (a redundant pair is 2 modules) but limited by: 
• PROFIBUS data capability.
• CI840A/TB820 Power supply capability.
• Required scan cycle time.
Modules not supported:
DI825, DO880, AI880A, DI830, DI831, DI880, DI885.
ABB Drives and SOE on DI840 are not supported.
3BSE056248 35
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration
 
Direct I/O to non-redundant AC 800M Controller
In total max 96 modules but limited by:
• PM8xx and TB820 Power supply capability.
• Required scan cycle time.
• Required CPU load.
Supported modules:
DI880, DO880, AI880A are supported if PM865 and TB840A (instead of TB820).
The optical ModuleBus can be configured for long distances and in star configurations using 
TB825 see Long distance distribution in star as Direct I/O to AC 800M on page 42.
36 3BSE056248
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples
 
Direct I/O to redundant AC 800M Controllers
In total max 84 modules but limited by:
• TB840A Power supply capability.
• Required scan cycle time.
• Required CPU load.
Supported modules:
AI880A, DI880, DO880 are supported if PM865.
The optical ModuleBus can be configured for long distances and in star configurations using 
TB825 see Long distance distribution in star as Direct I/O to AC 800M on page 42.
3BSE056248 37
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration
 
Direct redundant I/O to redundant AC 800M Controllers
In total max 42 pairs of modules but limited by:
• TB840A Power supply capability.
• Required scan cycle time.
• Required CPU load.
Supported redundant modules:
DI840, DO840, AI843, AO845, DP840, AI845. AI880A, DI880, DI880 are supported if 
PM865. The optical ModuleBus can be configured for long distances and in star 
configurations using TB825 see Long distance distribution in star as Direct I/O to AC 800M 
on page 42. It is possible to mix clusters with and without redundant I/O, but not on the same 
cluster. See non-redundant I/O for information.
38 3BSE056248
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples
 
High Integrity I/O to non-redundant High Integrity Controller
In total max 96 modules but limited by:
• PM8XX and TB840A Power supply capability.
• Required scan cycle time.
• Required CPU load.
The optical ModuleBus can be configured for long distances and in star configurations using 
TB825 see Long distance distribution in star as Direct I/O to AC 800M on page 42.
3BSE056248 39
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration
 
High Integrity I/O to redundant High Integrity Controllers
In total max 84 modules but limited by:
• TB840A Power supply capability.
• Required scan cycle time.
• Required CPU load.
The optical ModuleBus can be configured for long distances and in star configurations using 
TB825 see Long distance distribution in star as Direct I/O to AC 800M on page 42.
NOTE! In a configuration with redundant CPUs, COM3 and the electrical ModuleBus 
cannot be used.
40 3BSE056248
Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples
 
HI redundant or hot replacement I/O to redundant PM865
In total max 42 pairs of modules but limited by:
• TB840A Power supply capability.
• Required scan cycle time.
• Required CPU load.
Supported modules:
DI840, DO840, AI843, AO845, DP840, DI880, DO880, AI845, AI880A. The optical 
ModuleBus can be configured for long distances and in star configurations using TB825 see 
Long distance distribution in star as Direct I/O to AC 800M on page 42. It is possible to mix 
clusters with and without redundant I/O but not on the same cluster. See non-redundant I/O 
for information.
3BSE056248 41
S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration
 
Long distance distribution in star as Direct I/O to AC 800M
Calculation of the ModuleBus delay for the configuration in the figure above:
ModuleBus delay = (total delay in optical fiber) + 5 x (opto-to-opto delay in TB820) + 2 x 
(delay in TB825) + (opto-to electrical delay in TB820) = (4 x 15 + 3 x 1.5 + 1000) x 0.01 + 
5 x 4 + 2 x 2.4 + 6.5 = 42 s.
42 3BSE056248
 
Section 4 Operation
Hardware Indicators
AC 800M Controller (PM8xx)
Equipped with Control Software, the basic PM8xx/TP830 hardware units mounted 
on the AC 800M hardware platform constitute an AC 800M Controller.
LED Indicators
See Figure 2, for description of placement.
Table 1. PM8xx - LED Indicators
Marking Color Function
F(ault) Red Normal state - OFF 
Re-start (INIT) temporarily lit F(ault).
May also be operated by software program
R(un) R(un) Normal state - ON 
Re-start (INIT) temporarily extinguishes R(un). At restart press the (INIT) 
push button (3 sec. or more) until R(un) flashes.
May also be operated by software program.
P(ower) Green Normal state - ON
When lit, indicates that the CPU DC/DC converter is generating valid +5 
V and +3.3 V DC supply voltages.
No software control.
3BSE056248 43
LED Indicators Section 4 Operation
 
B(attery) Green Normal state - ON
Lit when internal or external battery voltage is above 3.1 V. The LED is 
controlled by a software battery voltage test(1).
Tx Yellow Data Transmission(2),
CN1 + CN2 and COM3 + COM4
Flashes in synchronization with Tx traffic
Rx Yellow Data Reception(2), CN1 + CN2 and COM3 + COM4
Flashes in synchronization with Rx traffic
Valid for PM8xx in redundant operation
PRIM(ary Yellow Lit in single and redundant configuration.
Indicates Primary CPU in redundant configuration. Controlled by 
software.
DUAL Yellow Lit when the CPU is running in redundant configuration and 
synchronized state.s
(1) The software performs cyclic battery voltage level tests via a dedicated LED control input. The battery provides 
back-up power for both the application memory and the real time clock during power down. The battery is either 
accessible via the PM8xx cover panel or externally connected to the external battery connector. Battery voltage is 
checked by the software. Voltage is common for both the internal and external battery. For this reason the internal 
battery should be removed when using the external battery, since having two batteries connected in parallel will 
result in greatly reduced capacity.
(2) Only CN1 for PM851. Do not connect to CN2
Table 1. PM8xx - LED Indicators (Continued)
Marking Color Function
44 3BSE056248
Section 4 Operation Switches and Push Buttons
 
Switches and Push Buttons
Communication Interface LEDs
Table 3 and Table 5 shows Indicators for the communication interface modules.
Table 2. PM8xx - Switches and Push Buttons
Marking Color Function
INIT Manual 
Push 
Button
Initiates
1. Cold Restart if INIT is held less than 2.5 seconds.
2. Controller Reset if INIT is held more than 3 seconds.
If INIT is pushed on the Primary CPU in redundant configuration a switch 
over to the backup CPU will be initiated.
Table 3. Common LEDs for Communication Interfaces
Marking Color Description
F(Fault) Red Unit error detected
R(Run) Green Operating
Tx/Tx1/Tx2 (Transmit) Yellow Flashes if transmitting
Rx/Rx1/Rx2/RxA/RxB (Receive) Yellow Flashes if receiving
RxTx (Receive &Transmit) Yellow Flashes if transmitting or receiving
3BSE056248 45
S800 I/O Module LEDs Section 4 Operation
 
S800 I/O Module LEDs
Figure 14 shows examples of front panels for different types of I/O modules. On the 
front of all I/O modules there are at least three LEDs (FAULT, RUN and 
WARNING) indicating the module status. Additionally some modules have LEDs 
indicating OSP or PRIMARY. Each digital channel also has one LED indicatingcurrent state (on/off). For more information see the tables below.
• F - The FAULT LED shall indicate when the I/O module detect a fatal error or 
before first access after power up. 
• R - The RUN LED shall indicate when the I/O module is operational. 
Table 4. Common LEDs for Communication Interfaces in Redundant operation
Marking Color Description
PRIM(Primary) Yellow Indicates the primary unit in redundant 
configuration. (LED is on in both single and 
redundant configuration).
DUAL Yellow Indicates when unit is running in redundant 
configuration.
Table 5. Special LEDs
Module Marking Color Description
CI858 Tools Yellow Indicates reception / transmission of data frames 
on the PC Tool buss.
CI862 Com Error Yellow Indicates traffic.
CI856 TO Yellow Flashes at S100 I/O access time-outs.
46 3BSE056248
Section 4 Operation S800 I/O Module LEDs
 
• W - The WARNING LED shall indicate when a non-fatal error is detected and 
the module continues to run. 
• O - The OSP LED shall indicate when the I/O module is in OSP state, that is, 
when the module is commanded to OSP or when automatically set to OSP state 
due to communication error.
• PRIM - The PRIMARY LED shall indicate when the I/O module is primary 
(in a redundant pair). In a redundant configuration, the primary module is 
scanned at the specified cycle time to supply input values to the application, 
while the backup module is scanned at a low cycle for diagnostic purpose. The 
input values from the backup module are not used by the application.
Figure 14. Examples of S800 I/O Modules LED Locations
6
7
8
9
10
11
12
13
14
15
16
F
R
W
O
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
F
R
W
1
2
3
4
5
DO810 DI810
F
R
W
O
F
R
W
AI810AO810/AO810V2
PX1
UP1
ST1
DI1
SY1
DO1
TP1
UL1
PX2
UP2
ST2
DI2
SY2
DO2
TP2
UL2
F
R
W
O
DP820
3BSE056248 47
S800 I/O Module LEDs Section 4 Operation
 
Marking Color Description
F (Fault) Red Internal fault in the module affecting all channels(1)
(1) Modules without self test function: The F-LED will switch on at power up or restart of the module and switch off after 
the first successful access to the module. Modules with self test function: The F-LED will switch on at power up, 
restart of the module or when the module goes to Error state. If the module has not gone to Error state it will switch 
off the F-LED after the first successful access to the module.
R (Run) Green Operational state
W (Warning) Yellow External fault or internal channel error
O (OSP) Yellow OSP state (Outputs Set as Predetermined)
P (Primary Yellow LED indicating that the module is operating as primary in a 
redundant pair
Channel status Yellow (+red) This LED shows both value (Yellow ON/OFF) and error (red)
Module State Run Fault Warning OSP Primary Channel Status
Init Off On Off Off Off DI On/Off(1), DO Off
(1) The DI signal status for module DI830, DI831, DI880, DI885, DP820 is only OFF0.
Not configured Flashing/Off On/Off(2)
(2) Will be switched off after the first successful access to the module.
On/Off Off Off DI On/Off(1), DO Off
Ready Flashing/Off Off On/Off Off Off DI On/Off, DO Off
Operational On Off On/Off Off On/Off On/Off
OSP On Off On/Off Off On/Off On/Off
Error Off On On/Off Off Off DI On/Off, DO Off
48 3BSE056248
Section 4 Operation S800L I/O Module LED
 
S800L I/O Module LED
Figure 15 shows examples of front panels for different types of I/O modules. On the 
front of each I/O module there is one LED indicating the module status. See the 
tables below for information on the meaning and indications for these modules. 
For modules with special LED indications see respectively module in Appendix A, 
IndustrialIT System 800xA AC 800M Controller - Data Sheet.
The LED shall indicate:
• Red when the I/O module detect a fatal error or before first access after power 
up. 
• Green when the I/O module is operational.
Each digital channel has one LED indicating current state (on/off).
3BSE056248 49
S800L I/O Module LED Section 4 Operation
 
Figure 15. Example of S800L I/O Module LED Locations
AI801
0(4)...20 mA
L+ L- 24 V 
DO801
24 V 0.5 A
L+ L- 24 V 
S
TA
T
U
S
S
TA
T
U
S
S 1 2 14 161312 15111093 4 5 6 7 8
1 2 14 161312 15111093 4 5 6 7 81 87652 3 4
+ I + I + I + I + I + I + I + I+ I
S
50 3BSE056248
Section 4 Operation S800L I/O Module LED
 
Marking Color Description
S(Status) Red Fault in the module(1)
(1) Modules without self test function, for example, DI/DO modules: The S-LED will switch on to red at power up or 
restart of the module and switch off after the first successful access to the module. Modules with self test function for 
example, AI/AO modules: The S-LED will switch on to red at power up, restart of the module or when the module 
goes to Error state. If the module has not gone to Error state it will switch off the S-LED after the first successful 
access to the module.
Green Operational state
Module State Status Channel Status
Init Red Off
Not configured Red/Off(1)
(1) Will be switched off after the first successful access to the module.
Off
Ready Off DI On/Off, DO Off
Operational Green On/Off
OSP Green On/Off
Error Red DI On/Off, DO Off
3BSE056248 51
Start Modes Section 4 Operation
 
Start Modes
The controller may be started with the following start modes:
Warm init 
• Power Off / On with a battery backed up CPU.
• Applications restart with retain values.
Cold init 
• Press init <2.5 s.
• Applications restart with cold retain values.
Reset
• Press init >3 s or until RUN lead flashes.
• Applications are deleted in controller.
52 3BSE056248
 
Section 5 Maintenance/Replacement of
Faulty Units
Online Replacement of Unit
Replacement online entails adding or removing units in a controller without 
disturbing the execution of the running application program. Units are connected to 
the CEX-Bus and the electrical ModuleBus (S800 I/O).
CEX-Bus
Communication interfaces () Can be removed or replaced online
Restrictions apply; refer to the installation section 
for each interface.
Base plates for CI8xx (TP8xx) It is not allowed to manipulate CEX bus base 
plates in a powered and running system. Before 
changing or removing a base plate, all CEX 
modules on that segment must be removed.
ModuleBus
S800 I/O units Can be removed or replaced online. (Not S800L)
Module Terminal Units (MTUs) Must not be replaced online
Redundant CPUs
Processor unit Can be removed or replaced online by following a 
specified sequence (see the next following pages)
3BSE056248 53
Online Replacement of Unit Section 5 Maintenance/Replacement of Faulty Units
 
54 3BSE056248
P
u
H
C
C
f
 
Appendix A IndustrialIT System 800xA
AC 800M Controller - Data Sheet
C
P
U
s/
F
ea
tu
re
s 
P
M
85
1
P
M
85
6
P
M
86
0
P
M
86
1A
P
M
86
4A
P
M
86
5
P
M
86
6
rocessor 
nit
PM851K01 
incl: 1 
PM851 
CPU and 
required 
optional 
items 
PM856K01 
incl: 1 
PM856 
CPU and 
required 
optional 
items 
PM860K01 
incl: 1 
PM860 
CPU and 
required 
optional 
items 
PM861AK0
1 incl: 1 
PM861A 
CPU and 
required 
optional 
items 
PM861AK0
2 incl: 2 
PM861A 
CPUs and 
required 
optional 
items
PM864AK0
1 incl: 1 
PM864A 
CPU and 
required 
optional 
items 
PM864AK0
2 incl: 2 
PM864A 
CPUs and 
required 
optional 
items
PM865AK0
1 incl: 1 
PM864A 
CPU and 
required 
optional 
items 
PM864AK0
2 incl: 2 
PM864A 
CPUs and 
required 
optional 
items
PM866AK0
1 incl: 1 
PM864A 
CPU and 
required 
optional 
items 
PM864AK0
2 incl: 2 
PM864A 
CPUs and 
required 
optional 
items
igh Integrity 
ontroller
No No No No No Yes 
together 
with SM81x
No
lock 
requency 
48 MHz 48 MHz 48 MHz 48 MHz 96 MHz 96 MHz 133 MGHz
3BSE056248 55
Appendix A IndustrialIT System 800xA AC 800M Controller - Data Sheet
M
(
C
r
s
P
R
C
p
a
p
C
m
C
I
o
M
E
c
C
N
D
 
emory 
RAM) 
8 Mb 8 Mb 8 Mb 16 Mb 32 Mb 32 Mb 64 Mb
PU 
edundancy 
upport 
No No No Yes Yes Yes Yes
erformance 
elation
1.0 ms 1.0 ms 2.0 ms 2.0 ms 3.1 ms 3.1 ms 4.3 ms
ycle time 
er 
pplicationrograms 
Down to 1 ms
omm. 
odules on 
EX bus
1 12 12 12 12 12 12
/O capacity 
n 
oduleBus
modules
max 24 I/O
modules
max 96 I/O
modules
max 96 I/O
modules
max 96 I/O
(84 in 
redundant 
configur-
ation)
modules
max 96 I/O
(84 in 
redundant 
configur-
ation)
modules
max 96 I/O
(84 in 
redundant 
configur-
ation)
modules
max 96 I/O
(84 in 
redundant 
configur-
ation)
thernet 
hannels for 
ontrol 
etwork
1 2 2 2 2 2 2
imensions W 119 x H 186 x D 135 mm (4.7 x 7.3 x 5.3 in.)
C
P
U
s/
F
ea
tu
re
s 
P
M
85
1
P
M
85
6
P
M
86
0
P
M
86
1A
P
M
86
4A
P
M
86
5
P
M
86
6
56 3BSE056248
Appendix A IndustrialIT System 800xA AC 800M Controller - Data Sheet
IE
C
 6
18
50
Mod 8
Prot 
50
Mas
slav
Num
chan
Max
on C
bus
Cab
redu
ancy
 
S
u
p
p
o
rt
ed
 
C
o
m
m
u
n
ic
at
io
n
 m
o
d
u
le
s
P
R
O
F
IB
U
S
F
o
u
n
d
at
io
n
 F
ie
ld
b
u
s
R
S
-2
32
 C
M
B
30
0
IN
S
U
M
D
ri
ve
b
u
s
S
10
0 
I/O
 in
te
rf
ac
e
T
R
IO
 I/
O
S
at
t 
I/O
M
o
d
b
u
s 
T
C
P
ule CI854A CI860 CI853 CI855 CI857 CI858 CI856 CI862 CI865 CI867 CI86
ocol DP-V1
(PA via 
Linking 
Device)
HSE 
(H1 via 
Linking 
Device)
Modbus 
master, 
Comli- 
master/
slave, 
Siemens 
master, 
User 
defined 
protocol
s
MB300 IEEE 
802.3
Drive-
bus
S100 
I/O
Trio I/O Satt I/O Mod-
bus 
TCP
IEC
618
ter or 
e
master master master/
slave
master/
slave
master master master master master master/
slave
n/a
ber of 
nels 
1 1 2 2 1 1 main,
2 aux
1 1 1 1 10/100
Mbps
1 10
Mbps
1
 units 
EX 
12 6 12 12 6 2 12 4 4 12 4
le 
nd-
 
yes no no yes no no no no no no no
3BSE056248 57
Appendix A IndustrialIT System 800xA AC 800M Controller - Data Sheet
Mod
redu
ancy
Dim
sion
IE
C
 6
18
50
 
ule 
nd-
yes yes no no no no no no no yes no
en-
s
W 58 x H 186 x D 135 mm (2.3 x 7.3 x 5.3 in.)
S
u
p
p
o
rt
ed
 
C
o
m
m
u
n
ic
at
io
n
 m
o
d
u
le
s
P
R
O
F
IB
U
S
F
o
u
n
d
at
io
n
 F
ie
ld
b
u
s
R
S
-2
32
 C
M
B
30
0
IN
S
U
M
D
ri
ve
b
u
s
S
10
0 
I/O
 in
te
rf
ac
e
T
R
IO
 I/
O
S
at
t 
I/O
M
o
d
b
u
s 
T
C
P
58 3BSE056248
 
Appendix B System 800xA S800 I/O System -
Data Sheet
General specifications
Power supply 24V d.c. (19.2 - 30V)
Temperature range 0...55°C (non-condensing)(1)
Protection class IP20
Standards complied with:
- Electrical safety
- Hazardous locations (Class1 Zone 2 
and Class 1 Division 2)
- Corrosive gases
EN 3810, EN 50178, IEC 61131-2, UL508, 
CSA 22.2 No. 142-M1987
No. 213-M1987, FM 3600, FM 3611, UL 60079-15, 
CSA 22.2 No.213-M1987 CAN/CSA-E60079-15:02
ISA Class G2 or G3 (ISA-71.04)
Insulation test voltage 500/2000V a.c.
Communication media
Profibus DP Twisted pair screened/fiber-optic cable. Up to 99 
stations per bus. Up to 32 per twisted-pair segment. 
Bus length: Up to 1200m (3937ft.) per twisted-pair 
segment.
Communication interfaces
CI801 For PROFIBUD-DP/V1. Hot Configuration In Run & 
HART® pass-through. GSD-file provided.
3BSE056248 59
Appendix B System 800xA S800 I/O System - Data Sheet
 
TB820/825/842 Optical cluster modem/ports for ModuleBus/drives 
integration.
CI840A For redundant PROFIBUS-DP/V1. Hot Configuration 
in Run & HART® pass through. GSD file provided.
TB840A Optical cluster modem for redundant or single 
ModuleBus. 
Installed on TU807/TU840/TU841/TU848/TU849. 
Used with AC 800M.
Module Termination Units (MTU:s)
Compact, 50V applications
TU810
TU812
TU814
With screw terminals.
With 25 pin D-sub connector.
With 3 crimp snap-in connectors.
Compact, 250V applications
TU811
TU813
With screw terminals.
With 3 crimp snap-in connectors.
Compact for intrinsic safety
TU89X With screw terminals & isolated power supply.
Extended, 50V applications
TU830/TU835/TU838/TU850
TU833
TU834
With screw terminal, pwr. distribution & fuse.
With spring-cage term., pwr distribution & fuse.
With screw terminals for shunt sticks.
Extended, 250V applications
TU831/TU836/TU837/TU839 With screw terminals, pwr. distribution & fuse.
Redundancy, 50V applications
TU842/843
TU844/845
(horiz./vert. mounting) With screw terminals.
(horiz./vert. mounting) With screw terminals and 
shunt stick, TY80X.
Terminal Unit
TU805
For DI801 & DO801. With field power distribution 
screw terminals.
60 3BSE056248
Appendix B System 800xA S800 I/O System - Data Sheet
 
S800 I/O modules
Digital input modules
DI810 16 channels, 2 groups of 8 ch., 24V d.c., current sink.
DI811 16 channels, 2 groups of 8 ch., 48V d.c., current sink.
DI814 16 channels, 2 groups of 8 ch., 48V d.c., current 
source.
DI820 8 channels, separate returns, 110V d.c., 120V a.c.
DI821 8 channels, separate returns, 220V d.c., 230V a.c.
DI825 With time tagging. 8 channels, sep. returns, 125V d.c.
DI830 With time tagging. 16 channels, 2 groups of 8 
channels, 24V d.c., current sink. Resolution: <0.5ms.
DI831 With time tagging. 16 channels, 2 groups of 8 
channels, 48V d.c., current sink. Resolution: <0.5ms.
DI885 With time tagging. 8 channels, common return, 
24-48V d.c. current sink. Time tagging resolution: 
1ms.
Pulse input module
DP820 2 channels, separate returns, 0.25Hz -1.5MHz, signal 
voltage: 5 / 24V d.c.
Digital output modules
DO810 16 channels, 2 groups of 8 channels, 24V, max 0.5A 
d.c., transistor, current source, short-circuit-proof.
DO814 16 channels, 2 groups of 8 channels, 24V d.c., max 
0.5A, transistor, current sink, short-circuit-proof.
DO815 8 channels, 2 groups of 4 channels, 24V d.c., max 
2A, transistor, current source, short-circuit-proof.
DO820 8 channels, separate returns, 5-250V, max 3A 
a.c./d.c., relay (N.O.).
3BSE056248 61
Appendix B System 800xA S800 I/O System - Data Sheet
 
DO821 8 channels, separate returns, 5-250V, max 3A 
a.c./d.c., relay (N.C.).
Analog input modules
AI810 8 channels, single-ended, 0(4)-20mA, 0(2)-10V, 
12bits.
AI815 8 channels, common return, 0(4)-20mA, 0(1)-5V, 
HART
AI820 Differential inputs, 4 channels, 0(1)-5V, ±0(2)-10V, 
±0(4)-20mA, 14 bits+sign.
AI825 Galvanically isolated, 4channels, ±0(2)-10V, ±0(4)-
20mA, 14 bits+sign.
AI830A RTD inputs, 8 channels Pt100, Ni100, Ni120, Cu10, 
resistor 0-400Ω, 14 bits, 3-wire.
AI835A TC inputs, 8 channels, (7+ ref. junction), separate 
returns, TC types B, C, D, E, J, K, L, N, R, S, T, U,
-30...75mV, 15 bits.
Analog output modules
AO810V2 8 channels, common return, 0(4)-20mA, 14 bits, 
load: 850Ω (short-circuit-proof).
AO815 8 channels, common return, 4-20mA, HART
AO820 Isolated output, 4 channels, separate returns, 
measuring range: ±0(2)-10V, ±0(4)-20mA, 
resolution:12 bits + sign, load: ≤500Ω (current) ≥2kΩ 
(voltage), short-circuit-proof.
S800 I/O modules for redundancy & SIL3
DI840 16 channels, common return, 24V d.c., current sink, 
extended diagnostics.
DI880 16 channels, 24V d.c., current sink, SIL3, extended 
diagnostics.
DP840 8 channels, separate returns, freq. measurement or 
pulse counting, 0.5-20kHz, 12/24V d.c. or NAMUR.
62 3BSE056248
Appendix B System 800xA S800 I/O System - Data Sheet
 
DO840 16 channels, common return, 24V d.c., max 0,5A, 
current source, short-circuit-proof, extended 
diagnostics.
DO880 16 channels, 24V d.c., max. 0.5A, current source, 
SIL3, short-circuit-proof, extended diagnostics.
AI843 TC input, 8 channels + ref. junction, TC types: B, C, 
E, J, K, L, N,R, S, T, U, -30...75mV, 16 bits, extended 
diagnostics.
AI845 8 channels, common return, 0(4)-20mA 0(1)-5V, 
extended diagnostics, HART support.
AI880A 8 channels, common return, 0(4)-20mA, SIL3, 
extended diagnostics, HART support.
AO845A 8 channels, common return, 4.20mA, extended 
diagnostics, HART support.
S800L I/O modules
DI801 16 channels, 1 group, 24V d.c., current sink.
DI802 8 channels, 110V d.c., 120V a.c.
DI803 8 channels, 220V d.c., 230V a.c.
DO801 16 channels, common return, 24V, max 0.5A d.c., 
transistor, current source, short-circuit-proof.
DO802 8 channels, 5-250V, max 2A a.c./d.c., relay (N.O).
AI801 8 channels, single-ended, 0(4)-20mA,12 bits.
AO801 8 channels, common return, 0(4)-20mA, 12 bits, load: 
<750Ω.
I/O modules with intrinsic-safety interface
DI890 8 channels, separate returns, 24V d.c. current sink, 
with wire-fault detection
DO890 4 channels, separate returns, load 150-5000Ω, 11V 
@ 40mA, current source, short-circuit-proof, with 
wire-fault detection.
3BSE056248 63
Appendix B System 800xA S800 I/O System - Data Sheet
 
AI890 8 channels, single-ended, 0(4)-20mA, 12 bits, 
transmitter power supply.
AI893 8 channels, TV 7 + ref. junction, separate returns,
TC types B, C, E, J, K, L, N, R, S, T, U, -10...80mV, 
RTD: Pt50-1000, Ni100-500, Cu10-100, resistor 0-
4000Ω, 3-wire, 15 bits + sign., TC/RTD inputs.
AI895 8 channels, single-ended, 4-20mA, 12 bits, 
transmitter power supply, HART interface.
AO895 8 channels common return, 0(4)-20mA, 12 bits,
load: 750Ω (short-circuit-proof), wire-fault detection
AO895 8 channels, common return, 4-20mA, 12 bits,
load: 750Ω (short-circuit-proof), HART interface & 
wire-fault detection.
(1) Approvals are issued for +5 to +55°C.
64 3BSE056248
 
Appendix C Dimensions
 Redundant Comm. Modules Extended I/O
Compact I/O
Intrinsic safety I/O
Communication Interface
CPU
Redundant I/O
CI801, S800L I/O
3BSE056248 65
Appendix C Dimensions
 
66 3BSE056248
3BSE056248
Copyright © 2003-2009 by ABB. All Rights Reserved
® Registered Trademark of ABB.
™ Trademark of ABB.
Automation Technology Products 
Wickliffe, Ohio, USA
www.abb.com/controlsystems
Automation Technology Products
Västerås, Sweden
www.abb.com/controlsystems
 
http://www.abb.com
	AC 800M and S800 I/O - Getting Started
	TABLE OF CONTENTS
	About This Book
	General
	Document Conventions
	Warning, Caution, Information, and Tip Icons
	Related Documentation
	Section 1 Product Overview
	Central Processing Unit (CPU)
	Communication Interface
	Communication Interface connected with CEX bus:
	S800 I/O
	Section 2 Installation
	Mounting AC 800M and S800 I/O Units onto DIN-Rail
	Mechanical Installation - Metal Sheet
	Mechanical Installation - Prefabricated Aluminum Profile
	Mounting and Removing PM8xx, CI8xx and S800L Units
	Mounting and Removing S800 I/O Units
	I/O Module Installation on Module Termination Unit
	Power Supply
	Section 3 Configuration
	Controller Configuration - Basic Rules and Examples
	Single CPU Configuration
	Single CPU with Redundant CI Configuration
	Redundant CPU with Non-Redundant CI Configuration
	Redundant CPU with Redundant CI Configuration
	S800 I/O Configuration - Basic Rules and Examples
	Non-redundant PROFIBUS Node
	Line/Master-redundant PROFIBUS Node
	Line/Master-redundant PROFIBUS Node with Redundant I/O
	Direct I/O to non-redundant AC 800M Controller
	Direct I/O to redundant AC 800M Controllers
	Direct redundant I/O to redundant AC 800M Controllers
	High Integrity I/O to non-redundant High Integrity Controller
	High Integrity I/O to redundant High Integrity Controllers
	HI redundant or hot replacement I/O to redundant PM865
	Long distance distribution in star as Direct I/O to AC 800M
	Section 4 Operation
	Hardware Indicators
	AC 800M Controller (PM8xx)
	LED Indicators
	Switches and Push Buttons
	Communication Interface LEDs
	S800 I/O Module LEDs
	S800L I/O Module LED
	Start Modes
	Section 5 Maintenance/Replacement of Faulty Units
	Online Replacement of Unit
	Appendix A IndustrialIT System 800xA AC 800M Controller - Data Sheet
	Appendix B System 800xA S800 I/O System - Data Sheet
	Appendix C Dimensions
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 /ENU (Use these settings to create Adobe PDF documents suitable for reliable viewing and printing of business documents. Created PDF documents can be opened with Acrobat and Adobe Reader 5.0 and later.)
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>> setdistillerparams
<<
 /HWResolution [2400 2400]
 /PageSize [530.079 643.465]
>> setpagedevice